Four-direction scrubbing carpet shampooer
12239267 ยท 2025-03-04
Inventors
Cpc classification
A47L11/4069
HUMAN NECESSITIES
A47L11/34
HUMAN NECESSITIES
A47L11/4083
HUMAN NECESSITIES
A47L11/4088
HUMAN NECESSITIES
International classification
A47L11/34
HUMAN NECESSITIES
Abstract
A four-direction carpet shampooer is disclosed. Example embodiments include: a first brush configured to rotate on a first axis; a second brush configured to rotate on a second axis, the second axis being different from the first axis; a direction of travel sensor to detect the shampooer direction of travel; and a rotation changing actuator configured to reverse the rotation of the first brush on the first axis and to reverse the rotation of the second brush on the second axis when the direction of travel sensor indicates the shampooer direction of travel has changed. Example embodiments also include a shampooer cleaning station comprising: a first brush configured to rotate on a first axis; a second brush configured to rotate on a second axis, the second axis being different from the first axis; and a hair grinding system including protrusions configured to remove hair from a brush roll of a carpet shampooer, and a grinder to grind up the hair and dispose the ground-up hair into a waste water reservoir.
Claims
1. A four-direction carpet shampooer comprising: a single first brush roll configured to rotate on a first axis, the first brush roll being parallel with a front edge of a shampooer head and perpendicular to a forward and backward direction of travel of the shampooer, the first brush roll extending a substantial length across the shampooer head; a plurality of second brush rolls configured to rotate on parallel second axes, the plurality of second brush rolls including three or more brush rolls, the parallel second axes being transverse to the first axis and parallel with the forward and backward direction of travel of the shampooer, the plurality of second brush rolls extending the substantial length across the shampooer head, each of the plurality of second brush rolls having bristles attached directly thereto around an entire circumference of each brush roll, wherein two adjacent sides of carpet fibers being in contact with the single first brush roll and the plurality of second brush rolls across the substantial length of the shampooer head during a single pass of the shampooer in the forward direction of travel, wherein two opposite adjacent sides of the carpet fibers being in contact with the single first brush roll and the plurality of second brush rolls across the substantial length of the shampooer head during a single pass of the shampooer in the backward direction of travel; a direction of travel sensor to detect the shampooer direction of travel; and a rotation changing actuator configured to reverse the rotation of the first brush roll on the first axis and to reverse the rotation of the plurality of second brush rolls on the parallel second axes when the direction of travel sensor indicates the forward or backward direction of travel of the shampooer has changed, the four-direction carpet shampooer thereby configured to clean two adjacent sides of carpet fibers when traveling forward and to clean the remaining two opposite sides of the carpet fibers when traveling backwards, thereby cleaning all four sides of the carpet fibers with one forward and one backward pass over the carpet fibers.
2. The four-direction carpet shampooer of claim 1 wherein the first roll and the plurality of second brush rolls are brush arrays.
3. The four-direction carpet shampooer of claim 1 wherein the first roll and the plurality of second brush rolls are propelled by one idler arm from one belt.
4. The four-direction carpet shampooer of claim 1 wherein the first roll and the plurality of second brush rolls are propelled using a device from the group consisting of: a transmission, a motor, an air diverter for suction, and an air blower.
5. The four-direction carpet shampooer of claim 1 being further configured with an idler arm and gear damper to protect gears and reduce gear noise.
6. The four-direction carpet shampooer of claim 5 being further configured with an extra spindle gear above the idler arm to facilitate belt installation without brush disassembly.
7. The four-direction carpet shampooer of claim 1 wherein the direction of travel sensor is a device of a type from the group consisting of: a mechanical device, an electrical device, a computerized device, and a motion sensor.
8. The four-direction carpet shampooer of claim 1 being further configured with a brush roll housing cleaning brush.
9. The four-direction carpet shampooer of claim 8 wherein the brush roll housing cleaning brush is a horseshoe or cavity-shaped brush having upward facing bristles.
