Organonitridic frameworks with hierarchical pore structures and high gas selectivity
09623398 ยท 2017-04-18
Assignee
Inventors
Cpc classification
Y02P20/151
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28069
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28057
PERFORMING OPERATIONS; TRANSPORTING
B01J20/226
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28042
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28073
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28092
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided herein are synthetic porous electron-rich covalent organonitridic frameworks (PECONFs). The PECONFs are useful as an adsorbent class of materials. In the PECONFs, inorganic nitridic building units are interconnected via electron-rich aromatic units to form porous covalent frameworks. The frameworks include tunable porous, electron-rich organonitridic frameworks, which are determined based upon synthetic methods as exemplified herein.
Claims
1. An organonitridic composition, wherein the composition comprises a plurality of cyclotriphosphazene units interconnected by diaminobenzidine units, and wherein the composition further comprises a porous framework.
2. The composition of claim 1, wherein the composition is amorphous.
3. The composition of claim 1, wherein the composition comprises micropores.
4. The composition of claim 3, wherein the composition further comprises macropores.
5. The composition of claim 1, wherein the composition selectively and reversibly adsorbs carbon dioxide (CO.sub.2) from a fluid.
6. The composition of claim 1, wherein the composition is chemically stable in the presence of any one selected from the group consisting of water, oxygen gas, sulfur oxides, nitrogen gas, and nitrogenous oxides.
7. The composition of claim 1, wherein the composition is thermally stable up to at least about 400 degrees Celsius in a fluid environment.
8. The composition of claim 5, wherein the fluid comprises at least one selected from the group consisting of ambient air, a combustion exhaust stream, a natural gas stream, and an artificial gas stream.
9. The composition of claim 5, wherein the composition has a CO.sub.2 adsorption capacity of up to at least about 3.5 mmol/g at standard temperature and pressure.
10. The composition of claim 9, wherein the composition exhibits a CO.sub.2:N.sub.2 gas adsorption selectivity up to about 109:1.
11. The composition of claim 9, wherein the adsorption capacity of the composition is reversed by changing at least one selected from the group consisting of temperature and pressure.
12. The composition of claim 5, wherein the adsorbed CO.sub.2 binds to the composition with a binding energy that is greater than about 5 kJ/mol, and lower than about 50 kJ/mol.
13. The composition of claim 1, wherein the composition is thermally stable up to about 600 degrees Celsius in a nitrogen gas atmosphere.
14. The composition of claim 1, wherein the composition comprises the condensation product of a reaction comprising an organic solvent, a ditopic unit, and a tritopic unit.
15. The composition of claim 14, wherein the organic solvent is DMSO, the ditopic unit is a diaminobenzidine, and the tritopic unit is hexachlorocyclotriphosphazene.
16. The composition of claim 14, wherein the composition comprises a porosity and a surface area that are determined by the starting concentrations of the ditopic unit and the tritopic unit in the organic solvent.
17. The composition of claim 1, wherein the composition has a surface area ranging from about 100 to 850 m.sup.2/g, and a pore volume ranging from about 0.3 cm.sup.3 g.sup.1 to 0.7 cm.sup.3 g.sup.1.
18. The composition of claim 1, wherein the composition has a monolithic structure, wherein the composition is at least one selected from the group consisting of a film and a membrane, and wherein the monolithic structure is mechanically stable to processes involving solvent exchange and solvent removal.
19. The composition of claim 1, wherein the composition has a methane (CH.sub.4) adsorption capacity of up to at least about 1.07 mmol/g at standard temperature and pressure.
20. The composition of claim 1, wherein the composition selectively adsorbs CH.sub.4 over N.sub.2 with a (CH.sub.4:N.sub.2) selectivity ratio of at least 16:1.
21. An organonitridic composition, wherein the composition comprises a plurality of inorganic nitridic units interconnected by aromatic units, wherein the composition further comprises a porous framework, wherein the composition selectively and reversibly adsorbs CO.sub.2 from a fluid, and wherein the composition has a CO.sub.2 adsorption capacity of up to at least about 3.5 mmol/g at standard temperature and pressure.
