Hybrid vehicle
09580070 ยท 2017-02-28
Assignee
Inventors
- Kensei Hata (Susono, JP)
- Yuji Iwase (Mishima, JP)
- Yosuke Suzuki (Susono, JP)
- Koichi Kato (Nagoya, JP)
- Seitaro Nobuyasu (Susono, JP)
- Taro Moteki (Susono, JP)
Cpc classification
B60W30/20
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60W2030/206
PERFORMING OPERATIONS; TRANSPORTING
F16D2500/70458
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
F16D2500/1066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N11/0844
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/3067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10S903/93
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16D2500/5126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2300/60
PERFORMING OPERATIONS; TRANSPORTING
F02N2300/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/7044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/5124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N2200/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/445
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02N2300/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/02
PERFORMING OPERATIONS; TRANSPORTING
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
F16D2500/3069
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D48/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N2200/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/30401
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/50661
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2300/182
PERFORMING OPERATIONS; TRANSPORTING
F16D2500/7041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60W20/00
PERFORMING OPERATIONS; TRANSPORTING
B60W30/20
PERFORMING OPERATIONS; TRANSPORTING
F16D48/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/02
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60K6/445
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
F02N11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hybrid vehicle capable of selecting between a state where a clutch coupling an engine and a motor is engaged and the vehicle travels by drive power of the engine, and a state where the clutch is released and the vehicle travels with the engine stopped, wherein, if there is a request to restart the engine while the engine is rotating after control to release the clutch and stop the engine has been started, then upon the condition that the engine number of revolutions is equal to or greater than a predetermined threshold value, and in a state where the output torque of the motor is limited to a previously established torque or less, control to increase the transmission torque capacity of the clutch is implemented, whereupon the output torque of the motor is increased to a torque that cranks the engine.
Claims
1. A hybrid vehicle comprising: an engine that is a drive power source; a motor that is a drive power source; a clutch configured to connect the engine and the motor to each other by engaging, the clutch configured to disconnect the engine and the motor from each other by disengaging; and an electronic control unit configured to: (a) select a mode in which the clutch is engaged and the hybrid vehicle travels by drive power from the engine, or a mode in which the clutch is disengaged and the hybrid vehicle travels with the engine stopped, (b) execute a control to limit an output torque of the motor to a predetermined torque or less and to increase a transmission torque capacity of the clutch, (i) when there is a request to restart the engine and the engine rotates, after a control to disengage the clutch and stop the engine has been started, and (ii) when a speed of the engine is equal to or greater than a predetermined threshold value, and (c) subsequently increase the output torque of the motor to a torque that cranks the engine.
2. The hybrid vehicle according to claim 1, wherein the limited output torque of the motor includes a torque that is obtained by setting a current of the motor to zero.
3. The hybrid vehicle according to claim 1, wherein the threshold value includes a rotation speed equal to or greater than a resonant rotation speed of a power transmission system that transmits an output torque of the engine to drive wheels of the hybrid vehicle.
4. The hybrid vehicle according to claim 1, further comprising: a power split mechanism including a differential mechanism that performs a differential action by a first rotating element, a second rotating element and a third rotating element, wherein the engine is connected to the first rotating element via the clutch; the motor is connected to the second rotating element; the third rotating element is an output element; and another motor is connected to the third rotating element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, advantages, and technical and industrial significance of exemplary embodiments of the invention will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF EMBODIMENTS
(7) This invention is an apparatus which controls a hybrid vehicle provided with an engine, and a motor or a motor-generator (hereinafter, a motor and motor-generator are referred to jointly as a motor) as drive power sources. In vehicles of this kind, in addition to travel powered by the engine and travel powered by the engine and the motor, it is also possible to perform travel using only the motor, or travel in which energy is regenerated by the motor, and so on, and it is also possible to adopt a drive mode where the engine is stopped and then restarted again, during motor-powered travel. In so-called electric vehicle (EV) travel where the vehicle travels by using the motor as a drive power source, it is desirable to suppress loss of motive power due to turning over of the engine, and furthermore, it is desirable to provide a plurality of motors and to stop the engine in the event of EV travel where the vehicle is travelling by the power of any of the motors, as well as reducing the loss of motive power due to turning over of a motor which is not outputting motive power. Due to requirements of this kind, there are cases where a clutch is provided to disengage the engine from the power transmission system which transmits motive power to the drive wheels, or the motor which is cranking the engine, and this invention is applied to a control apparatus which is designed for a hybrid vehicle provided with a clutch of this type.
