Exhaust system
09625168 ยท 2017-04-18
Assignee
Inventors
Cpc classification
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2201/1201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2258/0216
PERFORMING OPERATIONS; TRANSPORTING
F04B37/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/46
PERFORMING OPERATIONS; TRANSPORTING
F04B37/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B37/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/00
PERFORMING OPERATIONS; TRANSPORTING
F04B51/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust system (2) is used for evacuating a chamber of a manufacturing apparatus (1) for manufacturing semiconductor devices, liquid crystal panels, LEDs, or solar cells. The exhaust system (2) includes a vacuum pump apparatus (3) for evacuating the chamber, an exhaust gas treatment apparatus (5) for treating an exhaust gas discharged from the chamber, and a controller (6) for controlling the vacuum pump apparatus (3) and/or the exhaust gas treatment apparatus (5). Information of operation process of the manufacturing apparatus (1), and the kind of gas and the flow rate of the gas supplied to the manufacturing apparatus (1) is inputted into the controller (6) to control the vacuum pump apparatus (3) and/or the exhaust gas treatment apparatus (5).
Claims
1. An exhaust system for evacuating a chamber of a manufacturing apparatus for manufacturing semiconductor devices, liquid crystal panels, LEDs, or solar cells comprising: a vacuum pump apparatus configured to evacuate said chamber; an exhaust gas treatment apparatus configured to treat an exhaust gas discharged from said chamber; a pipe for connecting said manufacturing apparatus, said vacuum pump apparatus and said exhaust gas treatment apparatus; and a controller configured to control said vacuum pump apparatus and/or said exhaust gas treatment apparatus; wherein information of operation process of said manufacturing apparatus, and the kind of gas and the flow rate of the gas supplied to said manufacturing apparatus is inputted into said controller to control said vacuum pump apparatus and/or said exhaust gas treatment apparatus; wherein said vacuum pump apparatus comprises a first vacuum pump having two compression stages and a second vacuum pump having two compression stages, and a pump suction port connected to said chamber is provided in said first vacuum pump and a pump exhaust port connected to said exhaust gas treatment apparatus is provided in said second vacuum pump; wherein pressure at an interstage part between said two compression stages of said second vacuum pump is measured by a pressure sensor, and said controller judges whether a process gas is introduced from said pump suction port to an interior of said first vacuum pump or not based on a measured pressure value; and wherein said controller is configured to predict the time when maintenance is required of said vacuum pump apparatus or said exhaust gas treatment apparatus based at least in part on the kind of gas and quantity of the gas supplied to said manufacturing apparatus, and to output the prediction information to said manufacturing apparatus.
2. The exhaust system according to claim 1, wherein said controller is configured to control one or more of supply quantity of N.sub.2 gas, supply quantity of water, electric power, supply quantities of fuel, oxygen and air, heater temperature, and plasma output based on the information of the operation process of said manufacturing apparatus and the kind of gas and the flow rate of the gas supplied to said manufacturing apparatus.
3. The exhaust system according to claim 1, wherein when maintenance is required for said vacuum pump apparatus or said exhaust gas treatment apparatus, said controller outputs information of maintenance request to said manufacturing apparatus.
4. The exhaust system according to claim 1, wherein said controller is configured to control rotational speeds of said vacuum pump apparatus based on the information of the operation process of said manufacturing apparatus and the kind of gas and the flow rate of the gas supplied to said manufacturing apparatus.
5. The exhaust system according to claim 3, wherein said information of maintenance request is obtained from the kind of gas and an accumulated supply quantity of the gas supplied to said manufacturing apparatus.
6. The exhaust system according to claim 1, further comprising: an N.sub.2 unit configured to supply an N.sub.2 gas into the exhaust gas discharged from said chamber; and wherein the information of the operation process of said manufacturing apparatus, and the kind of gas and the flow rate of the gas supplied to said manufacturing apparatus is inputted into said controller to control said N.sub.2 unit.
7. The exhaust system according to claim 1, further comprising: a pipe heater configured to heat at least part of said pipe for connecting said manufacturing apparatus, said vacuum pump apparatus and said exhaust gas treatment apparatus; and wherein the information of the operation process of said manufacturing apparatus, and the kind of gas and the flow rate of the gas supplied to said manufacturing apparatus is inputted into said controller to control said pipe heater.
