Field-effect transistor (FET) devices employing adjacent asymmetric active gate / dummy gate width layout
09634138 ยท 2017-04-25
Assignee
Inventors
Cpc classification
H10D30/0273
ELECTRICITY
H10D62/116
ELECTRICITY
H10D30/6211
ELECTRICITY
H10D30/797
ELECTRICITY
H10D30/608
ELECTRICITY
H10D64/258
ELECTRICITY
H10D62/127
ELECTRICITY
H10D64/017
ELECTRICITY
H01L23/535
ELECTRICITY
International classification
H01L29/66
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/41
ELECTRICITY
Abstract
Field-Effect Transistor (FET) devices employing an adjacent asymmetric active gate/dummy gate width layout are disclosed. In an exemplary aspect, a FET cell is provided that includes a FET device having an active gate, a source region, and a drain region. The FET cell also includes an isolation structure comprising a dummy gate over a diffusion break located adjacent to one of the source region and the drain region. The FET cell has an asymmetric active gate/dummy gate width layout in that a width of the active gate is larger than a width of the adjacent dummy gate. The increased width of the active gate provides increased gate control and the decreased width of the dummy gate increases isolation from the dummy gate, thus reducing sub-threshold leakage through the dummy gate.
Claims
1. A Field-Effect Transistor (FET) cell having an asymmetric gate width layout, comprising: a substrate comprising a body having a top surface; a FET device, comprising: a source disposed in the substrate; a drain disposed in the substrate; and an active gate of an active gate width formed between the source and the drain; and an isolation structure disposed in the substrate adjacent to the FET device, the isolation structure comprising: a diffusion break disposed in the substrate adjacent to one of the source and the drain of the FET device, wherein a depth of the one of the source and the drain that is adjacent to the diffusion break is greater than a depth of the one of the source and the drain that is not adjacent to the diffusion break; and a dummy gate of a dummy gate width formed above the diffusion break adjacent to the active gate, the dummy gate width being smaller than the active gate width by a gate width margin.
2. The FET cell of claim 1, further comprising: a source contact disposed above the source adjacent to the active gate; and a drain contact disposed above the drain adjacent to the active gate, wherein one of the source contact and the drain contact that corresponds to the one of the source and the drain that is adjacent to the diffusion break is disposed between the active gate and the dummy gate, and isolated from the active gate by a first distance and isolated from the dummy gate by a second distance that is different than the first distance by an isolation margin, wherein the isolation margin is approximately half the gate width margin.
3. The FET cell of claim 2, wherein the active gate width is approximately fifteen (15) nanometers (nm); wherein the dummy gate width is approximately thirteen (13) nm; and wherein the isolation margin is approximately one (1) nm.
4. The FET cell of claim 2, wherein the active gate width is approximately eighteen (18) nanometers (nm); wherein the dummy gate width is approximately fourteen (14) nm; and wherein the isolation margin is approximately two (2) nm.
5. The FET cell of claim 1, wherein the gate width margin is at least two (2) nanometers (nm).
6. The FET cell of claim 5, wherein the active gate width is approximately fifteen (15) nm; and wherein the dummy gate width is approximately thirteen (13) nm.
7. The FET cell of claim 5, wherein the active gate width is approximately seventeen (17) nm; and wherein the dummy gate width is approximately fourteen (14) nm.
8. The FET cell of claim 1, wherein the gate width margin is at least four (4) nanometers (nm); and wherein the active gate width is approximately eighteen (18) nm.
9. The FET cell of claim 1 integrated into an integrated circuit (IC).
10. The FET cell of claim 1 integrated into a device selected from the group consisting of: a set top box; an entertainment unit; a navigation device; a communications device; a fixed location data unit; a mobile location data unit; a mobile phone; a cellular phone; a smart phone; a tablet; a phablet; a server; a computer; a portable computer; a desktop computer; a personal digital assistant (PDA); a monitor; a computer monitor; a television; a tuner; a radio; a satellite radio; a music player; a digital music player; a portable music player; a digital video player; a video player; a digital video disc (DVD) player; a portable digital video player; and an automobile.
