REDUCTION BEARING AND ELECTRIC MOTOR
20170063193 ยท 2017-03-02
Assignee
Inventors
Cpc classification
F16C19/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C41/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C35/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Reduction bearing having at least three concentric rings that include an inner ring with inner ring axial extension, a center ring with center ring axial extension and an outer ring with outer ring axial extension and at least two concentric rings of/with rolling elements including an inner concentric ring of/with rolling elements and an outer concentric ring of/with rolling elements. Inner ring and center ring are configured as bearing races for inner concentric ring of/with rolling elements and center ring and outer ring are configured as bearing races for the outer concentric ring of/with rolling elements. At least one reduction stage has a common reduction stage plane in which the inner ring extension, the center ring extension and the outer ring extension lie. The center ring extension is configured to transmit a wave-type reduction action between the inner ring extension and the outer ring extension.
Claims
1. A reduction bearing comprising: at least three concentric rings including an inner ring with an inner ring axial extension, a center ring with a center ring axial extension and an outer ring with an outer ring axial extension; at least two concentric rings of or with rolling elements including an inner concentric ring of or with rolling elements and an outer concentric ring of or with rolling elements, wherein the inner ring and the center ring are configured as bearing races for the inner concentric ring of or with rolling elements and the center ring and the outer ring are configured as bearing races for the outer concentric ring of or with rolling elements; and at least one reduction stage having a common reduction stage plane in which the inner ring extension, the center ring extension and the outer ring extension lie, wherein the center ring extension is configured to transmit a wave-type reduction action between the inner ring extension and the outer ring extension.
2. The reduction bearing according to claim 1, wherein the inner ring extension is disk-shaped either with or without a central axial opening, and wherein one of: the inner ring extension has an outer circumferential surface with one or more peaks and the outer ring extension has an inner circumferential surface with grooves; or the inner ring extension has an outer circumferential surface with grooves and the outer ring extension has an inner circumferential surface with one or more peaks.
3. The reduction bearing according to claim 2, wherein, in a bearing part, the inner ring comprises at least one bearing race surface and the center ring comprises at least two bearing race surfaces, wherein the inner ring extension comprises one of: at least one profiled bearing race or at least one eccentric bearing race, and wherein the center ring extension comprises at least one radial channel with one or more radially moving elements.
4. The reduction bearing according to claim 3, wherein the at least one eccentric bearing race comprises at least two eccentric bearing races.
5. The reduction bearing according to claim 2, wherein the center ring extension has structures defining radial channels containing radially moving elements configured to contact the inner circumferential surface of the outer ring extension and the outer circumferential surface of the inner ring extension, wherein the radial channels are located in at least one row arranged at least substantially parallel to the common reduction stage plane, and wherein the radially moving elements comprise at least one row of sliding or rolling elements.
6. The reduction bearing according to claim 5, wherein the structures of the center ring defining the radial channels are one of removably replaceable or of one piece with the center ring.
7. The reduction bearing according to claim 5, wherein the at least one row of sliding or rolling elements comprises needles, balls or cylinders.
8. The reduction bearing according to claim 2, wherein a number of the grooves in the one of the inner circumferential surface of the outer ring extension or in the one of the outer circumferential surface of the inner ring extension is different from a number of the radial channels of the center ring extension.
9. The reduction bearing according to claim 2, wherein a radial depth of the grooves in the inner circumferential surface of the outer ring extension is at least equal to a height in the radial direction of the peak or peaks on the outer circumferential surface of the inner ring extension, and wherein a shape of the peak or peaks on the outer circumferential surface of the inner ring extension is an inverse of a shape of the grooves on the outer ring extension.
10. The reduction bearing according to claim 2, wherein the one of the inner circumferential surface with one or more peaks and the outer circumferential surface with one or more peaks is replaceable or formed by at least two eccentric circumferential surfaces having bearing race surfaces.
11. The reduction bearing according to claim 1, further comprising a radially flexible roller bearing interposed between the outer circumferential surface of the inner ring extension and the center ring extension.
12. The reduction bearing according to claim 11, wherein the radially flexible roller bearing is an integral part of at least one of the inner ring extension and the center ring extension.
13. The reduction bearing according to claim 1, wherein the at least three concentric rings and the at least two concentric rings of or with rolling elements are arranged in a bearing plane, and wherein one of: an even number of peaks on the one of the outer circumferential surface of the inner ring extension or the inner circumferential surface of the outer ring extension, or an odd number with at least three peaks on the one of the outer circumferential surface of the inner ring extension or the inner circumferential surface of the outer ring extension.
14. The reduction bearing according to claim 1, further comprising a separating element located radially between two rolling elements.
15. The reduction bearing according to claim 1, wherein at least one of the inner ring, the center ring and the outer ring has through-holes for affixation to an external supporting structure.