(8)
(9) The carrier 6 is an input element, and an input shaft 7 is coupled to the carrier 6. Furthermore, a clutch K0 is provided between the input shaft 7 and an output shaft (crankshaft) 8 of the engine 1. The clutch K0 couples the engine 1 to a power transmission system 9, such as the power split mechanism 3, or the like, or disengages the engine 1 from the power transmission system 9, and is composed by a frictional clutch of which the transmission torque capacity changes continuously from a zero state, which is a fully released state, to a fully engaged state in which there is no slippage. The frictional clutch may be either a conventionally available dry or wet clutch, and may be a single-plate or multiple-plate clutch. Moreover, the actuator which changes the engaged and disengaged state of the clutch may be a hydraulic actuator or an electromagnetic actuator, or the like. For example, in the case of a dry single-plate clutch which is used in a conventional vehicle, an engaged state is maintained by a so-called return mechanism, such as a diaphragm spring, by setting the actuator to a non-operational state. Consequently, the transmission torque capacity of the clutch K0 changes in accordance with the amount of operation of the actuator for engaging and releasing the clutch K0, and there is a correlation between these two factors. More specifically, there is a substantially proportional relationship between the hydraulic pressure, or the current value, or the stroke, of the actuator, and the transmission torque capacity, and therefore the transmission torque capacity is previously determined as a value which corresponds to the amount of operation, such as the stroke amount or the hydraulic pressure, or the actuator, and can be prepared in a map format, or the like. If the coefficient of friction changes over time, then the relationship between the transmission torque capacity and the amount of operation varies.
(10) Furthermore, the sun gear 4 is a reactive element and a first motor-generator (MG1) 10 is coupled to this sun gear 4. In short, the first motor-generator 10 is a motor having an electricity generating function, which is composed by a permanent magnet synchronous electric motor. Moreover, the ring gear 5 is an output element, and an output gear 11 which is an output member is integrated with this ring gear 5, in such a manner that drive power is output from the output gear 11 to the drive wheels 2. The mechanism for transmitting drive power from the output gear 11 to the drive wheels 2 is provided with a differential gear and a drive shaft, and is similar to that of a conventional vehicle and therefore details thereof are omitted here.
(11) The first motor-generator 10 is arranged on the same axial line as the engine 1 and the power split mechanism 3, and a second motor-generator 12 which corresponds to the other motor of this invention is arranged on an extension of this axial line. This second motor-generator 12 generates drive power for travel, and also performs regeneration of energy, and similarly to the first motor-generator 10 described above, is composed by a permanent magnet synchronous electric motor, or the like. The second motor-generator 12 and the output gear 11 are coupled via a speed reducing mechanism 13. In the example shown in
(12) The motor-generators 10 and 12 described above are connected electrically to a controller 18 which includes an accumulator apparatus and an inverter, and the like. A motor-generator electronic control unit (MG-ECU) 19 for controlling the controller 18 is provided. This MG-ECU 19 is composed principally by a microcomputer, which performs computations on the basis of input data, stored data, command signals, or the like, and is configured so as to output the results of these computations to the controller 18 as a control command signal. The motor-generators 10, 12 function as a motor or electric generator in accordance with a control signal from the controller 18, and are configured in such a manner that the torque in each case is controlled respectively.
(13) Furthermore, the engine 1 described above is composed in such a manner that the output, starting and stopping thereof are controlled electrically. For instance, in the case of a gasoline engine, the engine is configured in such a manner that the throttle opening, fuel supply amount, the halting of the supply of fuel, the implementation and stopping of ignition, the ignition timing, and the like, are controlled electrically. An engine electronic control unit (E/G-ECU) 20 for performing this control is provided. This E/G-ECU 20 is composed principally by a microcomputer, which performs computations on the basis of the input data and the command signal, and is configured to output the results of these computations to the engine 1 as a control signal, and to implement the various types of control described above.
(14) The engine 1, and the motor-generators 10, 12, the clutch K0 and the power split mechanism 3, and the like, constitute a drive power source 21, and a hybrid electronic control unit (HV-ECU) 22 for controlling the drive power source 21 is provided. The HV-ECU 22 is composed principally by a microcomputer, and is configured so as to implement the various controls described below by outputting command signals to the MG-ECU 19 and the E/G-ECU 20 described above.
(15) In the hybrid drive apparatus shown in
(16) Here, to give a brief description of the operational state of the hybrid drive apparatus in each of the travel modes,
(17) Furthermore, the line labelled normal in
(18) In the hybrid vehicle described above, the travel mode is selected and set in such a manner that the drive request is satisfied and the energy efficiency is good. Accordingly, the engaged and disengaged state of the clutch K0 is switched in accordance with change in the state of travel, such as the accelerator depression amount, or the vehicle speed, operations of the brakes, and the like, and control of stopping and restarting the engine 1, and the like, is implemented. To give one example of switching of the travel mode, for example, if the accelerator pedal is depressed by a certain amount in a so-called medium/high-speed state, then the HV mode described above is selected, the clutch K0 is engaged, the engine 1 is driven, and the vehicle travels due to the output of the engine 1, and if the accelerator pedal is returned from this state, to assume a so-called steady speed travel under light load, then the vehicle is switched to the disengaged EV mode. This switching of the travel mode is carried out principally on the basis of change in the accelerator depression amount, and therefore if the accelerator pedal has been returned, and is then immediately depressed again, then the HV mode is selected so as to satisfy the drive request. In other words, immediately after implementing control to release the clutch K0 and stop the engine 1, control is started to engage the clutch K0 and restart the engine 1. The control apparatus relating to this invention is composed in such a manner that this restart control performed immediately after the stop control of the engine 1 is implemented in accordance with the engine number of revolutions.