22. The composition of claim 21, wherein the composition is amorphous.
23. The composition of claim 21, wherein the composition comprises micropores.
24. The composition of claim 23, wherein the composition further comprises macropores.
25. The composition of claim 21, wherein the composition is chemically stable in the presence of any one selected from the group consisting of water, oxygen gas, sulfur oxides, nitrogen gas, and nitrogenous oxides.
26. The composition of claim 21, wherein the composition is thermally stable up to at least about 400 degrees Celsius in a fluid environment.
27. The composition of claim 21, wherein the fluid comprises at least one selected from the group consisting of ambient air, a combustion exhaust stream, a natural gas stream, and an artificial gas stream.
28. The composition of claim 21, wherein the composition exhibits a CO.sub.2:N.sub.2 gas adsorption selectivity up to about 109:1.
29. The composition of claim 21, wherein the adsorption capacity of the composition is reversed by changing at least one selected from the group consisting of temperature and pressure.
30. The composition of claim 21, wherein the adsorbed CO.sub.2 binds to the composition with a binding energy that is greater than about 5 kJ/mol, and lower than about 50 kJ/mol.
31. The composition of claim 21, wherein the composition is thermally stable up to about 600 degrees Celsius in a nitrogen gas atmosphere.
32. The composition of claim 21, wherein the composition comprises the condensation product of a reaction comprising an organic solvent, a ditopic unit, and a tritopic unit.
33. The composition of claim 32, wherein the organic solvent is DMSO, the ditopic unit is a diaminobenzidine, and the tritopic unit is hexachlorocyclotriphosphazene.
34. The composition of claim 33, wherein the composition comprises a porosity and a surface area that are determined by the starting concentrations of the ditopic unit and the tritopic unit in the organic solvent.
35. The composition of claim 21, wherein the composition has a surface area ranging from about 100 to 850 m.sup.2/g, and a pore volume ranging from about 0.3 cm.sup.3 g.sup.1 to 0.7 cm.sup.3 g.sup.1.
36. The composition of claim 21, wherein the composition has a monolithic structure, wherein the composition is at least one selected from the group consisting of a film and a membrane, and wherein the monolithic structure is mechanically stable to processes involving solvent exchange and solvent removal.
37. An organonitridic composition, wherein the composition comprises a plurality of inorganic nitridic units interconnected by aromatic units, wherein the composition further comprises a porous framework, and wherein the composition has a methane adsorption capacity of up to at least about 1.07 mmol/g at standard temperature and pressure.
38. The composition of claim 37, wherein the composition selectively adsorbs CH.sub.4 over N.sub.2 with a (CH.sub.4:N.sub.2) selectivity ratio of at least 16:1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(19) The present invention provides methods for preparing and using novel materials having desirable adsorbent properties. The novel sorbent materials herein are useful in any application involving separation and/or removal of gases. For example, the inventors have determined that the materials provide all of inventor-determined desirable features of sorbents suitable for carbon dioxide capture from exhaust streams, including: high selective sorption capacity for CO.sub.2; facile regeneration of the sorbent at low energy penalty; low cost of the sorbent material; chemical stability of the sorbent towards H.sub.2O, O.sub.2 as well as good thermal stability. The sorbents described herein have those key features and characteristics and have been shown to be efficient and selective for adsorption of CO.sub.2 and methane from gaseous combustion exhaust streams. Preferably, the adsorption of CO.sub.2 and methane is not accompanied with simultaneous adsorption of significant amounts of gases such as nitrogen.