11. A method of fabricating a Field-Effect Transistor (FET) cell in a semiconductor die, comprising: forming a diffusion break disposed in a substrate; forming an active gate of an active gate width on the substrate; forming a dummy gate of a dummy gate width above the diffusion break and adjacent to the active gate, the dummy gate width being smaller than the active gate width by a gate width margin; forming a source epitaxial region of a FET device in the substrate, adjacent to the active gate; forming a source in the source epitaxial region at a first depth from a top surface of the substrate; forming a drain epitaxial region of the FET device in the substrate, adjacent to the diffusion break, between the active gate and the dummy gate, a portion of the drain epitaxial region in contact with the diffusion break; forming a drain in the drain epitaxial region at a second depth from the top surface of the substrate that is greater than the first depth; and forming a channel region of the FET device in the substrate between the source and the drain.
12. The method of claim 11, wherein forming the dummy gate comprises forming the dummy gate comprising the dummy gate width that is smaller than the active gate width by the gate width margin of at least two (2) nanometers (nm).
13. The method of claim 12, wherein forming the active gate comprises forming the active gate comprising the active gate width that is approximately fifteen (15) nm; and wherein forming the dummy gate comprises forming the dummy gate comprising the dummy gate width that is approximately thirteen (13) nm.
14. The method of claim 12, wherein forming the active gate comprises forming the active gate comprising the active gate width that is approximately seventeen (17) nm; and wherein forming the dummy gate comprises forming the dummy gate comprising the dummy gate width that is approximately fourteen (14) nm.
15. The method of claim 11, wherein forming the dummy gate comprises forming the dummy gate comprising the dummy gate width that is smaller than the active gate width by the gate width margin of at least four (4) nanometers (nm); and wherein forming the active gate comprises forming the active gate comprising the active gate width that is approximately eighteen (18) nm.
16. The method of claim 11, further comprising: disposing a source contact on the source epitaxial region adjacent to the active gate; and disposing a drain contact on the drain epitaxial region between the active gate and the dummy gate, the drain contact isolated from the active gate by a first distance and isolated from the dummy gate by a second distance that is greater than the first distance by an isolation margin, wherein the isolation margin is approximately half the gate width margin.
17. The method of claim 16, wherein forming the active gate comprises forming the active gate comprising the active gate width that is approximately fifteen (15) nanometers (nm); and wherein forming the dummy gate comprises forming the dummy gate comprising the dummy gate width that is approximately thirteen (13) nm to provide the isolation margin that is approximately one (1) nm.
18. The method of claim 16, wherein forming the active gate comprises forming the active gate comprising the active gate width that is approximately eighteen (18) nm; and wherein forming the dummy gate comprises forming the dummy gate comprising the dummy gate width that is approximately fourteen (14) nm to provide the isolation margin that is approximately two (2) nm.
19. The method of claim 11, wherein: forming the source in the source epitaxial region comprises implanting the source in the source epitaxial region at the first depth from the top surface of the substrate; and forming the drain in the drain epitaxial region comprises implanting the drain in the drain epitaxial region at the second depth from the top surface of the substrate that is greater than the first depth.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
(12) With reference now to the drawing figures, several exemplary aspects of the present disclosure are described. The word exemplary is used herein to mean serving as an example, instance, or illustration. Any aspect described herein as exemplary is not necessarily to be construed as preferred or advantageous over other aspects.
(13) Aspects disclosed in the detailed description include Field-Effect Transistor (FET) devices employing an adjacent asymmetric active gate/dummy gate width layout. In an exemplary aspect, a FET cell is provided that includes a FET device having an active gate configured to control a channel region between a source region and a drain region. The FET cell also includes an isolation structure disposed adjacent to the FET device. The isolation structure comprises a diffusion break located adjacent to one of the source region and the drain region of the FET device, and a dummy gate overlaying the diffusion break. The FET cell has an asymmetric active gate/dummy gate width layout in that a width of the dummy gate is smaller than a width of the active gate. The larger width of the active gate can provide increased gate control over the channel region, and therefore reduced sub-threshold leakage current.