(19) One example of this control is shown by a flowchart in
(20) In the example shown in
(21) If an affirmative determination is made at step S4 due to the clutch K0 having been released fully, then it is determined whether or not there is a command to start the engine 1 (step S5). The engine 1 serves as a source of motive power for the whole hybrid vehicle, at the same time as being a drive power source for travel and acceleration, and therefore if there is an acceleration request because, for instance, the accelerator pedal has been depressed, or if the SOC of the accumulator apparatus (not illustrated) has declined and there is a need for recharging, then a command to start the engine 1 is issued. If a negative determination is made at step S5 because a control command signal for starting the engine 1 has not been issued, then the routine returns without any particular control being implemented. Consequently, in this case, the engine combustion stopping operation implemented by step S2 described above is continued. On the other hand, if an affirmative determination is made at step S5 because there is an engine start command, then it is determined whether or not the engine number of revolutions Ne is equal to or greater than a previously established threshold value Neth (step S6).
(22) The routine shown in
(23) If the engine number of revolutions Ne is less than the threshold value Neth and a negative determination is made at step S6, then the routine returns and the routine shown in
(24) On the other hand, if the engine number of revolutions Ne is equal to or greater than the threshold value Neth and an affirmative determination is made in step S6, then different control is implemented compared to the normal engine start control described above. Firstly, the torque of the first motor-generator 10, which is a motor for cranking the engine 1, is controlled to 0 (step S7). As described with reference to the alignment chart in
(25) In a state where the output torque of the first motor-generator 10 is limited as described above, the torque (transmission torque capacity) of the clutch K0 is increased gradually from the 0 value of the released state (step S8). This control is control for preventing or suppressing sudden charges in the torques acting on the engine 1 and the power transmission system 9, and/or shocks caused by same, and so on, and is implemented by changing the hydraulic pressure according to a previously established gradient, if the clutch K0 is a hydraulic pressure clutch.
(26) Thereupon, the output torque of the first motor-generator 10 is gradually increased in a direction which cranks the engine 1 (step S9). The control for increasing the output torque of the first motor-generator 10 may be carried out simultaneously with control for increasing the transmission torque capacity of the clutch K0, or may be started at a point where the effective torque of the clutch K0 has exceeded 0 and has started to increase. In this case, the transmission torque capacity of the clutch K0 may be estimated on the basis of the current value of the first motor-generator 10, and the output torque of the first motor-generator 10 may be controlled in such a manner that this estimated value changes according to a gradient (or rate of change) established in the design stage.
(27) By gradually increasing the transmission torque capacity of the clutch K0 and the output torque of the first motor-generator 10 as described above, the engine 1 is cranked and the number of revolutions Ne is increased gradually. It is determined whether or not the engine number of revolutions Ne which has been increased in this way is equal to or greater than the ignition number of revolutions Neig (step S10). The ignition number of revolutions Neig is the number of revolutions set in the design stage as the number of revolutions at which the engine 1 starts steady self-sustaining revolution due to ignition of fuel. Therefore, the ignition number of revolutions Neig may be a fixed value or may be the number of revolutions that is set in accordance with the capacity, number of cylinders, or temperature, etc., of the engine 1.
(28) If a negative determination is made at step S10 due to the engine number of revolutions Ne not having reached the ignition number of revolutions Neig, then the routine returns to step S8 described above, and control for increasing the transmission torque capacity of the clutch K0 and control in step S9 for increasing the output torque of the first motor-generator 10 are continued. As opposed to this, if an affirmative determination is made in step S10 due to the engine number of revolutions Ne being equal to or higher than the ignition number of revolutions Neig, then control for igniting the air mixture inside the engine 1 is implemented (step S11), and the routine then returns. At the same time as this ignition control, or after same, engagement termination control for setting the clutch K0 to a fully engaged state is implemented.
(29) Change in the engine number of revolutions Ne, and in the torque of the first motor-generator 10, when the control illustrated in
(30) When a command for starting the engine 1 is issued in this state, then as shown in
(31) After the transmission torque capacity of the clutch K0 has started to be increased gradually in this way, then as shown in
(32) Consequently, in the control apparatus relating to this invention, when the engine 1 is started, provided that the engine number of revolutions Ne is equal to or greater than the threshold value Neth, control for starting the engine is commenced immediately, without waiting for the rotation of the engine 1 to stop. Therefore, the starting response when restarting in a state where the engine 1 is rotating, for instance, when the vehicle is returned to the HV mode immediately after starting control to switch from the HV mode to the disengaged EV mode, is improved over the related art.
(33) This invention is not limited to the specific examples described above, and a clutch may be disposed between the engine and a motor which cranks the engine, and consequently, may also be provided between the sun gear 4 in the power split mechanism 3 shown in