(20) With those key features in mind, the inventors have synthesized porous electron-rich covalent organonitridic frameworks (PECONFs). The PECONFs herein constitute a novel new material and are also useful as an adsorbent class of materials. In PECONFs, inorganic nitridic building units are interconnected via electron-rich aromatic units to form porous covalent frameworks. The frameworks are characterized herein, and include tunable porous, electron-rich organonitridic frameworks. A number of archetypes of PECONFs are provided herein, as well as methods for creating each archetype. For example, exemplary PECONFs were prepared by simple condensation reactions between inexpensive, commercially available nitridic and electron-rich aromatic building units. The PECONF materials exhibit high and reversible CO.sub.2 sorption capacity up to 3.5 mmol.Math.g.sup.1 (at 273 K and 1 atm) and exceptional gas selectivity up to 109:1 (CO.sub.2:N.sub.2) at the zero pressure limit. The isosteric heat of adsorption of the materials is nearly independent from the CO.sub.2 loading and reaches values of up to 35 kJ.Math.mol.sup.1. The PECONF materials do not oxidize in air up to temperatures of at least about 400 C. The PECONF materials are characterized by micropores (micropores means pores having a diameter of less than about 2 nm), with some embodiments also including macropores (macropores means pores having a diameter of greater than about 50 nm). As used herein, mesopores means pores having a diameter of greater than about 2 nm to less than about 50 nm. Pore size, pore volume, and surface of the PECONF materials can be controlled during material formation, as further described herein. Thus, the structures are tunable for control of such features in the final PECONF formed in any given batch. While many embodiments herein discuss the PECONF materials as adsorbents useful as selective solid gas sorbents, other uses such as filtration, membranes, retention, and delivery of materials can be readily discerned based upon the properties of the materials described herein. Additionally, the materials in several embodiments herein are substantially non-conductive or insulating with respect to thermal and electrical energy.
(21) Without being limited to any theory as to why the PECONF materials are such excellent gas adsorbents and gas separators (some embodiments are also gas separation membranes), it is believed that carbon dioxide sorption is facilitated or enhanced in the PECONFs due to Lewis-acid Lewis-base interactions between the electron-rich aromatic constituents of the framework and the electron-poorer carbon dioxide molecules of the targeted exhaust stream. In addition, weak Lewis acid-base interactions between the lone pairs at the nitridic building units and CO.sub.2 could contribute. Both types of interactions are likely stronger than simple physisorptive van der Waals interactions (5-20 kJ/mol) but weaker than strong chemisorptive interactions (>50 kJ/mol) because no covalent bonds are formed between the sorbent and CO.sub.2. The covalent and inert nature of the bonds in PECONFs suggests high chemical stability. In testing to date, as described herein, that stability has been shown.
(22) We have produced archetypes of porous covalent organophosphonitridic frameworks (PECONFs) from inexpensive 3,3-diaminobenzidine (DAB) and phosphonitrilic chloride trimer (PNC) in simple polycondensation reactions using DMSO as the solvent.
(23) To investigate the structure of the materials in more detail, we have studied the P MAS NMR and C CP MAS NMR spectra of the PECONFs.
(24) The P MAS-NMR spectra (
(25) The PECONF materials were further studied by FT-IR spectroscopy (
(26) We further studied the thermal behavior and the oxidative stability of the PECONFs.
(27) In order to probe for porosity in the PECONFs, we recorded N.sub.2 isotherms at 77 K.
(28) The microporous nature and the high surface area of PENCONF-1, 2, and 3 prompted us to study their CO.sub.2 sorption properties.
(29) PECONF-4 in monolithic form adsorbed only very small amounts of N.sub.2 at 77 K (
(30) In order to further understand the pore surface characteristics of the materials and the CO.sub.2 adsorption process, we have calculated the isosteric heats of CO.sub.2 adsorption (H). H was calculated using the Clausius-Clapeyron equation from the sorption data collected at 273 and 298 K. The H value can be obtained from the plot of 1 np versus the reciprocal of the temperature.
(31) We have further studied the methane sorption behavior of the PECONF materials in pulverized form.