(14) As additional examples, providing an adjacent asymmetric active gate/dummy gate width layout may also mitigate the negative effects of a non-ideal growth of the source and/or drain regions that result in a deeper source or drain implant. Non-ideal growth of the source and/or drain regions lowers the channel region of the FET device, thus placing the channel region farther from the active gate. Furthermore, as another example, providing a smaller width of the dummy gate in a FET cell allows the FET cell to maintain cell pitch even though the active gate of the FET device has a larger width. Furthermore, as another example, providing a decreased width dummy gate may allow formation of the source/drain regions, implants, and contacts according to current fabrication processes. Furthermore, as an example, providing a decreased width dummy gate increases a separation between the dummy gate and an adjacent source and/or drain region, thus increasing the distance and isolation between the FET device and the dummy gate, thereby decreasing leakage current through the dummy gate.
(15) In this regard,
(16) The FinFET 202 of the FinFET cell 200 comprises a source 210 disposed in the substrate 204 at a depth DP.sub.1 from the top surface 208 of the substrate 204. The source 210 of the FinFET 202 is formed on a source epitaxial region 214 in the substrate 204 by ion implantation. As one example, the source epitaxial region 214 may include an epitaxial growth of Silicon Germanium (SiGe) or Germanium (Ge), in the substrate 204. The source epitaxial region 214 of the FinFET cell 200 can have an even top surface 216 that is flush with the top surface 208 of the substrate 204.
(17) With continuing reference to
(18) As illustrated in the example FinFET cell 200 in
(19) With continuing reference to
(20) The FinFET 202 further includes a source contact 248 disposed on the source epitaxial region 214, adjacent to the active gate 232, for providing access to the source 210. The FinFET 202 further includes a drain contact 250 disposed on the drain epitaxial region 222, between the active gate 232 and the dummy gate 242, for providing access to the drain 218. The drain contact 250 is isolated from the active gate 232 by a distance D.sub.4. The drain contact 250 is isolated from the dummy gate 242 by a distance D.sub.5.
(21) In the FinFET cell 200, the uneven growth of the drain epitaxial region 222 may result in reduced gate control and increased sub-threshold current. In particular, during formation of the source 210 and the drain 218 in the FinFET 202, through ion implantation for example, the drain 218 may be disposed deeper in the drain epitaxial region 222 than desired, and deeper than the source 210, by a source/drain implant margin 256. This results in the channel region 236 being lower in the substrate 204 than desired, and thus further from the active gate 232 than desired. Having the channel region 236 further from the active gate 232 than desired can result in reduced gate control of the channel region 236, and thus degraded performance of the FinFET 202.
(22) In this regard, in the exemplary FinFET cell 200 in
(23) However, increasing the active gate width W.sub.7 reduces a distance D.sub.6 between the active gate 232 and the dummy gate 242, which may hinder the epitaxial growth of the drain epitaxial region 222 and the implantation of the drain 218 into the drain epitaxial region 222. In particular, reducing the distance D.sub.6 may not provide the space necessary between the active gate 232 and the dummy gate 242 to dispose, etch, implant, or otherwise form materials in the substrate 204. In this regard, in an exemplary aspect, the dummy gate width W.sub.6 of the dummy gate 242 is formed smaller than the active gate width W.sub.7 by a gate width margin, i.e., a difference between the active gate width W.sub.7 and the dummy gate width W.sub.6. Having a decreased dummy gate width W.sub.6 allows formation of the drain epitaxial region 222 according to current fabrication processes, e.g., fabrication processes used to fabricate the FinFET cell 100 illustrated in
(24) Specifically, in a symmetrical active gate/dummy gate layout, such as the layout illustrated in
(25) In addition, having a reduced dummy gate width W.sub.6 allows the FinFET cell 200 to maintain the width W.sub.8 that is similar to the width W.sub.3 of the FinFET cell 100 illustrated in
(26) In the exemplary aspect described above, the gate width margin was defined as at least two (2) nm, as an example. As a further example, the active gate width W.sub.7 was defined as approximately fifteen (15) nm and the dummy gate width W.sub.6 as approximately thirteen (13) nm, providing a gate width margin that is approximately two (2) nm. In a further example, the active gate width W.sub.7 can be approximately seventeen (17) nm and the dummy gate width W.sub.6 can be approximately fourteen (14) nm, to provide a gate width margin that is approximately three (3) nm. In another aspect, the gate width margin can be at least four (4) nm, for example. Thus, the active gate width W.sub.7 can be approximately eighteen (18) nm and the dummy gate width W.sub.6 can be approximately fourteen (14) nm, to provide a gate width margin that is approximately four (4) nm, for example. Having a larger gate width margin provides increased gate control over an implementation with no gate width margin, because a larger active gate width W.sub.7 results in an increased electric field (not shown) over the channel region 236, and thus, increased control over the channel region 236. Furthermore, having a larger gate width margin provides decreased leakage current through the dummy gate 242 over an implementation with no gate width margin, because a narrower dummy gate width W.sub.6 results in increased separation 260 between the dummy gate 242 and the adjacent drain contact 250, thus further isolating the FinFET 202 from the dummy gate 242, thereby decreasing a leakage current through the dummy gate 242.