8. The exhaust system according to claim 1, wherein a cleaning gas is evacuated from said manufacturing apparatus to perform cleaning of each apparatus of said exhaust system.
9. The exhaust system according to claim 8, wherein when said vacuum pump apparatus, said exhaust gas treatment apparatus or said pipe is required for said cleaning due to powder adhesion of said vacuum pump apparatus, said exhaust gas treatment apparatus or said pipe, said controller outputs information of the cleaning request to said manufacturing apparatus.
10. The exhaust system according to claim 1, wherein said controller comprises a controller for controlling all the apparatuses of said exhaust system, or an individual controller for controlling each apparatus of said exhaust system.
11. A control method of an exhaust system for evacuating a chamber of a manufacturing apparatus for manufacturing semiconductor devices, liquid crystal panels, LEDs, or solar cells, said exhaust system comprising: a vacuum pump apparatus configured to evacuate said chamber; an exhaust gas treatment apparatus configured to treat an exhaust gas discharged from said chamber; and a controller configured to control said vacuum pump apparatus and/or said exhaust gas treatment apparatus; said control method comprising: inputting information of operation process of said manufacturing apparatus, and the kind of gas and the flow rate of the gas supplied to said manufacturing apparatus into said controller to control said vacuum pump apparatus and/or said exhaust gas treatment apparatus; wherein said vacuum pump apparatus comprises a first vacuum pump having two compression stages and a second vacuum pump having two compression stages, and a pump suction port connected to said chamber is provided in said first vacuum pump and a pump exhaust port connected to said exhaust gas treatment apparatus is provided in said second vacuum pump; wherein pressure at an interstage part between said two compression stages of said second vacuum pump is measured by a pressure sensor, and said controller judges whether a process gas is introduced from said pump suction port to an interior of said first vacuum pump or not based on a measured pressure value; and wherein said controller is configured to predict the time when maintenance is required of said vacuum pump apparatus or said exhaust gas treatment apparatus based at least in part on the kind of gas and quantity of the gas supplied to said manufacturing apparatus or to predict the kind of gas to be treated and an available supply quantity of the gas to be treated until maintenance is required for said vacuum pump apparatus or said exhaust gas treatment apparatus, and to output the prediction information to said manufacturing apparatus.
12. The control method according to claim 11, further comprising outputting information of maintenance request from said controller to said manufacturing apparatus when maintenance is required for said vacuum pump apparatus or said exhaust gas treatment apparatus.
13. An exhaust system for evacuating a chamber of a manufacturing apparatus for manufacturing semiconductor devices, liquid crystal panels, LEDs, or solar cells comprising: a vacuum pump apparatus configured to evacuate said chamber; an exhaust gas treatment apparatus configured to treat an exhaust gas discharged from said chamber; a pipe for connecting said manufacturing apparatus, said vacuum pump apparatus and said exhaust gas treatment apparatus; and a controller configured to control said vacuum pump apparatus and/or said exhaust gas treatment apparatus; wherein information of operation process of said manufacturing apparatus, and the kind of gas and the flow rate of the gas supplied to said manufacturing apparatus is inputted into said controller to control said vacuum pump apparatus and/or said exhaust gas treatment apparatus; wherein said vacuum pump apparatus comprises a first vacuum pump having two compression stages and a second vacuum pump having two compression stages, and a pump suction port connected to said chamber is provided in said first vacuum pump and a pump exhaust port connected to said exhaust gas treatment apparatus is provided in said second vacuum pump; wherein pressure at an interstage part between said two compression stages of said second vacuum pump is measured by a pressure sensor, and said controller judges whether a process gas is introduced from said pump suction port to an interior of said first vacuum pump or not based on a measured pressure value; and wherein said controller is configured to predict the kind of gas to be treated and an available supply quantity of the gas to be treated until maintenance is required for said vacuum pump apparatus or said exhaust gas treatment apparatus, and to output the prediction information to said manufacturing apparatus.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(9) An exhaust system according to embodiments of the present invention will be described in detail with reference to
(10)
(11) As shown in
(12) Further, in the connecting pipes 7 of the exhaust system 2, a pipe heater 8 is provided, and various valves such as a gate valve V1, a bypass valve V2 and the like are provided. Although an example in which the pipe heater 8 is provided at an upstream side of the vacuum pump apparatus 3 is shown in
(13) Next, the above apparatuses constituting the exhaust system will be described in detail.
