Semiconductor device
09595608 ยท 2017-03-14
Assignee
Inventors
Cpc classification
H10D62/124
ELECTRICITY
H10D30/662
ELECTRICITY
International classification
H01L21/04
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/739
ELECTRICITY
H01L29/08
ELECTRICITY
Abstract
An n.sup. drift region is disposed on the front surface of an n.sup.+ semiconductor substrate composed of a wide band gap semiconductor. A p-channel region is selectively disposed on the surface layer of the n.sup. drift region. A high-concentration p.sup.+ base region is disposed so as to adjoin the lower portion of the p-channel region inside the n.sup. drift region. Inside the high-concentration p.sup.+ base region, an n.sup.+ high-concentration region is selectively disposed at the n.sup.+ semiconductor substrate side. The n.sup.+ high-concentration region has a stripe-shaped planar layout extending to the direction that the high-concentration p.sup.+ base regions line up. The n.sup.+ high-concentration region adjoins a JFET region at one end portion in longitudinal direction of the stripe. Further, the n.sup.+ semiconductor substrate side of the n.sup.+ high-concentration region adjoins the part sandwiched between the high-concentration p.sup.+ base region and the n.sup.+ semiconductor substrate in the n.sup. drift region.
Claims
1. A semiconductor device, comprising: a semiconductor substrate composed of a semiconductor material with a band gap wider than silicon, wherein the semiconductor substrate has a first conductivity type or a second conductivity type; a first-conductive first semiconductor region composed of the semiconductor material having an impurity concentration lower than the semiconductor substrate, wherein the first-conductive first semiconductor region is disposed on a front surface of the semiconductor substrate; a second-conductive second semiconductor region disposed selectively on a surface layer of the first semiconductor region, wherein the surface layer is disposed at a side opposite to the semiconductor substrate; a first-conductive third semiconductor region disposed selectively inside the second semiconductor region; a first-conductive fourth semiconductor region, which is separated from the third semiconductor region, having an impurity concentration higher than the first semiconductor region, wherein the first-conductive fourth semiconductor region is selectively disposed inside the second semiconductor region and adjoins the first semiconductor region at least at a part thereof; a gate electrode disposed through a gate dielectric film on a surface stretching from one to another of parts sandwiched between the third semiconductor region and the first semiconductor region in each of a plurality of the second semiconductor regions via a surface of the first semiconductor region next to the parts; a first electrode contacting with the second semiconductor region and the third semiconductor region; and a second electrode contacting with a back surface of the semiconductor substrate.
2. The semiconductor device according to claim 1, wherein the second semiconductor region comprises a first region adjoining the gate dielectric film and a second region that has an impurity concentration higher than the first region and adjoins the first region at the semiconductor substrate side thereof, wherein the fourth semiconductor region is selectively disposed inside the second region.
3. The semiconductor device according to claim 2, wherein the second region is divided into a third region disposed at a first region side thereof and a fourth region disposed at a semiconductor substrate side thereof by the fourth semiconductor region, and wherein a part of the fourth semiconductor region of which the part is disposed at a fourth region side is selectively disposed inside the fourth region so as to adjoin the first semiconductor region.
4. The semiconductor device according to claim 3, wherein the fourth semiconductor region and the fourth region are further disposed between one part of the first semiconductor region in which the one part adjoins the gate dielectric film and another part of the first semiconductor region.
5. The semiconductor device according to claim 4, wherein the semiconductor material is silicon carbide, gallium nitride, or diamond.
6. The semiconductor device according to claim 2, wherein the second region is divided into a third region disposed at a first region side thereof and a fourth region disposed at a semiconductor substrate side thereof by the fourth semiconductor region, and wherein a part of the first semiconductor region of which the part is disposed at a fourth region side is selectively disposed inside the fourth region so as to adjoin the fourth semiconductor region.
7. The semiconductor device according to claim 6, wherein the semiconductor material is silicon carbide, gallium nitride, or diamond.