(27) A FinFET cell employing an adjacent asymmetric active gate/dummy gate width layout, such as the FinFET cell 200 in
(28) A first exemplary step to fabricate the FinFET cell 200 illustrated in
(29) A second exemplary step to fabricate the FinFET cell 200 illustrated in
(30) A fourth exemplary step to fabricate the FinFET cell 200 illustrated in
(31) Furthermore,
(32) Furthermore,
(33) A sixth exemplary step to fabricate the FinFET cell 200 illustrated in
(34) A seventh exemplary step to fabricate the FinFET cell 200 illustrated in
(35) In other aspects, an exemplary FinFET cell that includes an exemplary FinFET employing an adjacent asymmetric active gate/dummy gate width layout, which can promote increased gate control for reducing leakage current, can also include a means for providing a substrate. An example of a means for providing a substrate is shown as the substrate 204 in
(36) The FET devices employing an adjacent asymmetric active gate/dummy gate width layout according to aspects disclosed herein may be provided in or integrated into any processor-based device. Examples, without limitation, include a set top box, an entertainment unit, a navigation device, a communications device, a fixed location data unit, a mobile location data unit, a mobile phone, a cellular phone, a smart phone, a tablet, a phablet, a server, a computer, a portable computer, a desktop computer, a personal digital assistant (PDA), a monitor, a computer monitor, a television, a tuner, a radio, a satellite radio, a music player, a digital music player, a portable music player, a digital video player, a video player, a digital video disc (DVD) player, a portable digital video player, and an automobile.
(37) In this regard,
(38) Other devices can be connected to the system bus 510. As illustrated in
(39) The CPU(s) 502 may also be configured to access the display controller(s) 524 over the system bus 510 to control information sent to one or more displays 528. The display controller(s) 524 sends information to the display(s) 528 to be displayed via one or more video processors 530, which process the information to be displayed into a format suitable for the display(s) 528. The display(s) 528 can include any type of display, including but not limited to a cathode ray tube (CRT), a liquid crystal display (LCD), a plasma display, etc.
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(41) A transmitter 610 or a receiver 612 may be implemented with a super-heterodyne architecture or a direct-conversion architecture. In the super-heterodyne architecture, a signal is frequency-converted between RF and baseband in multiple stages, e.g., from RF to an intermediate frequency (IF) in one stage, and then from IF to baseband in another stage for a receiver 612. In the direct-conversion architecture, a signal is frequency converted between RF and baseband in one stage. The super-heterodyne and direct-conversion architectures may use different circuit blocks and/or have different requirements. In the wireless communications device 600 in
(42) In the transmit path, the data processor 608 processes data to be transmitted and provides I and Q analog output signals to the transmitter 610. In the exemplary wireless communications device 600, the data processor 608 includes digital-to-analog-converters (DACs) 614(1) and 614(2) for converting digital signals generated by the data processor 608 into the I and Q analog output signals, e.g., I and Q output currents, for further processing.