(14)
(15) The first vacuum pump 10 comprises a Roots-type vacuum pump having a pair of Roots-type pump rotors 13 (only one pump rotor is shown in
(16) The connecting pipe 7 extending from the manufacturing apparatus 1 is connected to the pump sunction port 11 of the first vacuum pump 10. The connecting pipe 7 is connected to the pump exhaust port 21 of the second vacuum pump 20, so that a gas (e.g., a process gas) is exhausted to the exhaust gas treatment apparatus 5 through the connecting pipe 7. In this manner, the multistage vacuum pump apparatus in this example includes the first vacuum pump 10 and the second vacuum pump 20 which are connected to each other in series, and the second vacuum pump 20 is disposed downstream of the first vacuum pump 10. Specifically, the first vacuum pump 10 functions as a booster pump and is disposed at a higher vacuum side than the second vacuum pump 20. The second vacuum pump 20 functions as a main pump and is disposed closer to an atmospheric side than the first vacuum pump 10. The second vacuum pump 20 is configured such that it can be started under an atmospheric pressure.
(17) At a suction side of the second-stage screw part 26 of the second vacuum pump 20 serving as the final compression stage, i.e., an interstage part 27 between the first-stage screw part 25 and the second-stage screw part 26 of the second vacuum pump 20, there is provided a pressure sensor 28 for measuring pressure inside the interstage part 27 (suction side of the final compression stage). Further, a pipe 29 for introducing N2 gas is connected to the interstage part 27 and a valve V5 is provided in the pipe 29. The pressure sensor 28 and the valve V5 are connected to the controller 6 by a signal line and/or a power line.
(18) In the vacuum pump apparatus having the above a structure, because the second vacuum pump 20 located at a downstream side is closer to an atmospheric side than the first vacuum pump 10, internal pressure of the second vacuum pump 20 is higher than that of the first vacuum pump 10. Therefore, in the case of evacuating a condensable gas, a by-product of the condensable gas is likely to be deposited on the interior of the second vacuum pump 20, especially, on the second-stage screw part 26 serving as the final compression stage where pressure becomes highest. In the case of evacuating a corrosive gas, similarly, pressure and temperature become high at the second-stage screw part 26 of the final compression stage, and thus corrosive environment at the second-stage screw part 26 becomes severe.
(19) Therefore, in the vacuum pump apparatus in this example, the pressure sensor 28 and the pipe 29 for introducing N.sub.2 gas are provided at the interstage part 27 between the first-stage screw part 25 and the second-stage screw part 26 of the second vacuum pump 20 to measure the pressure of the interstage part 27 and to control an amount of the N.sub.2 gas introduced to the interior of the pump from the N.sub.2 gas introduction pipe 29 according to the measured pressure value. The N.sub.2 gas introduction pipe 29 is connected to the diluent N.sub.2 unit 4.
(20) In this type of vacuum pump apparatus, as shown in
(21) On the condition that the exhaust velocity at the respective compression stages in an actual area of use is constant regardless of pressure, only the second-stage screw part 26 of the second vacuum pump 20 serving as the final compression stage can exert an effect of diluting the process gas such as a condensable gas, a corrosive gas or the like, i.e., an effect of reducing partial pressure of the process gas. This is because operating pressure of a compression stage other than the final compression stage is determined by pumping capacity of the subsequent compression stage located at the downstream side of the compression stage other than the final compression stage. Specifically, operating pressure of the first-stage Roots part 14 is determined by pumping capacity of the second-stage Roots part 15, operating pressure of the second-stage Roots part 15 is determined by pumping capacity of the first-stage screw part 25, and operating pressure of the first-stage screw part 25 is determined by pumping capacity of the second-stage screw part 26, respectively. Because the second-stage screw part (the final compression stage) 26 is exposed to atmospheric pressure at its downstream side, pressure rise due to introduction of N.sub.2 gas to the interior of the pump is unlikely to occur. Thus, partial pressure of the process gas can be reduced at a rate of the N.sub.2 gas introduced into the interior of the pump.
