CABLING INTERFACE FOR A PRODUCTION MACHINE IN THE PLASTICS PROCESSING INDUSTRY AND METHOD FOR RETOOLING SUCH A PRODUCTION MACHINE
20170050360 ยท 2017-02-23
Inventors
Cpc classification
B29C45/76
PERFORMING OPERATIONS; TRANSPORTING
H01R27/02
ELECTRICITY
B29C45/77
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C45/76
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A production machine in the plastics processing industry includes multiple cavities and multiple piezoelectric pressure transducers. At least one piezoelectric pressure transducer is arranged at each cavity and captures an internal tool pressure inside the cavity and returns an electrical charge signal for each internal tool pressure detected. A cabling interface conducts the electrical charge signal away from piezoelectric pressure transducer via an inner cable. Each of the inner cables can be connected electrically to the cabling interface via at least two different connection standards.
Claims
1. A cabling interface for a production machine in the plastics processing industry, which production machine includes multiple cavities and multiple piezoelectric pressure transducers, wherein at least one piezoelectric pressure transducer is arranged at each cavity, which piezoelectric pressure transducer captures an internal tool pressure inside the cavity and returns an electrical charge signal for each internal tool pressure detected and conducts the electrical charge signal away the cabling interface via an inner cable, the cabling interface comprising: a frame defining an inner side and an outer side disposed opposed to and facing away from the inner side; at least one inner socket carried on the inner side of the frame and that includes at least two connection ports electrically connected together in a parallel circuit relationship, each of the two connection ports being configured according to a different connection standard; and at least one outer socket carried on the outer side of the frame and that is paired with and electrically connected together in a parallel circuit relationship to the at least one inner socket.
2. The cabling interface according to claim 1, further comprising: a plurality of inner sockets carried on the inner face of the frame, each of the plurality of inner sockets including at least two connection ports that are electrically connected together in a parallel circuit relationship and configured according to a different electrical connection standard; and a plurality of outer sockets carried on the outer face of the frame, each of a respective one of the plurality of outer sockets being paired with and electrically connected together in a parallel circuit relationship with a respective one of the plurality of inner sockets.
3. The cabling interface according to claim 1, further comprising: at least a first indicator carried by the frame and that physically identifies both the connection standard and the paired output socket of at least one of the connection ports of at least one inner socket; and at least a second indicator carried by the frame and that physically identifies both the connection standard and the paired output socket of at least a second one of the connection ports of the at least one inner socket.
4. The cabling interface according to claim 3, wherein at least one of the indicators is configured to display when an inner cable is electrically connected to the connection port identified by the indicator.
5. The cabling interface according to claim 3, wherein at least one of the indicators is configured to display when an inner cable is not electrically connected to the connection port identified by the indicator.
6. The cabling interface according to claim 1, wherein the different connection standards are selected from the following group of connection standards: manually detachable coaxial, manually detachable pierce contact, a stripped single-wire insulation displacement contact and a crimped single-wire insulation displacement contact.
7. A method for retooling a production machine in the plastics processing industry, which production machine includes multiple cavities and multiple piezoelectric pressure transducers, wherein at least one piezoelectric pressure transducer is arranged at each cavity, which piezoelectric pressure transducer captures an internal tool pressure inside the cavity and returns an electrical charge signal for each internal tool pressure detected and conducts it away to an existing cabling interface via a respective inner cable; the method including the steps of: a) installing in the production machine a new cabling interface that is electrically connectable to the inner cables via at least two different connection standards; and b) removing the existing cabling interface from the production machine.
8. The method according to claim 7, further comprising the step of connecting the new cabling interface in the production machine to a first one of the inner cables via a first one of the at least two different connection standards.
9. The method according to claim 8, further comprising the step of connecting the new cabling interface in the production machine to a second one of the inner cables via a second one of the at least two different connection standards.
10. The method according to claim 7, further comprising the step of connecting the new cabling interface in the production machine to a new evaluation unit.
11. A production machine in the plastics processing industry, comprising: a body that defines a plurality of cavities; a plurality of piezoelectric pressure transducers, wherein at least a respective one of the plurality of piezoelectric pressure transducers is arranged at a respective one of the plurality of cavities, which respective piezoelectric pressure transducer is configured for capturing an internal tool pressure inside the respective cavity and returning a respective electrical charge signal for each internal tool pressure detected; a plurality inner cables, wherein at least a respective one of the plurality of inner cables is connected electrically to a respective one of the plurality of piezoelectric pressure transducers and configured for conducting away a respective electrical charge signal from the respective piezoelectric pressure transducer; and a cabling interface connected electrically to the plurality of inner cables via at least two different connection standards selected from the following group of connection standards.
12. The production machine according to claim 11, further comprising: a plurality of inner sockets, each of the plurality of inner sockets including at least two connection ports that are connected together electrically in a parallel circuit relationship and configured according to a different electrical connection standard; and a plurality of outer sockets, each respective one of the plurality of outer sockets being paired with and electrically connected in a parallel circuit relationship with a respective one of the plurality of inner sockets.