10. The four-direction carpet shampooer of claim 8 wherein the brush roll housing cleaning brush is configured to automatically run while the shampooer is running.
11. The four-direction carpet shampooer of claim 8 wherein the brush roll housing cleaning brush is propelled by a worm drive gear or a suction port.
12. The four-direction carpet shampooer of claim 1 being further configured with the shampooer head and a soap bottle integrated in one component.
13. The four-direction carpet shampooer of claim 1 being further configured with dual soap tanks.
14. The four-direction carpet shampooer of claim 1 being further configured with a manifold attached to the shampooer head allowing installation of the shampooer head to be performed in one motion.
15. The four-direction carpet shampooer of claim 1 being further configured with a transmission/motor shell, wherein the transmission/motor shell is configured as a separate removable component from the shampooer head.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which:
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DETAILED DESCRIPTION
(16) In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and in which are shown, by way of illustration, specific embodiments in which the disclosed subject matter can be practiced. It is understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the disclosed subject matter.
(17) There is disclosed herein various example embodiments of a four-direction scrubbing shampooer. In the various example embodiments described herein, this new four-direction scrubbing shampooer design is an improvement of existing shampooers and floor cleaner technology. One purpose of my new four-direction scrubbing carpet shampooer is to be able to clean all four vertical faces of the carpet fibers, in one path of travel, and one pass forward and backwards. The new design can be implemented in any shampooer, vacuum and floor buffing system, etc., as a stand-alone unit or an attachment. This in no way constitutes a limitation of use or application. The disclosed process and brush design can be employed in any cleaning system. Thus, the disclosed design is useful in any cleaning application or non-cleaning application into which the disclosed design can be incorporated.
(18) In a particular example embodiment, a conventional circular dry foam shampooer head or any foam shampooer can be used to help describe the new design. The circular dry foam shampooer head can retain the original head shape, but it will be extended longer in the rear to accommodate a new row of brush rolls. The original vertically rotating brush roll stays in the same general position with approximately five new vertically rotating short brush rolls, positioned parallel to each other in the opposing direction of the original long brush. The additional brushes will be the same shape, diameter and design as the existing brush roll, but shorter at approximately 4-6 long (See Item 3,
(19) How it Works
(20) As described above, two sets of brushes clean in opposing directions simultaneously, which cleans two vertical faces/sides of the carpet fibers. The shampooer cleans all four sides of the carpet fibers by using the following process: when the shampooer is traveling forward all brushes are spinning/rotating one direction, cleaning two vertical faces of the carpet fibers. When the user starts pulling the shampooer backwards, all brushes change their direction of rotation and spin to a reverse direction, thus cleaning the other two faces of the carpet fibers. In this manner, all four sides of the carpet fibers are cleaned in one stroke forwards and backwards of the shampooer, in one path of travel.
(21) How the Brush Rolls are Driven
(22) There are numerous ways that the brushes can be driven, such as: 1. All brushes are driven separately by belts, gears, worm drive, air suction or blower, or an alternate driving component, by motor, transmission, air pump, or alternative driving source. 2. The cleaning unit can use brush rolls with motors inside of them, each operating independently, with cooling fans and gearing for operation. In this application the motor and brush roll are coaxial. 3. The row of short brushes can be all connected and can be run simultaneously via a belt, air suction or blower, worm drive, or an alternative driving component with the long brush separately propelled, all propelled by a motor, transmission or alternative driving source. 4. Some combination of above. 5. All brushes can be driven simultaneously from the same source.
(23) In an alternative example embodiment, all five brushes can be propelled from a single source. This is achieved by using the following process: 1. provide an idler arm (See item 2,
(24) Near the center of the idler arm, aligned with the drive spindle, one more gear is provided, with a corresponding gear above that has a spindle attached or (spindle gear) (See item 1,
(25) The spindle gear is important for two reasons: 1. The conventional design required a user to disassemble the machine and take out the brush roll, to slide the belt around the brush roll, to install the belt. Customers many times had trouble disassembling the machine, which was discouraging. The extra spindle gear allows the user to install the belt without disassembling the inner workings of the head, only needing to remove the transmission/motor shell (See item 10,
(26) The gears, the entire brush array frame rail, the entire shampooer base, and the transmission/motor shell can be constructed of any type of material, such as: wood, metal, plastic, composite or alternatively material.