(22) Further, as shown in
(23) According to the vacuum pump apparatus 3 shown in
(24) The controller 6 (see
(25) In the vacuum pump apparatus 3 shown in
(26)
(27) Fuel and oxygen are mixed in a premixer 46 in advance to form mixed fuel, and this mixed fuel is supplied to the burner 41. Further, air as an oxygen source for combusting (oxidizing) the exhaust gas is supplied to the burner 41. The burner 41 combusts the mixed fuel to form swirling flames in the combustion chamber 42, and the exhaust gas is combusted by the swirling flames. A UV sensor (not shown) is disposed inside the burner 41 and it is monitored by the UV sensor whether the swirling flames are formed normally. Air and nitrogen are supplied around the UV sensor as purge gas. Water W1 is supplied to the upper part of the combustion chamber 42. This water W1 flows down along the inner surface of the combustion chamber 42 and a water film F is formed on the inner surface of the combustion chamber 42. The combustion chamber 42 is protected from heat of the swirling flames by the water film F. Further, a cooling water passage (not shown) through which cooling water W2 for cooling the burner 41 flows is provided between the burner 41 and the combustion chamber 42.
(28) The exhaust gas introduced into the combustion chamber 42 through the burner 41 is combusted by the swirling flames. Thus, combustible gases such as silane, disilane and the like contained in the exhaust gas is oxidatively decomposed. At this time, by combustion of the combustible gases, silica (SiO.sub.2) is produced as a by-product. This silica exists in the exhaust gas as fine dust.
(29) A part of such a by-product is accumulated on the inner surface of the burner 41 or the combustion chamber 42. Therefore, the heating treatment unit 40 is configured to operate a scraper (not shown) periodically so that the by-product accumulated on the burner 41 or the inner surface of the combustion chamber 42 is scraped off. A circulation tank 50 is disposed below the combustion chamber 42. A weir 51 is provided inside the circulation tank 50, and the circulation tank 50 is partitioned into a first tank 50A at an upstream side and a second tank 50B at a downstream side. The by-product scraped off by the scraper is accumulated on the bottom of the first tank 50A. Further, the water film F which have flowed down along the inner surface of the combustion chamber 42 flows into the first tank 50A. The water in the first tank 50A flows over the weir 51 and flows into the second tank 50B.
(30) The combustion chamber 42 communicates with an exhaust gas cleaning unit 60 through a cooling unit 55. This cooling unit 55 has a piping 56 extending toward the combustion chamber 42 and a spray nozzle 57 arranged in the piping 56. The spray nozzle 57 sprays water countercurrently into the exhaust gas flowing in the piping 56. Therefore, the exhaust gas treated by the heating treatment unit 40 is cooled by water sprayed from the spray nozzle 57. Water is recovered to the circulation tank 50 through the piping 56.
(31) The cooled exhaust gas is then introduced into the exhaust gas cleaning unit 60. This exhaust gas cleaning unit 60 is an apparatus for cleaning the exhaust gas with water and removing fine dust contained in the exhaust gas. This dust is mainly composed of a by-product produced by oxidative decomposition (combustion treatment) in the heating treatment unit 40.
(32) The exhaust gas cleaning unit 60 comprises a wall member 61 for forming a gas passage 62, and a first mist nozzle 63A, a first water film nozzle 63B, a second mist nozzle 64A and a second water film nozzle 64B disposed in the gas passage 62. These mist nozzles 63A and 64A and water film nozzles 63B and 64B are located at the central portion of the gas passage 62, and are arranged substantially linearly. The first mist nozzle 63A and the first water film nozzle 63B constitute a first nozzle unit 63, and the second mist nozzle 64A and the second water film nozzle 64B constitute a second nozzle unit 64. Therefore, in this embodiment, two sets of nozzle units 63 and 64 are provided. One set of nozzle units or three or more sets of nozzle units may be provided.
(33) The first mist nozzle 63A is disposed further upstream in a flowing direction of an exhaust gas than the first water film nozzle 63B. Similarly, the second mist nozzle 64A is disposed further upstream than the second water film nozzle 64B. Specifically, the mist nozzle and the water film nozzle are alternately disposed. The mist nozzles 63A and 64A, the water film nozzles 63B and 64B, and the wall member 61 are composed of corrosion-resistant resin (e.g., PVC: polyvinyl chloride).