8. The semiconductor device according to claim 2, wherein the semiconductor material is silicon carbide, gallium nitride, or diamond.
9. The semiconductor device according to claim 3, wherein the semiconductor material is silicon carbide, gallium nitride, or diamond.
10. The semiconductor device according to claim 1, wherein an impurity concentration of a one part adjoining the gate dielectric film of the first semiconductor region is higher than that of an impurity concentration of another part of the first semiconductor region.
11. The semiconductor device according to claim 10, wherein the semiconductor material is silicon carbide, gallium nitride, or diamond.
12. The semiconductor device according to claim 1, wherein the semiconductor substrate has the second conductivity type, and the semiconductor device has a first-conductive region having an impurity concentration higher than the first semiconductor region, wherein the first-conductive region is disposed between the first-conductive first semiconductor region and the semiconductor substrate having the second conductivity type.
13. The semiconductor device according to claim 12, wherein the semiconductor material is silicon carbide, gallium nitride, or diamond.
14. The semiconductor device according to claim 1, wherein the semiconductor material is silicon carbide, gallium nitride, or diamond.
15. A semiconductor device, comprising: a substrate; a drift layer of a first conductivity type on the substrate; a base region of a second conductivity type in the drift layer; a source region of the first conductivity type in the base region; and a plurality of regions of the first conductivity type on the drift layer, each of the plurality of regions having an impurity concentration higher than an impurity concentration of the drift layer; wherein each of the plurality of regions is separated from another of the plurality of regions by the base region of the second conductivity type, and wherein each of the plurality of regions contacts a junction field effect transistor (JFET) region.
16. The semiconductor device of claim 15, wherein in a plan view each of the plurality of regions has a stripe shape and extends between two substantially rectangular JFET regions.
17. The semiconductor device of claim 15, wherein in a plan view each of the plurality of regions has a stripe shape and extends from a side of a JFET region having a polygonal outline.
18. The semiconductor device of claim 15, further comprising a channel region of the second conductivity type over at least a portion of the plurality of regions of the first conductivity type.
19. The semiconductor device of claim 18, wherein an impurity concentration of the base region is higher than an impurity concentration of the channel region.
20. The semiconductor device of claim 15, wherein the JFET region has the first conductivity type, and an impurity concentration of the JFET region is higher than the impurity concentration of the drift layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) Referring to attached figures in the following, preferred embodiments of the semiconductor device according to the invention will be described in detail. In the present description and the attached figures, n and p prefixed to layers and regions indicate that the majority carriers are an electron and a hole, respectively. + and appended to an n or a p indicate that the impurity concentrations are higher and lower, respectively, than layers and regions without + and . In addition, according to the description of the embodiment and the attached figures, the same reference numerals are given to identical configurations and redundant descriptions thereof will not be provided.
First Embodiment
(16) A structure of a semiconductor device according to the first embodiment will be described.
(17) In the wide band gap semiconductor device shown in
(18) The high-concentration p.sup.+ base region 4 has a function to prevent the p-channel region 3 from punch-through if a reverse bias is highly applied on the pn junction between the p-channel region 3 and the n.sup. drift region 2. In the n.sup. drift region 2, the impurity concentration of the JFET region 2a sandwiched between the high-concentration p.sup.+ base regions 4 next to each other is higher than that of the other part of the n.sup. drift region 2 in order to reduce the JFET resistance. Inside the high-concentration p.sup.+ base region 4, an n.sup.+ high-concentration region (a fourth semiconductor region) 11 is selectively disposed at the n.sup.+ semiconductor substrate 1 side thereof.
(19) The n.sup.+ high-concentration region 11 adjoins the n.sup. drift region 2 at least at a part thereof. Concretely, the n.sup.+ high-concentration region 11 has, for example, a stripe-shaped planar layout extending to the direction that the high-concentration p.sup.+ base regions 4 line up. The n.sup.+ high-concentration region 11 adjoins the JFET region 2a at one end portion of the stripe in longitudinal direction. Further, the n.sup.+ semiconductor substrate 1 side of the n.sup.+ high-concentration region 11 adjoins a part of the n.sup. drift region 2 in which the part is sandwiched between the high-concentration p.sup.+ base region 4 and the n.sup.+ semiconductor substrate 1.