(27) To execute the changing of brush rotation direction, an actuator either mechanical, electric, or computerized, can run off the handle. A direct mechanical arm could be used for sensing a direction of travel (See item 15,
(28) The rotation changing actuator can have a delay built in to slow down the brushes to near or complete stop before the brush rotation direction changes. Also, it is possible to have the drive motor or transmission incrementally increase and decrease power to the brushes below and back to normal operating levels during rotation transition for varying cleaning tasks and or at turning machine on or off. The motor can also have varying operation speeds for different cleaning tasks to conserve energy, if necessary.
(29) In the case of a machine that employs attachments, a transmission (See item 5,
(30) The changing of the brush rotation can also be achieved with the brushes being propelled directly by a motor. The motor can reverse polarity and itself rotate in the opposite direction, when the path of travel actuator or sensor signals a change in the direction of travel and brush rotation. There can also be two separate motors propelling in opposite directions, taking turns propelling to achieve both directions of brush rotation. One motor propelling brush rotation one direction when the machine is traveling forward and one motor propelling brush rotation in the opposite direction when the machine is traveling backwards.
(31) Any combination of motors, transmissions, belts, gears, air suction or blower, worm drives or the like can be used to achieve this four-direction carpet scrubbing process. Any combination mentioned would still constitute the same process. This description is not suggesting limitations to this design. This process of having two opposite orientations of vertically rotating brushes, changing direction of brush rotation based on the direction the machine is traveling, to clean four sides of the carpet fibers, is not limited to the enclosed descriptions. Any arrangement of brush size, orientation, drive method or directional method will still constitute this same new process. For instance, if the brushes were turned diagonally and changed brush rotation direction based on direction of travel of the machine, or if a user used horizontally rotating brushes, in any number or orientation, with or without also having a vertically rotating brush also and had them change rotation direction based on direction of travel of the machine, it would still be the same process.
(32) In the case of a steam cleaner (See items 24 & 25,
(33) Some alternate designs include the following: 1. Have one or more brushes only spin one direction with a separate brush or set of brushes changing rotation direction based on whether the machine is moving forwards or backwards, in the same cleaning head or unit. 2. Brushes can be suction or air powered with air diverter or blower that can switch back and forth from one side of the brush to the other, to change the rotation of the brushes. The air diverter or blower switch would change based on the forwards or backwards motion of the machine. 3. One brush or one brush array (grouping of brushes) that changes brush rotation direction based on the forwards or backwards movement of the machine. Simultaneously the entire brush or brush array rotates horizontally and changes rotation direction based on travel path of motion forwards or backwards of the machine. For example, when the machine is traveling forward, the brush or brush array is rotating horizontally to the right and when the machine is traveling backwards the brush or brush array starts rotating to the left. Alternatively, the entire brush or brush array can rotate only one direction while the brushes still change rotation direction based on machine direction of travel. Any combination of applications mentioned, of vertically or horizontally rotating brushes or apparatuses, combination of rotation changing brushes and single direction brushes and entire brush or apparatus rotation changing based on the direction of travel of the machine, will constitute the same concept of this invention. All mentioned application arrangements in no way are stating limitations to this design. Any parameter combination would still constitute the same design as the example embodiments disclosed herein. 4. The direction changing brush, brushes or brush array, can move up or down in elevation, to change brush depth, if necessary.