13. The production machine according to any one of claims 11 to 12, further comprising: at least a first indicator that physically identifies both the connection standard and the paired output socket of at least one of the connection ports of at least one inner socket; and at least a second indicator that physically identifies both the connection standard and the paired output socket of at least a second one of the connection ports of the at least one inner socket.
14. The production machine according to claim 13, wherein at least one of the indicators is configured to display when an inner cable is electrically connected to the connection port identified by the indicator.
15. The production machine according to claim 13, wherein at least one of the indicators is configured to display when an inner cable is not electrically connected to the connection port identified by the indicator.
16. The production machine according to claim 1, wherein the different connection standards are selected from the following group of connection standards: manually detachable coaxial, manually detachable pierce contact, stripped single-wire insulation displacement contact and crimped single-wire insulation displacement contact.
17. A method for maintaining a production machine in the plastics processing industry having a cabling interface according to claim 1, the method including the steps of: c) removing from the production machine an existing piezoelectric pressure transducer configured with a first electrical connection standard; and d) installing in the production machine a new piezoelectric pressure transducer configured with a second electrical connection standard that is different than the first electrical connection standards.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In the following section, the invention will be explained in greater detail using the drawing figures in which:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS OF THE INVENTION
[0028]
[0029] Production machine 1 of the plastics processing industry according to
[0030] With the knowledge presented in the present invention, the multi-cavity injection mold may be constructed with more than the three cavities represented in
[0031] According to
[0032] A respective one of the plurality of inner sockets 15, 15, 15 is arranged on a tool inner side of the cabling interface 10. However, as explained more fully below, in accordance with the present invention, each of the inner sockets 15, 15, 15 depicted schematically in
[0033] A respective one of the plurality inner cables 14, 14, 14 is adapted to a respective one of the available different connection standards, each respective different connection standard described more fully below being designated by A or B or C or D. However, while each of the inner sockets 15, 15, 15 of the cabling interface 10 is assigned to a respective one of the plurality inner cables 14, 14, 14, instead of each of the inner sockets 15, 15, 15 being fixed with a single connection port according to only one of the possible available different electrical connection standards A, B, C, D, etc,, in accordance with the present invention, each of the inner sockets 15, 15, 15 is provided with and includes at least two different connection ports, and each of these two connection ports is configured with a different one of the available electrical connection standards A, B, C, D, etc.
[0034] A first connection standard A relates to a manually detachable electrical connection of a coaxial cable 14 to a mating coaxial port of a paired inner socket 15 in the cabling interface 10. The coaxial cable and the coaxial port of the inner socket shield the electrical charge signal electromagnetically. In order to create an electrical connection, the coaxial cable is plugged into the coaxial port of the inner socket and engaged in place. Correct engagement is confirmed audibly. The electrical connection between the coaxial cable and the coaxial port of the inner socket is reversibly detachable, In
[0035] A second connection standard B relates to a manually detachable electrical connection of a pierce contact cable plug with a mating connection port in the inner socket 15 of the cabling interface 10. The electrical charge signal is carried in a single-wire cable which is not shielded electromagnetically. The single-wire cable includes a sheath with electrical insulation. In order to be able to route the single-wire cable inside the tool easily, the single-wire cable is cut to size on site and introduced into the pierce contact cable plug with an end thereof that has not been stripped. The pierce contact cable plug has a housing and pierce contacts, When the pierce contacts are actuated, the electrical insulation on the introduced cable end is pierced, and the cable end is connected mechanically and electrically to the housing of the plug. Actuation of the pierce contacts and/or the mechanical engagement of said pierce contacts are/is confirmed audibly. The electrical connection between the respective pierce contact cable plug and the respective connection port in the inner socket 15 of the cabling interface 10 is reversibly detachable, In
[0036] A third connection standard C relates to an electrical connection between a single-wire cable and an insulation displacement contact (IDC) socket in the cabling interface 10. The electrical charge signal is carried in a cable that encases a single electrically conducting wire cable within a sheath of insulation. This single-wire cable is not shielded electromagnetically. For easy insertion in the tool, the single-wire cable is cut to size on site and introduced into the IDC socket with an end thereof that has not been stripped. An installation aid in the form of a specially shaped cutting blade is temporarily inserted and into the DC socket and removes a section of the insulation to expose the wire. The installation aid is removed from the DC socket, and an electrical connection is created when the cable end that has been introduced is clamped within the IDC socket. This type of electrical connection can be reversibly detached only a few times. In