(43) Within the transmitter 610, lowpass filters 616(1), 616(2) filter the I and Q analog output signals, respectively, to remove undesired images caused by the prior digital-to-analog conversion. Amplifiers (AMP) 618(1), 618(2) amplify the signals from the lowpass filters 616(1), 616(2), respectively, and provide I and Q baseband signals. An upconverter 620 upconverts the I and Q baseband signals with I and Q transmit (TX) local oscillator (LO) signals through mixers 624(1), 624(2) from a TX LO signal generator 622 to provide an upconverted signal 626. A filter 628 filters the upconverted signal 626 to remove undesired images caused by the frequency upconversion as well as noise in a receive frequency band. A power amplifier (PA) 630 amplifies the upconverted signal 626 from the filter 628 to obtain the desired output power level and provides a transmit RF signal. The transmit RF signal is routed through a duplexer or switch 632 and transmitted via an antenna 634.
(44) In the receive path, the antenna 634 receives signals transmitted by base stations and provides a received RF signal, which is routed through the duplexer or switch 632 and provided to a low noise amplifier (LNA) 636. The duplexer or switch 632 is designed to operate with a specific RX-to-TX duplexer frequency separation, such that RX signals are isolated from TX signals. The received RF signal is amplified by the LNA 636 and filtered by a filter 638 to obtain a desired RF input signal. Downconversion mixers 640(1), 640(2) mix an output of the filter 638 with I and Q receive (RX) LO signals (i.e., LO_I and LO_Q) from an RX LO signal generator 642 to generate I and Q baseband signals. The I and Q baseband signals are amplified by amplifiers (AMP) 644(1), 644(2) and further filtered by lowpass filters 646(1), 646(2) to obtain I and Q analog input signals, which are provided to the data processor 608. In this example, the data processor 608 includes analog-to-digital-converters (ADCs) 648(1), 648(2) for converting the analog input signals into digital signals to be further processed by the data processor 608.
(45) In the wireless communications device 600 in
(46) Those of skill in the art will further appreciate that the various illustrative logical blocks, modules, circuits, and algorithms described in connection with the aspects disclosed herein may be implemented as electronic hardware, instructions stored in memory or in another computer-readable medium and executed by a processor or other processing device, or combinations of both. The master and slave devices described herein may be employed in any circuit, hardware component, integrated circuit (IC), or IC chip, as examples. Memory disclosed herein may be any type and size of memory and may be configured to store any type of information desired. To clearly illustrate this interchangeability, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. How such functionality is implemented depends upon the particular application, design choices, and/or design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.
(47) The various illustrative logical blocks, modules, and circuits described in connection with the aspects disclosed herein may be implemented or performed with a processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. A processor may be a microprocessor, but in the alternative, the processor may be any conventional processor, controller, microcontroller, or state machine. A processor may also be implemented as a combination of computing devices, e.g., a combination of a DSP and a microprocessor, a plurality of microprocessors, one or more microprocessors in conjunction with a DSP core, or any other such configuration.
(48) The aspects disclosed herein may be embodied in hardware and in instructions that are stored in hardware, and may reside, for example, in Random Access Memory (RAM), flash memory, Read Only Memory (ROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), registers, a hard disk, a removable disk, a CD-ROM, or any other form of computer readable medium known in the art. An exemplary storage medium is coupled to the processor such that the processor can read information from, and write information to, the storage medium. In the alternative, the storage medium may be integral to the processor. The processor and the storage medium may reside in an ASIC. The ASIC may reside in a remote station. In the alternative, the processor and the storage medium may reside as discrete components in a remote station, base station, or server.
(49) It is also noted that the operational steps described in any of the exemplary aspects herein are described to provide examples and discussion. The operations described may be performed in numerous different sequences other than the illustrated sequences. Furthermore, operations described in a single operational step may actually be performed in a number of different steps. Additionally, one or more operational steps discussed in the exemplary aspects may be combined. It is to be understood that the operational steps illustrated in the flow chart diagrams may be subject to numerous different modifications as will be readily apparent to one of skill in the art. Those of skill in the art will also understand that information and signals may be represented using any of a variety of different technologies and techniques. For example, data, instructions, commands, information, signals, bits, symbols, and chips that may be referenced throughout the above description may be represented by voltages, currents, electromagnetic waves, magnetic fields or particles, optical fields or particles, or any combination thereof.
(50) The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the spirit or scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.