(34) In the case of improving a conventional circular dry foam shampooer, the improvement may require a bit more redesign to accommodate all new parts. The existing head can have a lower frame that extends to the rear. The back rail of the frame running parallel to the belt lifter can have attachment bars (See item 14,
(35) The belt is attached by inserting the brush array, wrapping the belt around the idler arm spindle gear, and using the belt lifter (See item 12,
(36) In an effort to simplify use of the shampooer, an example embodiment can be made into a one piece unit that connects to the power plant in one motion, instead of three separate pieces that have to be separately installed. To do this, the machine can still have only one tank, but to allow it to carry more soap, the machine can be upgraded to have two onboard soap tanks (See item 18,
(37) The soap tanks can also be connected with the illustrated option of a spring loaded push in lock in connection type, like a printer ink cartridge, which would remove the need for a saddle/frame to connect the soap tanks to the shampooer head. The soap bottles have two female receptacles or male spouts. One side is the air intake (See item 9,
(38) When one tank is used up, the other tank can be turned on to continue shampooing. It can also be possible to have them both connected to a single on/off instead. The shampooer intake manifold connection, would need a lever (See item 17,
(39) With this new design, the shampooer head would essentially connect the same way by tilting the head, setting the attachment hooks onto the attachment bar, lean the head back and turn the attachment lever to lock the head on. Now, since the head and tanks are all one piece, after the user attaches the hooks on the bar and leans the head back, the intake manifold simultaneously lowers onto the blower port for connection in the same motion. This will greatly improve the ease of use of the shampooer head.
(40) In some applications, a separate blower port, different than the existing one, may be required for connection. An air flow diverter may be required to change flow direction between ports, or an automatic opening and closing airlock, to introduce air flow once shampooer head is connected. This may be necessary in an application where the bag can stay connected to its own port, while the shampooer connects and disconnects to the secondary blower port.
(41) The Cleaning Station
(42) Currently, to clean the hair off of the brushes of the shampooer and clean above the brushes, the conventional shampooer has to be disassembled with the brush removed. In an effort to further simplify the shampooer cleaning process, we have designed a cleaning station (See item 27,
(43) In addition, the cleaning station hair removal apparatus below the brushes, can have a rotating hair grinding system (See item 28,
(44) At the same time that the brushes are having the hair removed, there can be an assortment of spray nozzles (not illustrated) spraying water and soap up inside the shampooer, to clean out any debris from the brush housings and the water troughs around the brushes. It should have a rinse cycle once soap has been sprayed. There can also be a sump to pump the waste water into a removable tank, into the front tray of the shampooer head, or plumbed into the house to drain directly into the sewer. This way, the cleaning station doesn't have to be awkwardly carried to be emptied for cleaning when it is full of water.
(45) The wastewater empty tray/receptacle can drain directly into the cleaning station by manually opening a valve or an actuator operated valve to automatically drain during the cleaning cycle, so that the water is released and removed with the rest of the machine's cleaning wastewater. Also, the cleaning station can spray water into the wastewater tray/receptacle and around itself, to clean out dirt and grime during the cleaning cycle.
(46) Also, the cleaning station can have a water fill level operated by a float or sensor, so that the station can fill up with enough water for the brushes to be partially submerged and be themselves cleaned, while spitting water into the channels above, onto the upper shields and even into the waste water tray, simultaneously cleaning all parts and avoiding most need of spray nozzles.
(47) The Cleaning Cycle
(48) Once the shampooer is parked in position in the cleaning station, a sensor or actuator activates a preprogrammed cleaning cycle. This starts water and/or soap sprayers, and/or a water fill level and a hair grinder/remover, if applicable. Completion is signaled by an indicator light and or a sound signal, when the cleaning cycle is complete. When the shampooer is parked in position in the cleaning station, the shampooer does not suction to the cleaning station for the cleaning process to happen. Instead, the shampooer is suspended above the base, de-hairing apparatus and spray nozzles for the cleaning process to take place. The shampooer can stay in the cleaning station, connected or disconnected from the power plant, when not in use, using the cleaning station as a drip pan. The cleaning station can also have a sensor that detects if all of the hair is removed from the brush roll. Using this sensor, it is possible to extend or reduce the length of the cleaning cycle, as needed. Once the cleaning cycle is complete, the cleaning station can signal the power plant to cause the cleaning station to shut down.