16. The reduction bearing according to claim 15, wherein the reduction bearing has two outputs at different reduction stages and different reduction values.
17. The reduction bearing according to claim 1, further comprising an axial central opening with a diameter that is one of: 90% of the outer diameter of the outer ring; more than 35% of the outer diameter of the outer ring; more than 50% of the outer diameter of the outer ring; more than 60% of the outer diameter of the outer ring; or more than 70% of the outer diameter of the outer ring.
18. The reduction bearing according to claim 1, wherein the at least one reduction stage comprises at least two reduction stages configured so that at least one first reduction stage is drivingly connected to at least one second reduction stage, wherein the first and second reduction stages are at least one of: axially aligned with each other, and positioned concentrically to each other, and wherein, when axially aligned with each other, one of the inner ring, the center ring and the outer ring of the first reduction stage is connected with one of the inner ring, the center ring and the outer ring of the second reduction stage.
19. The reduction bearing according to claim 18, wherein, when positioned concentrically to each other, the second reduction stage is arranged concentrically around the first reduction stage, wherein the outer ring of the first reduction stage is of one piece with the inner ring of the second reduction stage, and wherein one of the inner ring and the central ring of the first reduction stage and one of the central ring and the outer ring of the second reduction stage are affixed or affixable to a supporting structure.
20. An electric motor with or in which the at least one reduction bearing according to claim 1 is integrated, comprising: a casing of the electric motor configured as a supporting structure for the reduction bearing; and a rotor of the electric motor is one of drivingly connected to or integral with an input ring of the at least one reduction bearing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0051] The invention is described below, without restricting the general intent of the invention, based on exemplary embodiments, wherein reference is made expressly to the drawings with regard to the disclosure of all details according to the invention that are not explained in greater detail in the text, in which like reference numerals represent similar parts throughout the several views of the drawings, and wherein:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0066] The particulars shown herein are by way of example and for purposes of illustrative discussion of the embodiments of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the present invention. In this regard, no attempt is made to show structural details of the present invention in more detail than is necessary for the fundamental understanding of the present invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the present invention may be embodied in practice.
[0067] In the drawings, the same or similar types of elements or respectively corresponding parts are provided with the same reference numbers in order to prevent the item from needing to be reintroduced.
[0068]
[0069] The three rings 10, 20, 30 have extensions 16, 26, 36, respectively, which extend axially from the rings 10, 20, 30 and lie in a common reduction stage plane 42. They constitute a reduction stage 7 consisting of a disc-shaped inner ring extension 16 which at its outer circumference is in contact with radially moving elements 40 caged inside radially oriented channels inside the center ring extension 26, as well as the outer ring extension 36, the inner circumferential surface of which contacts the radially moving elements 40. The structure of the circumferential surfaces 12 of the inner ring extension 16 and the outer ring extension 36 will be discussed in connection with
[0070]
[0071] A detailed view of the inner ring 10 is shown in
[0072]
[0073]
[0074] In
[0075] The axial center ring extension 26 comprises a cage with radial channels 24 for guiding the linear movement of the radially moving elements 40 depicted in
[0076] In
[0077]
[0078] The number of grooves 32 is different from the number of radial channels 24, 124 in the center ring extension 26 by a small number, usually by 2, especially in case of 2 peaks.
[0079]
[0080] To increase the carrying capacity of the reduction bearing with respect to keep minimal diameter of reduction bearing there can be placed more rolling elements 40 in two or more rows in a cage with radial grooves 24. See for example
[0081] To further enhance the carrying capacity of the reduction bearing, there can be skipped every second groove in the separator and herewith to enlarge thickness of wall separators 23 while the reduction ratio will be kept. Through the enlarged wall separators 23 can be guided openings 29 in the axial direction over the center ring 20. For example a screw can be screwed into a guided opening 29.
[0082] As can be seen in
[0083] Rotating the inner ring 10 will result in a collective revolving wave-type motion of the radially moving elements 40 in the separator 23. Since the number of grooves is greater by 2 than the number of radial channels 24, a rotation of the inner ring 10 as input of the inventive reduction bearing 5 will cause the radially moving elements 40 to be pushed into the respective grooves 32 of the outer ring extension 36 from off-center into the center of the grooves 32 at the passing of a peak 14, 14, thereby causing the center ring 20 and the outer ring 30 to rotate relative to each other by the amount of one groove 32 with each passing of a peak 14, 14 on the outer circumferential surface 12 of the inner ring extension 16, that is, for each half revolution of the inner ring 10.
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[0085] As can be seen in
[0086] It is furthermore advantageous, as shown in
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[0088] In a preferred embodiment shown in
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[0090]
[0091] Each of the five rings 10, 20, 30/110, 120, 130 has its own axial extensions which are in principle structured in the same way as the ones depicted in the previous figures.