(34) Structures and sizes of the first mist nozzle 63A and the second mist nozzle 64A are identical to each other, and structures and sizes of the first water film nozzle 63B and the second water film nozzle 64B are identical to each other.
(35) A flow control member 70 for regulating flow of an exhaust gas is disposed at an upstream side of the first mist nozzle 63A. This flow control member 70 causes pressure loss of the exhaust gas and uniformizes the flow of the exhaust gas in the gas passage 62. It is preferable that the flow control member 70 is composed of a material other than metal in order to prevent acid corrosion. As an example of the flow control member 70, there is a nonwoven material made of resin or a resin plate having a plurality of openings. A mist nozzle 71 is disposed at an upstream side of the flow control member 70. The mist nozzles 63A, 64A and 71 and the water film nozzles 63B and 64B are attached to the wall member 61.
(36) As shown in
(37) Fine dust having a diameter of less than 1 m contained in the exhaust gas easily adheres to water particles forming mist by diffusion action (Brownian movement), and thus the fine dust is trapped by the mist. Dust having a diameter of not less than 1 m is mostly trapped by the water particles in the same manner. Since a diameter of the water particles is approximately 100 m, the size (diameter) of the dust adhering to these water particles becomes large apparently. Therefore, the water particles containing dust easily hit the water film at the downstream side due to inertial impaction, and the dust is thus removed from the exhaust gas together with the water particles. Dust having a relatively large diameter which has not been trapped by the mist is also trapped by the water film in the same manner and is removed. In this manner, the exhaust gas is cleaned by water and the cleaned exhaust gas is discharged from a discharge port 77 provided at an upper end portion of the wall member 61.
(38) It has been known that the inertial impaction against the water film is unlikely to occur in the case of dust having a diameter of less than 1 m. According to the present embodiment, since the dust having a diameter of less than 1 m easily tends to adhere to the water particles by diffusion action (Brownian movement), fine dust is mostly trapped by the water particles. The water particles which have captured the dust have a larger diameter than 1 m, and thus the inertial impaction against the water film easily tends to occur. Therefore, the water particles are easily captured by the water film.
(39) It is preferable that flow velocity of the exhaust gas flowing through the gas passage 62 is low. This is because low flow velocity of the exhaust gas allows duration of contact between the dust contained in the exhaust gas and the mist to be longer and consequently dust removal efficiency is increased. From such viewpoints, it is preferable that a cross-sectional area of the gas passage 62 is large. In the gas passage 62, the water film is formed above the mist. Therefore, the water film plays a role of a protective film or an umbrella for the mist and protects the mist from water droplets falling from the upper side. As a result, collapse of the mist caused by the water droplets is prevented and the dust removal efficiency is increased.
(40) As shown in
(41) As described above, water to be supplied to the mist nozzles 63A and 64A and the water film nozzles 63B and 64B is water recovered by the circulation tank 50 and contains dust (such as a by-product). Therefore, in order to clean the gas passage 62, municipal water is supplied to the gas passage 62 from a shower nozzle 80 disposed above the discharge port 77. A mist trap 81 is provided above the shower nozzle 80. This mist trap 81 has a plurality of baffle plates therein and serves to trap the mist having passed through the discharge port 77. In this manner, the treated and detoxified exhaust gas is finally released into the atmosphere through the exhaust duct (see
(42) A liquid level sensor 85 is provided in the circulation tank 50. This liquid level sensor 85 monitors liquid level of the second tank 50B, and when the liquid level of the second tank 50B exceeds a predetermined level, a valve V21 is opened to discharge water in the second tank 50B. Further, a part of water pumped by the circulation pump P flows into the first tank 50A from a side portion of the circulation tank 50. The flowing water washes out by-products which have accumulated on the bottom of the first tank 50A toward the weir 51. Thus, the lower end opening of the combustion chamber 42 is prevented from being blocked by the by-products. A leakage sensor 86 is disposed below the circulation tank 50 to monitor water leakage from the circulation tank 50.