(32) TABLE-US-00001 TABLE 1 Physicochemical properties of PECONF materials. Surface area DFT & DFT & from N.sub.2 Monte-Carlo Monte-Carlo Total sorption Cumulative Cumulative pore at 77K surface pore volume volume (m.sup.2 .Math. g.sup.1) area (m.sup.2 .Math. g.sup.1) (cm.sup.3 .Math. g.sup.1) (N.sub.2 at Lang- N.sub.2 at CO.sub.2 at N.sub.2 at CO.sub.2 at 77K Sample ID BET muir 77K 273K 77K 273K (cm.sup.3 .Math. g.sup.1) PECONF-1 499 583 559 438 0.314 0.133 0.290 PECONF-2 637 742 717 670 0.356 0.202 0.348 PECONF-3 851 969 939 827 0.468 0.257 0.434 PECONF-4 433 0.139
(33) In addition to the high CO.sub.2 uptake and the reversibility, a high selectivity for CO.sub.2 over N.sub.2 is one of the necessary properties for a material to be used as a CO.sub.2 adsorbent. In order to estimate the selectivity for CO.sub.2 over N.sub.2, we measured the CO.sub.2 and N.sub.2 sorption isotherms at 273 K and 298 K. The selectivity was estimated using the ratios of the Henry law constants. These constants can be calculated from the initial slopes of the isotherms. This method is the most common method to calculate gas selectivity and has been applied extensively to determine gas selectivity of metal-organic frameworks, carbons, and covalent organic frameworks. The calculated CO.sub.2:N.sub.2 selectivity of PECONF-1 is the highest among the PECONF materials reaching values of 109:1 at 273 K and 51:1 at 298 K (See Table 1 of Figure, 18,
(34) We further calculated the selectivity of CO.sub.2:CH.sub.4 and CH.sub.4:N.sub.2 of these samples at 273 and 298 K (Table S1,
(35) In summary, we have synthesized microporous electron-rich covalent organonitridic frameworks in facile condensation reactions from commercially available inexpensive building blocks (DAB and PNC). The structures are tunable despite their non-crystallinity and exhibit a remarkable degree of mid-range order. The hierarchical micro-macroporosity is a further advantageous feature of the materials due the benefits of hierarchical porosity for the mass transport in porous materials. The tunability of the structures translates to their gas sorption properties. The materials adsorb high amounts of CO.sub.2 (up to 3.5 mmol.Math.g.sup.1) which is exceeded by only a few other sorbents, namely the amine-functionalized silica MBA-2 (3.8 mmol), and the amine-functionalized MOFs bio-MOF-11 (6.0 mmol g.sup.1), Zn.sub.2(C.sub.2O.sub.4)(C.sub.2N.sub.4H.sub.3).sub.2.Math.(H.sub.2O).sub.0.5 (4.35 mmol g.sup.1), and Mg/DOBDC (7.2 mmol.Math.g.sup.1). To our best knowledge, the material PECONF-1 exhibits the highest calculated selectivity (CO.sub.2 over N.sub.2) of a sorbent with a reversible CO.sub.2 adsorption-desorption isotherm. The high isosteric heat of adsorption and the high selectivity for CO.sub.2 over N.sub.2 can be explained by Lewis acid-base interactions between the electron-poor CO.sub.2 and the electron-rich sorbent. The heats of adsorption do not decline significantly even at high CO.sub.2 loadings. Similarly high isosteric heats of adsorption have been observed only for metal-organic frameworks but not for covalent framework materials composed exclusively from non-metals. The strong covalent PN, NC, and CC bonds in the framework provide the materials with high chemical robustness compared with MOFs as seen by the high oxidative stability at temperatures as high as 400 C. The combination of high thermal and oxidative stability, high sorption capacity, low cost, and exceptional selectivity for CO.sub.2 over N.sub.2 make these materials interesting candidates for CO.sub.2 capture applications.
(36) Furthermore, the PECONF materials show high sorption capacities and heats of adsorption for methane as well as high selectivities of CH.sub.4 over N.sub.2 which is of high interest for the purification of natural gas which is frequently diluted with N.sub.2. The mechanically very stable, monolithic structure as well as the hierarchical mico-macroporosity suggests further applications, for example in monolithic chromatography. Furthermore, the successful synthesis of the PECONF materials in monolithic shape suggests that these materials can also be made as thin films for membrane applications.