[0092]
[0093] The lowermost opening with area A is magnified in
[0094] In the interior view containing the area B, a glimpse can be had inside the reduction stage plane 42 of the second reduction stage 109, showing that, whereas the radially moving elements 40 in the second reduction stage 109 are bigger than those in the first reduction stage 107 shown, for example, in the area B in
[0095] With this parallel concentric configuration, it is possible to combine two reduction stages into a reduction action having a very large reduction factor calculated as the product of the reduction factor of the first reduction stage 107 and of the reduction factor of the second reduction stage 109. Reduction factors of 10.000 and more can be thus achieved.
[0096] Since radial forces are observed by the bearing parts in the bearing plane 41 of the inventive reduction bearing 5, 105, the reduction action incorporated in the structures in the reduction stage plane 42 are largely free of radial forces, so that blocking because of radial forces is effectively eliminated.
[0097]
[0098] In the configuration shown in
[0099] The center ring 20 of the first reduction stage 207 is connected via a driving connection 212, which is built as a spline connection, to the inner ring 210 of the second reduction stage 209. The spline connection, which is shown in an expanded view in
[0100] The center ring 220 has an output connection 225. The outer ring 230 likewise has a through hole 238 for connection to a supporting structure. A rotation at the input 18 of the inner ring 10 of the first reduction stage 207 therefore leads to a very slow rotation of the output 225 in the center ring 220 of the second reduction stage 209.
[0101] The reduction stages 207, 209 may be built in a modular manner such that reduction stages may be chosen with desired reduction ratios and combined in the way shown in
[0102] As in the case of the reduction bearing 105 in the parallel configuration of
[0103] Two exemplary embodiments of electric motors 2, 2 according to the invention are shown schematically in
[0104] The electric motor 2 shown in
[0105] The alternative embodiment of an electric motor 2 shown in
[0106] In a further embodiment depicted in
[0107] Both exemplary embodiments constitute very efficient and compact designs of electric motors 2, which are of great use in robotics and other technical fields requiring compact reduced electric motor action.
[0108] All named characteristics, including those taken from the drawings alone, and individual characteristics, which are disclosed in combination with other characteristics, are considered alone and in combination as important to the invention. Embodiments according to the invention can be fulfilled through individual characteristics or a combination of several characteristics. Features which are combined with the wording in particular or especially are to be treated as preferred embodiments.
[0109] It is noted that the foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention. While the present invention has been described with reference to an exemplary embodiment, it is understood that the words which have been used herein are words of description and illustration, rather than words of limitation. Changes may be made, within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the present invention in its aspects. Although the present invention has been described herein with reference to particular means, materials and embodiments, the present invention is not intended to be limited to the particulars disclosed herein; rather, the present invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.
LIST OF REFERENCES
[0110] 2, 2, 2 electric motor [0111] 5 reduction bearing [0112] 6 central axis [0113] 7 reduction stage [0114] 10 inner ring [0115] 11 bearing race [0116] 12 circumferential surface [0117] 13 central opening [0118] 14, 14 peak [0119] 15, 15 valley [0120] 16 inner ring extension [0121] 17, 17 bearing race [0122] 18 input connection [0123] 19, 19 eccentric circumferential surface [0124] 20 center ring [0125] 21 bearing race [0126] 22 bearing race [0127] 23 separator [0128] 24 radial channels [0129] 26 center ring extension [0130] 28 output connection [0131] 29 opening [0132] 30 outer ring [0133] 31 bearing race [0134] 32 grooves [0135] 36 outer ring extension [0136] 38 through hole [0137] 40, 40 radially moving elements [0138] 41 bearing plane [0139] 42 reduction stage plane [0140] 43 separating element [0141] 50, 50 rolling elements [0142] 51, 51 rolling elements [0143] 52, 53 rolling element cage [0144] 60 radially flexible roller bearing [0145] 61, 61 rolling element [0146] 62 inner bearing race [0147] 63, 63 outer bearing race [0148] 70 motor bearings [0149] 71 rotor [0150] 72 casing [0151] 73 stator [0152] 74 rotor coils [0153] 75 spline connection [0154] 76 casing connection [0155] 105 reduction bearing [0156] 107 first reduction stage [0157] 109 second reduction stage [0158] 110 inner ring [0159] 111 bearing race [0160] 120 center ring [0161] 121 bearing race [0162] 122 bearing race [0163] 123 separator [0164] 124 additional radial channel [0165] 130 outer ring [0166] 171 rotor [0167] 172 casing [0168] 173 stator [0169] 205 reduction bearing [0170] 207 first reduction stage [0171] 209 second reduction stage [0172] 210 inner ring [0173] 211 bearing race [0174] 212 driving connection [0175] 220 center ring [0176] 221 bearing race [0177] 222 bearing race [0178] 225 output connection [0179] 230 outer ring