(43) According to the exhaust gas treatment apparatus 5 shown in
(44)
(45) In the exhaust system shown in
(46) In the case where the manufacturing apparatus 1 is a CVD apparatus, the optimum rotational speeds of the first vacuum pump 10 and the second vacuum pump 20 are as follows:
(47) 1) Wafer supply: Although the vacuum pumps are not required to operate, if operation of the vacuum pumps is completely stopped, a long rise time is required. Therefore, the vacuum pumps are operated at a lowered output, for example, 20% output, and vacuum evacuation of the chamber is stopped by the valve.
2) Vacuum drawing: The vacuum pumps are operated at 100% output.
3) Temperature rise: Because it is sufficient to keep vacuum, the vacuum pumps are operated at 70% output, for example.
4) Film forming: Because material gas is supplied, the vacuum pumps are operated at 100% output.
5) Temperature fall: Because inflow of the gas is stopped, it is sufficient for the vacuum pumps to operate at a slightly lowered output. Therefore, the vacuum pumps are operated at 70% output, for example.
6) Return to atmospheric pressure: N.sub.2 gas is supplied to the chamber to prevent oxidization. Although the vacuum pumps are not required to operate, the vacuum pumps may be operated at a lowered output for the same reason as 1).
7) Wafer removal: The same as 1).
(48) In the vacuum drawing process of the vacuum pump apparatus 3, because no gas is supplied to the chamber, operation process of the vacuum drawing is inputted from the manufacturing apparatus 1 into the controller 6, and information of no gas supply and zero flow rate of supply gas is inputted into the controller 6. Then, when a gas is supplied to the chamber, information of operation process, the kind of supply gas and the flow rate of supply gas is inputted from the manufacturing apparatus 1 into the controller 6. In the process of supplying the gas to the chamber, the controller 6 performs automatic control of rotational speeds of the first vacuum pump 10 and the second vacuum pump 20 in the vacuum pump apparatus 3 according to the kind of supply gas and the flow rate of supply gas. Thus, the first vacuum pump 10 and the second vacuum pump 20 can be operated at the optimal pumping capabilities in response to the kind of supply gas and the flow rate of supply gas in the chamber. Therefore, power consumption in the vacuum pump apparatus 3 can be reduced and energy-saving can be achieved. In place of the controller 6, information from the manufacturing apparatus 1 may be inputted into a controller for controlling the vacuum pump apparatus 3 individually to control rotational speeds of the vacuum pump apparatus 3.
(49) Further, the controller 6 sets controlled-temperature of the pipe heater 8 automatically according to operation process of the manufacturing apparatus 1, the kind of supply gas and the flow rate of supply gas, and controls the pipe heater 8 automatically to keep the pipe heater 8 at the set temperature. In this case, heating temperature corresponding to the kind of supply gas and the flow rate of supply gas is stored in advance in the controller 6, and change of temperature setting of the pipe heater 8 and temperature control of the pipe heater 8 are automatically performed by a combination of feedforward control and PID control. Further, processes that do not need to be heated are stored in advance in the controller 6, and the controller 6 turns the pipe heater 8 off automatically in the processes that do not need to be heated. In this manner, the controller 6 can turn the pipe heater 8 on or off at the right time, and can control the pipe heater 8 at an optimal temperature according to operation process of the manufacturing apparatus 1, the kind of supply gas and the flow rate of supply gas. Thus, power consumption in the pipe heater 8 can be reduced and energy-saving can be achieved. Further, simultaneously, blocking of the pipe or stopping of the vacuum pump caused by accumulation of powder in the connecting pipe 7 or in the apparatuses such as the vacuum pump apparatus 3 or the like can be prevented. In place of the controller 6, information from the manufacturing apparatus 1 may be inputted into a controller for controlling the pipe heater 8 individually to control the pipe heater 8.
(50) In the exhaust gas treatment apparatus 5, mass flow controllers MFC1, MFC2 and MFC3 are provided in respective pipes for fuel, oxygen and air, and supply quantities of fuel, oxygen and air to the burner 41 can be automatically regulated. Further, shut-off valves V11, V12 and V13 are provided in respective pipes for fuel, oxygen and air, and supply of fuel, oxygen and air to the burner 41 can be stopped in the manufacturing processes of the manufacturing apparatus 1 that do not need exhaust gas treatment. Further, a mass flow controller MFC4 and a shut-off valve V14 are provided in the N.sub.2 gas pipe.