(20) The n.sup.+ high-concentration region 11 may be arranged by shifting a trench-pitch so that the end portions of the stripes, which sandwich the JFET region 2a, do not confront each other in longitudinal direction of the n.sup.+ high-concentration region 11 (so that the n.sup.+ high-concentration region 11 confronts the high-concentration p.sup.+ base region 4 that corresponds to the part sandwiched between the n.sup.+ high-concentration regions 11). The reason is that in a part of the JFET region 2a in which the part is sandwiched by the n.sup.+ high-concentration regions 11, a depletion layer hardly extends from the pn junction between the high-concentration p.sup.+ base region 4 and the n.sup. drift region 2 to the n.sup. drift region 2 side. And then the JFET region 2a is hardly pinched off when reverse-biased. A p.sup.+ contact region 6, which is described later, will be omitted to illustrate in
(21) An n.sup.+ source region (a third semiconductor region) 5 and the p.sup.+ contact region 6 are selectively disposed inside the p-channel region 3. The p.sup.+ contact region 6 penetrates through the p-channel region 3 in the depth direction and reaches the high-concentration p.sup.+ base region 4. A gate electrode 8 is disposed through a gate dielectric film 7 on the surface stretching from one to the other of the parts sandwiched between the n.sup.+ source region 5 and the n.sup. drift region 2 in each of the p-channel regions 3 via the surface of the n.sup. drift region 2 next to the both parts. That is, the gate electrode 8 is disposed on the surface of the p-channel regions 3 and the n.sup. drift region 2, which are disposed between the n.sup.+ source regions 5 next to each other. The source electrode (the first electrode) 9, which contacts with the n.sup.+ source region 5 and the p.sup.+ contact region 6, is electrically insulated from the gate electrode 8 by the inter-layer dielectric film. The n.sup.+ semiconductor substrate 1 constitutes an n.sup.+ drain region. A drain electrode (a second electrode) 10 is disposed at the backside of the n.sup.+ semiconductor substrate 1.
(22) Next, a current pathway of the wide band gap semiconductor device according to the first embodiment will be described.
(23) Forming the n-channel region at the place between the n.sup.+ source region 5 and the n.sup. drift region 2 causes the reverse biased junction to disappear at the passage that passes the n-channel region. Then a current 12 flows from the drain electrode 10 to the source electrode 9. At the time, the current 12 flowing from the drain electrode 10 to the source electrode 9 flows from a part of the n.sup. drift region 2 in which the part is sandwiched between the n.sup.+ semiconductor substrate 1 and both of the high-concentration p.sup.+ base region 4 and the n.sup.+ high-concentration region 11 to the n.sup.+ high-concentration region 11, along with flowing from a part of the n.sup. drift region 2 in which the part is sandwiched between the n.sup.+ semiconductor substrate 1 and the JFET region 2a to the JFET region 2a.
(24) As described above, the current 12 flows from the whole of the n.sup. drift region 2 into the n.sup.+ high-concentration region 11, flowing into the source electrode 9 through the n.sup.+ high-concentration region 11 and the JFET region 2a. Then an invalid region, in which the current 12 hardly flows, is not formed inside the n.sup. drift region 2. Therefore, this can prevent resistance increase caused by spreading resistance in the n.sup. drift region 2. That is, this allows effective resistance to reduce in the n.sup. drift region 2. The higher the impurity concentration of the n.sup.+ high-concentration region 11 is, the more remarkably such an effect appears.