[0037] A fourth connection standard D relates to a detachable electrical connection between an insulation displacement contact plug and a connection port of a socket in the cabling interface 10. The electrical charge signal is carried in a cable that encases a single electrically conducting wire cable within a sheath of insulation. This single-wire cable is not shielded electromagnetically. In order to be able to route the single-wire cable inside the tool easily, the single-wire cable is cut to size on site and introduced into the IDC cable plug with a cable end thereof that has not been stripped. The IDC cable plug includes a housing with a crimping clamp. Upon actuation, the crimping clamp cuts through the electrical insulation of the inserted single-wire cable end and strips away the insulation from the cable wire, and the cable wire is also slightly nicked and connected mechanically and electrically with the housing. Actuation of the crimping clamp is confirmed audibly. The electrical connection between the insulation displacement contact cable plug and the corresponding port of the socket of the cabling interface 10 is reversibly detachable, In
[0038] The cabling interface 10 is configured for multiple electrical connections, and each respective electrical connection is schematically designated by one of the Roman numerals I through VIII. Each of the respective electrical connections I-VIII is intended to be made with a respective one of the corresponding multiple inner cables 14-14. Accordingly, a respective one of the multiple inner cables 14-14 forms a respective electrical connection I-VIII with a respective one of the connection ports 15-15 of the inner sockets of the cabling interface 10. In
[0039] In the embodiments according to
[0040] In the embodiments of
[0041] In the embodiments according to
[0042] In the embodiments of
[0043] In the embodiments of
[0044] In the embodiments of
[0045] Thus, the cabling interface 10 in accordance with the present invention has a greater number of connection ports 15-15 amongst the inner sockets than the number of electrical connections I-VIII for which the cabling interface 10 is designed. In the embodiments of
[0046] The cabling interface 10 desirably includes a number of indicators 18-18. Each of the indicators 18-18 is carried by the frame and arranged on the tool inner side of cabling interface 10. Each indicator 18-18 has a designator. One indicator 18-18 is assigned to each connection port 15-15 of each inner socket, and the electrical connection I-VIII of a connection port 15-15 of an inner socket is identified by the designator of the indicator 18-18 assigned to the connection port of the inner socket. The connection standard A, B, C, D of the connection ports 15-15 of an inner socket is also identified by the designator of the indicator 18-18 assigned to the connection ports 15-15. In this way, the electrical connection I-VIII and the connection standard A, B, C, D of the connection ports 15-15 are indicated unambiguously by means of the indicators 18-18. The designator may be a label, a lamp or the like. In
[0047] For example, in the embodiment of
[0048] Maintenance of production machine 1 is made easier by the cabling interface 10 according to the invention because a defective piezoelectric pressure transducer 13, 13, 13 may be replaced with an available piezoelectric pressure transducer 13, 13, 13 whose inner cable 14-14 has a different connection standard A, B, C, D than that of the inner cable 14-14 of the defective piezoelectric pressure transducer 13, 13, 13 which is to be replaced. In a step a), the existing piezoelectric pressure transducer 13, 13, 13 that is adapted to a first connection standard is removed from the production machine 1. In a subsequent step b), a new piezoelectric pressure transducer 13, 13, 13 that is adapted to a connection standard different from the first connection standard is installed in production machine 1. The new piezoelectric pressure transducer might be chosen because it is available at an advantageous cost or because it provides some other desirable functional advantage over the pre-existing piezoelectric pressure transducer that has been removed. Moreover, the new transducer replaces the pre-existing piezoelectric pressure transducer 13, 13, 13 even though the inner cable 14-14 thereof has one of the different connection standards A, B, C, D of cabling interface 10. In particular, in the replacement step b), the electrical connection I-VIII is made between the inner cable 14-14 of the new piezoelectric pressure transducer 13, 13, 13 and one of at least two connection ports 15-15, which connection ports 15-15 have different connection standards A, B, C, D for electrical connections I-VIII. Electrical connection I-VIII of the inner cable 14-14 is made with whichever one of the connection ports 15-15 has the same connection standard A, B, C, D as the inner cable 14-14.
[0049] As schematically shown in
[0050] As shown in
[0051] The cabling interface 10 is equipped with electrical conductors which connect the electrical conductors of the connection ports 15-15 electrically with the electrical conductors of the outer socket 16. As noted above, the electrical conductors of the connection ports 15-15 that have different connection standards A, B, C, D for an electrical connection I-VIII are connected in a parallel circuit relationship. These parallel connected electrical conductors of the connection ports 15-15 of each of the inner sockets are connected electrically to an electrical conductor for the respective electrical connection I-VIII of the respective outer socket 16. For example, in the embodiment of
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[0053] With the knowledge disclosed by the present invention, a person skilled in the art is also able to use the cabling device in production machines outside of the plastics processing industry.
LIST OF REFERENCE SIGNS
[0054] a)-e) Method steps
[0055] A, B, C, D Connection standard
[0056] I-VIII Electrical connection
[0057] 1 Production machine
[0058] 0 Existing cabling interface
[0059] 10 Cabling interface
[0060] 11, 11, 11 Cavity
[0061] 12, 12, 12 Runner
[0062] 13, 13, 13 Piezoelectric pressure transducer
[0063] 14-14 Inner cable