(51) Supply quantities of fuel, oxygen and air corresponding to the operation process of the manufacturing apparatus, the kind of supply gas and the flow rate of supply gas are stored in advance in the controller 6, and the controller 6 controls the mass flow controllers MFC1, MFC2 and MFC3 automatically by a combination of feedforward control and PID control. Specifically, the quantity of heat required for exhaust gas treatment is automatically calculated from the kind of gas supplied to the manufacturing apparatus, the flow rate of gas supplied to the manufacturing apparatus, the flow rate of N.sub.2 supplied to the vacuum pump apparatus 3, and the flow rate of the diluent N.sub.2 supplied from the diluent N.sub.2 unit 4, and supply quantities of fuel, oxygen and air are automatically calculated in the controller 6. Then, supply quantities of fuel, oxygen and air are automatically regulated by the mass flow controllers MFC1, MFC2 and MFC3. Further, in the manufacturing processes of the manufacturing apparatus that do not need exhaust gas treatment, the shut-off valves V11, V12 and V13 are operated to stop supply of fuel, oxygen and air. Thus, power consumption in the exhaust gas treatment apparatus 5 can be reduced and supply quantities of fuel, oxygen and air can be reduced, and energy-saving can be achieved. In place of the controller 6, information from the manufacturing apparatus 1 may be inputted into a controller for controlling the exhaust gas treatment apparatus 5 individually to control the exhaust gas treatment apparatus 5. In the case where the exhaust gas treatment apparatus 5 is not a combustion-type apparatus but a plasma-type apparatus or a heater-type apparatus, temperature required for the exhaust gas treatment is stored in advance in the controller 6, and plasma output or heater output is automatically controlled by a combination of feedforward control and PID control.
(52) Further, as shown in
(53) As shown in
(54) Further, as shown in
(55) As shown in
(56) Further, as shown in
(57) Because the cleaning gas such as HF, ClF.sub.3, NF.sub.3 or the like is a strongly corrosive gas, when pipes or apparatuses of the exhaust system 2 are cleaned by the cleaning gas, there is a possibility that the vacuum pump apparatus 3, the exhaust gas treatment apparatus 5, the connecting pipe 7 and the like are corroded. Therefore, heating temperature corresponding to the kind of the cleaning gas and the flow rate of the cleaning gas is stored in advance in the controller 6, and change of temperature setting of the pipe heater 8 and the diluent N.sub.2 unit 4 and temperature control of the pipe heater 8 and the diluent N.sub.2 unit 4 are automatically performed by a combination of feedforward control and PID control. Thus, corrosion wear in each apparatus of the exhaust system 2 caused by the cleaning gas can be prevented. In place of the controller 6, the pipe heater 8 and the diluent N.sub.2 unit 4 may be controlled by a controller for controlling the pipe heater 8 and the diluent N.sub.2 unit 4 individually.
(58) In the exhaust system 2 shown in
(59) Further, in the exhaust system 2 shown in
(60) Further, an automatic valve is provided in the connecting pipe 7 of the respective apparatuses in the exhaust system 2 so that air-tight test part can be sealed, and a pressure sensor and an N.sub.2 supply pipe are provided in the sealed part. When a button (switch) for automatic air-tight test is operated on a control panel of each apparatus in the exhaust system 2, the part under air-tight test is sealed by the automatic valves, and the sealed part is automatically pressurized to a predetermined pressure by N.sub.2. A pressure when the sealed part has been pressurized by N.sub.2 is stored, and presence or absence of leakage portion is automatically judged on a software in the control panel by comparing the stored pressure and a pressure after the elapse of a predetermined time. After completing the air-tight test, the automatic valves are opened sequentially to release N.sub.2 which has been used for pressurization.
(61) In the exhaust system 2 shown in
(62)
(63)
(64)
(65)
(66) Although certain preferred embodiments of the present invention have been shown and described in detail, it should be understood that various changes and modifications may be made therein without departing from the scope of the appended claims.
INDUSTRIAL APPLICABILITY
(67) The present invention is applicable to an exhaust system which has a vacuum pump for evacuating a chamber of the manufacturing apparatus, an exhaust gas treatment apparatus for treating an exhaust gas discharged from the chamber, and other apparatuses.