(25) If the n.sup.+ high-concentration region 11 is set to be a high impurity concentration, the breakdown voltage might decrease. Then, in order to perform the pinch-off of the n.sup.+ high-concentration region 11 easily by the depletion layer extending from the pn junction between the high-concentration p.sup.+ base region 4 and both of the n.sup.+ high-concentration region 11 and the n.sup. drift region 2 to the n.sup. drift region 2 side, it is preferable that the higher the impurity concentration of the n.sup.+ high-concentration region 11 is set, the narrower the width w1 of the n.sup.+ high-concentration region 11 in short direction of the stripe (stripe width of the n.sup.+ high-concentration region 11). On the other hand, it is possible that the higher the impurity concentration of the high-concentration p.sup.+ base region 4 is set, the narrower the width w2 of the high-concentration p.sup.+ base region 4 in short direction of the stripe. Then, it is effective that the impurity concentration of the high-concentration p.sup.+ base region 4 is set to be higher, and the width w2 of the high-concentration p.sup.+ base region 4 to be narrower.
(26) As described above, according to the first embodiment, the n.sup.+ high-concentration region is disposed so as to adjoin the n.sup. drift region at the n.sup.+ semiconductor substrate side of the inner part of the high-concentration p.sup.+ base region. Then this allows the n.sup.+ high-concentration region to be pinched off by the depletion layer extending from the pn junction between the high-concentration p.sup.+ base region and both of the n.sup.+ high-concentration region and the n.sup. drift region to the n.sup. drift region side. Thus this can prevent the breakdown voltage from lowering. Further, according to the first embodiment, the fourth semiconductor region is disposed so as to adjoin the first semiconductor region at the semiconductor substrate side of the inner part of the second semiconductor region. Then the current flowing from the drain electrode to the source electrode flows from the whole of the n.sup. drift region to the high-concentration region, passing the n.sup.+ high-concentration region to flow into the JFET region. Thus the invalid region, in which almost no current flows, is not formed. Therefore, this allows the effective resistance of the n.sup. drift region to decrease and then permits the on-state resistance to decrease.
Second Embodiment
(27) Next, a structure of a semiconductor device according to the second embodiment will be described.
(28) As described above, according to the second embodiment, it is possible to obtain a result similar to the first embodiment.
Third Embodiment
(29) Next, a structure of a semiconductor device according to the third embodiment will be described.
(30) An impurity concentration distribution of the n.sup.+ high-concentration region 31 in the semiconductor device according to the third embodiment will be described.
(31) In the third embodiment, the n.sup.+ high-concentration region 31 composed of n-type implantation regions 13a to 13e, whose impurity concentrations (donor concentrations) are different from each other, may be formed by performing a plurality of the ion implantations having different acceleration voltages. At the time, ion implantation having a high acceleration voltage, which is, namely, the ion implantation performed from the interface between the high-concentration p.sup.+ base region 4 and the n.sup.+ high-concentration region 31 to a deep region, is performed with a dosage smaller than that having a low acceleration voltage. Then, this derives to form the first n.sup.+ high-concentration region 31a composed of the n-type implantation profile 13a to 13c, which are located at shallow places from the interface between the high-concentration p.sup.+ base region 4 and the n.sup.+ high-concentration region 31, and the second n high-concentration region 31b composed of the n-type implantation profile 13d to 13e, which have impurity concentrations lower than the first n.sup.+ high-concentration region 31a.
(32) Thus, disposing the first n.sup.+ high-concentration region 31a and the second n high-concentration region 31b allows n high-concentration region 31 to be pinched off easily. Further this can prevent the breakdown voltage from decreasing.
(33) As described above, according to the third embodiment, it is possible to obtain a result similar to the first and second embodiments.
Fourth Embodiment
(34) Next, a structure of a semiconductor device according to the fourth embodiment will be described.
(35) The second point is different in that the n.sup.+ high-concentration region 41 adjoins the first high-concentration p.sup.+ base region 44a at the whole surface located at the p-channel region 3 side thereof and penetrates partially through the second high-concentration p.sup.+ base region 44b at the n.sup.+ semiconductor substrate 1 side thereof to reach the n.sup. drift region 2. Concretely, a part located at the n.sup.+ semiconductor substrate 1 side of the n.sup.+ high-concentration region 41 is disposed inside the second high-concentration p.sup.+ base region 44b and arranged in a dot shape. Then this allows the resistance to decrease to the transverse direction (the direction orthogonal to the depth direction) in the n.sup.+ high-concentration region 41. Further, when reverse-biased, this allows a part of the n.sup.+ high-concentration region 41 in which the part is sandwiched between the second high-concentration p.sup.+ base regions 44b to be pinched off, preventing the breakdown voltage from decreasing.