(37) Examples of Synthethis. Starting Materials: Hexachlorocyclotriphosphazene (PNC) of about 98% purity. 3,3-Diaminobenzedine (DAB) of about 99% purity; Anhydrous dimethyl sulfoxide (DMSO) of about 99.8% purity. In a typical synthesis, about 1.5 mmol of DAB and 0.5 mmol of PNC were dissolved in 3, 7.5, 15 and 20 ml of DMSO for the synthesis of PECONF-1, PECONF-2, PECONF-3, and PECONF-4, respectively. The resulting solution was stirred for 30 minutes at RT. It was then heated at the temperature of 125 C. under stirring. Gelation started as early as 5 minutes. After 30 minutes, the sample cooled down to room temperature and the solid monoliths were collected. All the experiments were carried out in nitrogen atmosphere using Schlenk's apparatus. The DMSO from the as-synthesized monoliths was removed by soxhlet extraction using diethyl ether. The obtained solid monoliths were sonicated by in 30 ml of water, washed several times with water, and dried in vacuum at 100 C. The sonicator used in the present research was Cavitator Ultrasonic ME 11 (Mettler Electronics, USA) with a maximum power output of 200 W at 67 kHz.
(38) Measurements: The microstructures of the specimens were studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The SEM images of the specimens were taken on a Hitachi S-4300 SEM. The TEM images were taken on a JEOL JEM-2000 electron microscope operated at 200 kV. X-ray diffraction was carried out using a Rigaku Rotaflex diffractometer with a Cu K radiation source (=0.15405 nm). The thermogravimetric analysis experiments were carried out both in air and nitrogen using a TA TGA 2950 instrument with a heating rate of 10 C. per minute. P and C CP MAS NMR spectra were obtained at 75.468 MHz on a General Electric NMR Instrument model GN-300 equipped with a Doty Scientific 7 mm MAS probe. C NMR chemical shifts were referenced to the downfield line of adamantine at 38.55 ppm, and for P NMR, the chemical shift of 85% H.sub.3PO.sub.4 was set to zero using external reference standards. The formation of the microporous framework structures were studied by nitrogen and carbon dioxide sorption using an Autosorb-1 instrument (Quantachrome, USA). Prior to analysis, all the samples were out-gassed overnight at 150 C. in vacuum.
(39) By way of further explanation, the figures attached represent properties and characteristics of the exemplary PECONF materials herein.
(40) TABLE-US-00002 TABLE 1S CO.sub.2 uptake Heat of CH.sub.4 uptake Heat of Selectivity Selectivity Selectivity (mmol .Math. g.sup.1) adsorption (mmol .Math. g.sup.1) adsorption for CO.sub.2 for CO.sub.2 for CH.sub.4 Sample at 1 atm for CO.sub.2 at 1 atm for CH.sub.4 over N.sub.2 over CH.sub.4 over N.sub.2 ID 273K 298K kJ/mol 273K 298K kJ/mol 273K 298K 273K 298K 273K 298K PECONF-1 1.86 1.34 29 0.83 0.53 22.2 109:1 51:1 7:1 3:1 16:1 14:1 PECONF-2 2.85 1.98 31 1.07 0.62 26.6 74:1 44:1 9:1 5:1 8:1 8:1 PECONF-3 3.49 2.47 26 1.00 0.58 24.9 77:1 41:1 10:1 8:1 7:1 5:1 PECONF-4 2.95 1.96 34 1.07 0.67 22.5 83:1 51:1 12:1 8:1 7:1 6:1
(41) While this description is made with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope. In addition, many modifications may be made to adapt a particular situation or material to the teachings hereof without departing from the essential scope. Also, in the description there have been disclosed exemplary embodiments and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the claims therefore not being so limited. Moreover, one skilled in the art will appreciate that certain steps of the methods discussed herein may be sequenced in alternative order or steps may be combined. Therefore, it is intended that the appended claims not be limited to the particular embodiment disclosed herein.