(49) Alternatively, the cleaning station can be a wash basin area into which a user can submerge the lower brush portion of the shampooer, to clean and de-hair the brushes, once the attachment has been removed from the power plant. Once the attachment is installed into the basin, either a manually or automatically activated wash cycle can commence to clean the shampooer attachment, grind up hair, release the ground hair into the water, and sump out water into a removable waste water tank for dumping or emptying directly into the house's is sewer system. The basin can spray some water and self-clean once the shampooer head is removed. Then, once the cleaning cycle is complete, the shampooer is ready for storage.
(50) Brush Roll Housing Cleaning Brush
(51) Another example embodiment is provided herein to make the cleaning process of the shampooer and various other types of cleaning apparatuses possible. This example embodiment is the brush roll housing cleaning brush (See items 21 & 22,
(52) This brush roll housing cleaning brush as described herein can be implemented in shampooers, vacuums, and various cleaning devices. It may also have applications other than cleaning devices.
SHAMPOOER ITEM REFERENCE LEGEND
(53) Item 1Spindle Gear Item 2Idler Arm Item 3Original Long Brush Roll and Set of New Short Brush Rolls. Item 4Bevel Gear and Drive Input Shaft Item 5Transmission Item 6Brush Array Frame Rail (Entire Brush Array Unit) Item 7Belt Item 8Foam Output Port from Soap Bottle Item 9Air Intake Port to Soap Bottle Item 10Transmission/Motor Shell Item 11Attachment Dowels Item 12Belt Lifter Item 13Gap Spanning Gear Item 14Attachment Bar Item 15Mechanical Actuation Arm Item 16Intake Manifold Item 17Intake Manifold Locking Hand Lever Item 18Soap Tanks Item 19Air intake Distribution Tubes Item 20Brush Cleaning Waste Water Troughs Item 21Brush Roll Housing Cleaning Brush (Long Brush) Item 22Brush Roll Housing Cleaning Brush (Short Brushes) Item 23Drive Spindle Item 24Upright View Steam Cleaner Item 25Bottom Brush Array View Item 26Attachment Hooks Item 27Cleaning Station Item 28Hair Grabber Grinder System Item 29Sump Tube
(54) The illustrations of embodiments described herein are intended to provide a general understanding of the structure of various embodiments, and they are not intended to serve as a complete description of all the elements and features of components and systems that might make use of the structures described herein. Many other embodiments will be apparent to those of ordinary skill in the art upon reviewing the description provided herein. Other embodiments may be utilized and derived, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. The figures herein are merely representational and may not be drawn to scale. Certain proportions thereof may be exaggerated, while others may be minimized. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense.
(55) The description herein may include terms, such as up, down, upper, lower, first, second, etc. that are used only for descriptive purposes and not to be construed as limiting. The elements, materials, geometries, dimensions, and sequence of operations may all be varied for particular applications. Parts of some embodiments may be included in, or substituted for, those of other embodiments. While the foregoing examples of dimensions and ranges are considered typical, the various embodiments are not limited to such dimensions or ranges.
(56) The Abstract is provided to allow the reader to quickly ascertain the nature and gist of the technical disclosure. The Abstract is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In the foregoing Detailed Description, various features are grouped together in a single embodiment for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments have more features than are expressly recited in each claim. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separate embodiment.
(57) Although the disclosed subject matter has been described with reference to several example embodiments, it may be understood that the words that have been used are words of description and illustration, rather than words of limitation. Changes may be made within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the disclosed subject matter in all its aspects. Although the disclosed subject matter has been described with reference to particular means, materials, and embodiments, the disclosed subject matter is not intended to be limited to the particulars disclosed; rather, the subject matter extends to all functionally equivalent structures, methods, and uses such as are within the scope of the appended claims.