(36) The third point is different in that a p.sup.+ contact region 46 penetrates through the p-channel region 3, the first high-concentration p.sup.+ base region 44a, and the n.sup.+ high-concentration region 41 in the depth direction to reach the second high-concentration p.sup.+ base region 44b. Then this allows the first high-concentration p.sup.+ base region 44a to connect the second high-concentration p.sup.+ base region 44b electrically through the p.sup.+ contact region 46. In
(37) Further, likewise the third embodiment, an impurity concentration of the part, which is sandwiched between the second high-concentration p.sup.+ base regions 44b, may be lower in one part located at the n.sup.+ semiconductor substrate 1 side of the n.sup.+ high-concentration region 41 (second n high-concentration region) than in the other part located at the p-channel region 3 side of the n.sup.+ high-concentration region 41 (first n.sup.+ high-concentration region). Then this allows a trade-off relationship to be improved between the breakdown voltage and the resistance in the transverse direction of the n.sup.+ high-concentration region 41.
(38) As described above, according to the fourth embodiment, it is possible to obtain an effect similar to the first to the third embodiment.
Fifth Embodiment
(39) Next, a structure of a semiconductor device according to the fifth embodiment will be described.
(40) A reference numeral 52a shows a JFET region.
(41) As described above, according to the fifth embodiment, it is possible to obtain an effect similar to the first to fourth embodiments.
Sixth Embodiment
(42) Next, a structure of a semiconductor device according to the sixth embodiment will be described.
(43) As described above, according to the sixth embodiment, it is possible to obtain an effect similar to the first to fifth embodiments.
Seventh Embodiment
(44) Next, a structure of a semiconductor device according to the seventh embodiment will be described.
(45) A source contact (not shown), as similar to the second embodiment, has a hexagonal inside diameter narrower slightly than the second high-concentration p.sup.+ base region 74b. The periphery of the p.sup.+ contact region 76 is exposed around the p.sup.+ contact region 76 in the source contact. The n.sup.+ semiconductor substrate 1 side of an n.sup.+ high-concentration region 71 is selectively disposed so as to surround the p.sup.+ contact region 76 with the hexagonal planar figure at a part opposite to the source contact located at the inner part of the high-concentration p.sup.+ base region 74b. A reference numeral 72a shows a JFET region.
(46) As described above, according to the seventh embodiment, it is possible to obtain an effect similar to the first to the sixth embodiment.
Eighth Embodiment
(47) Next, a structure of a semiconductor device according to the eighth embodiment will be described.
(48) Concretely, the JFET region 2a is disposed between the first high-concentration p.sup.+ base regions 84a next to each other. The JFET region 2a and the n.sup.+ high-concentration region 81 may have the same impurity concentration. The n.sup.+ high-concentration region 81 adjoins the first high-concentration p.sup.+ base region 84a and the JFET region 2a. A part of the n.sup.+ high-concentration region 81 in which the part adjoins the JFET region 2a constitutes the JFET region. The JFET regions 2a in the cells next to each other are mutually connected by the n.sup.+ high-concentration region 81. The second high-concentration p.sup.+ base region 84b is selectively disposed on the surface layer of the n.sup. drift region 2 at the interface between the n.sup.+ high-concentration region 81 and the n.sup. drift region 2. Since the space w3 between the second high-concentration p.sup.+ base regions 84b is narrower than the space w4 between the first high-concentration p.sup.+ base regions 84a, the second high-concentration p.sup.+ base region 84b is also arranged at a position opposite to the JFET region 2a so as to sandwich the n.sup.+ high-concentration region 81.
(49) The part sandwiched by the second high-concentration p.sup.+ base regions 84b may be the n.sup.+ high-concentration region 81 as similar to the fourth embodiment. Further, the space w4 between the first high-concentration p.sup.+ base regions 84a (namely, a width of the JFET region in which the width is positioned in parallel to the direction that the high-concentration p.sup.+ base regions 4 line up) may be set to be narrower in order to reduce the cell pitch. In that case, even though the space w4 between the first high-concentration p.sup.+ base regions 84a is set to be narrower than the space w3 between the second high-concentration p.sup.+ base regions 84b, it is possible to obtain a similar effect by increasing the impurity concentration of the JFET region 2a and a part where the n.sup.+ high-concentration region 81 functions as the JFET region. The planar layout of the second high-concentration p.sup.+ base region 84b may be similar to the fifth to the seventh embodiment.
(50) As described above, according to the eighth embodiment, it is possible to obtain an effect similar to the first to the seventh embodiment. Further, according to the eighth embodiment, the JFET regions in the cells next to each other are mutually connected by the n.sup.+ high-concentration region. Then this allows the JFET resistance to decrease. Thus, this permits the on-state resistance to decrease. Furthermore, according to the eighth embodiment, the n.sup.+ high-concentration region 81 functions as the JFET region. Then this allows the impurity concentration of the JFET region to increase. Thus this permits the resistance of the JFET region to decrease. Moreover, the space between the second high-concentration p.sup.+ base regions is set to be narrower than the space between the first high-concentration p.sup.+ base regions. Then this allows the JFET resistance to decrease without increasing the cell pitch and also permits the n.sup. drift region to be easily pinched off at the part sandwiched by the second high-concentration p.sup.+ base regions.
(51) According to the foregoing description, the present invention is not limited to the above described embodiments and changeable variously within the scope being not deviated from the gist thereof. For example, according to each of the embodiments, there are descriptions using examples that the part sandwiched by the high-concentration p.sup.+ base regions (or the second high-concentration p.sup.+ base regions) in the n-type regions (the n.sup.+ high-concentration region and the n.sup. drift region) is arranged in a stripe-shaped or dot-shaped manner. However, if the sandwiched part of the n-type regions can be easily pinched off by the depletion layer extending from the pn junction between the high-concentration p.sup.+ base region and the n-type regions to the n.sup. drift region side, it is sufficient, and then the planar layout of the sandwiched part in the n-type regions may be another type of shape. Further, the first conductivity type is assigned to n-type, and the second conductivity type to p-type according to each of the embodiments. But, it is also true similarly that the first conductivity type is assigned to p-type, and the second conductivity type to n-type in the present invention. Furthermore, it is also possible to obtain a similar effect about a non-punch through type IGBT using a p-type conductive semiconductor substrate or a punch through type IGBT in which a relatively high-concentration n-type buffer layer or an n-type field stop layer is disposed between a semiconductor substrate and an n-type low-concentration drift layer.
INDUSTRIAL APPLICABILITY
(52) As described above, a semiconductor device according to the present invention is useful for a power semiconductor device employed in an inverter, a switching power supply, and the like.
EXPLANATIONS OF LETTERS OR NUMERALS
(53) 1: n.sup.+ semiconductor substrate 2: n.sup. drift region 2a, 22a, 52a, 72a: JFET region 3: p-channel region 4, 24, 44, 84: High-concentration p.sup.+ base region 5: n.sup.+ source region 6, 46, 56, 76: p.sup.+ contact region 7: Gate dielectric film 8: Gate electrode 9: Source electrode 9a, 29a, 59a: Source contact 10: Drain electrode 11, 21, 31, 41, 51, 61, 71, 81: n.sup.+ high-concentration region 12: Current 13a to 13e: n-type diffusion region 31a: First n.sup.+ high-concentration region 31b: Second n high-concentration region 44a, 84a: First high-concentration p.sup.+ base region 44b, 54b, 64b, 74b, 84b: Second high-concentration p.sup.+ base region