ASSEMBLY COMPRISING A FIRST AND A SECOND MEMBER AND A CONNECTOR, AND A METHOD OF ASSEMBLING SUCH AN ASSEMBLY
20230069473 · 2023-03-02
Assignee
Inventors
Cpc classification
F03D13/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02B2017/0043
FIXED CONSTRUCTIONS
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/727
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An assembly includes first and second tubular members of a wind turbine support structure. The second member has a fork-shaped cross section with a main body between two substantially parallel walls that each comprise at least one through hole, the first member is between the two walls of the second member, and the through holes of the first and second member define a channel. A connector insertable in the channel is consecutively radially expandable. An actuator is configured to move the connector in an axial direction in said channel. The connector, when expanded, pushes the first member in a radial direction relative to said channel against the second member to define a clamping contact and thereby a pre-tensioned connection in said radial direction between a face of the first member and a face of the main body of the second member. A method of assembling the assembly.
Claims
1-29. (canceled)
30. An assembly, comprising: a first member and a second member that are tubular members of a wind turbine support structure, wherein; the second member has a fork-shaped cross section with a main body arranged between two substantially parallel walls that each comprise at least one through hole; and the first member is arranged between the two walls of the second member, having the through hole; wherein a through hole of the first member and the through holes of the second member define a channel; a connector that is axially insertable in said channel to an end position and consecutively expandable radially relative to said channel, to connect the first member and the second member relative to each other; and an actuator configured to move said connector in an axial direction in said channel; wherein the connector, in an expanded state thereof, pushes the first member in a radial direction relative to said channel against a face of the main body of the second member to define a clamping contact and thereby a pre-tensioned connection in said radial direction relative to said channel between a face of the first member and the face of the main body of the second member.
31. The assembly according to claim 30, wherein the actuator is configured to consecutively: insert said connector into said channel from a first side; move said connector in the axial direction in said channel to the end position; and actuate the connector from the same first side to expand the connector radially relative to said channel and thereby connect the first member and the second member relative to each other.
32. The assembly according to claim 30, further comprising a stop configured to set the end position of the connector relative to said channel.
33. The assembly according to claim 30, wherein at least one of: the connector, in the expanded state thereof, pushes against faces of the through holes of the second member that are directed away from the main body thereof to define the pre-tensioned connection between the first member and the second member; and in the expanded state of the connector, wherein the connection between the first member and the second member is pre-tensioned, the through hole of the first member is arranged at an offset relative to the through holes in the second member.
34. The assembly according to claim 30, wherein the connector comprises: a compacted state, wherein the connector has a size that is freely insertable into and out of the channel; and a connecting state, wherein the connector is expanded in the channel to connect the first member and the second member relative to each other.
35. The assembly according to claim 30, wherein the connector comprises: at least one expansion block; and at least one wedge having an inclined surface facing the at least one expansion block; wherein the actuator is configured to displace the wedge relative to the expansion block.
36. The assembly according to claim 32, wherein the connector comprises: at least one expansion block; and at least one wedge having an inclined surface facing the at least one expansion block; wherein the actuator is configured to displace the wedge relative to the expansion block; and wherein the stop is arranged on the at least one expansion block.
37. The assembly according to claim 30, comprising one or more than one further connector, wherein the actuator is arranged between the connector and the one or more than one further connector, wherein each of the connector and the one or more than one further connector is inserted into its own channel.
38. The assembly according to claim 30, wherein the actuator comprises one or more than one hydraulic cylinder.
39. The assembly according to claim 35, wherein the expansion block has a surface of which at least a portion is a contact surface with the wedge having an orientation corresponding with the inclined surface of said wedge.
40. The assembly according to claim 30, wherein the first member and the second member are overlapping tubular members and the through holes are radially aligned relative to the tubular members to define the channel that is radially extending.
41. The assembly according to claim 30, wherein at least one of: said channel has an elongate cross section extending in a longitudinal direction of at least one of said first member and said second member; multiple channels and connectors are arranged along a circumference of the first member and the second member; and the second member comprises an assembly of the main body and the two substantially parallel walls.
42. A method of assembling a first member and a second member that are tubular members of a wind turbine support structure and each comprise at least one through hole, wherein the second member has a fork-shaped cross section with a main body arranged between two substantially parallel walls that each comprise at least one through hole, said method comprising the steps of: arranging the first member between the two walls of the second member; positioning the through holes of the first member and the second member to define a channel; inserting a connector into the channel to an end position; and expanding said connector radially relative to said channel, to thereby connect the first member and the second member relative to each other, wherein the step of moving said connector in an axial direction in said channel by an actuator after the step of inserting the connector into the channel and prior to the step of expanding said connector radially relative to said channel; and wherein the step of expanding said connector radially relative to said channel, to thereby connect the first member and the second member relative to each other, comprising the expanded connector pushing the first member in a radial direction relative to said channel against a face of the main body of the second member to define a clamping contact and thereby a pre-tensioned connection in a radial direction relative to said channel between a face of the first member and the face of the main body of the second member.
43. The method according to claim 42, wherein the step of inserting the connector into the channel to the end position comprises the steps of: the actuator inserting said connector into said channel from a first side; and the actuator moving said connector in the axial direction in said channel to the end position from said same first side.
44. The method according to claim 42, further comprising the step of: setting the end position of the connector relative to said channel by a stop.
45. The assembly according to claim 32, wherein the stop at least one of: comprises an abutment that is configured to abut against one of the first member and the second member; and is defined by a maximum elongation or displacement of the actuator
46. The assembly according to claim 37, wherein the actuator is at least one of: configured to simultaneously move said connector and at least one or more than one further connector in an axial direction of their associated channels; and arranged in a clamping device.
47. The assembly according to claim 38, wherein the actuator comprises more than one hydraulic cylinder connected to a common pressure supply that is configured to move said hydraulic cylinders simultaneously.
48. The method according to claim 43, wherein the step of consecutively expanding said connector radially relative to said channel preferably comprises the actuator actuating the connector from the same first side, thereby expanding the connector radially relative to said channel and connecting the first member and the second member relative to each other.
49. The method according to claim 44, wherein: the step of moving said connector in the axial direction in said channel by the actuator is performed until the connector reaches its end position as defined by the stop; and the step of consecutively expanding said connector radially relative to said channel is performed upon further actuation of the actuator once the connecter has reached its end position.
Description
[0068]
[0069]
[0070]
[0071]
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[0073]
[0074]
[0075]
[0076]
[0077] An example of an offshore construction comprising multiple connections C where an assembly according to the invention may be applied is shown in
[0078] The connections C may be applied between separate members 8 of the monopile 3, between the monopile 3 and the transition piece 4, between the transition piece 4 and the turbine tower 1, between members 9 of the turbine tower 1, and between a rotor blade 6 and a hub of a rotor, or even between different parts of a rotor blade 6. The construction proposed by the present invention does not require a human worker to enter a space inside a tubular member anymore, allowing the assembly to be applied for connecting (tubular) members of a relatively limited size, such as in jacket constructions. The connections C may serve to connect a jacket to a foundation, e.g. pre-piled foundation piles, drilled foundation piles or suction buckets. It may also be used to provide a jacket to jacket connection.
[0079] During use, a wind turbine 5 will be oriented such that the rotor blades 6 are optimally driven by the available wind power. The rotor blades 6 drive a (not shown) generator in the nacelle 7, wherein the generator generates electricity. The wind turbine 5 causes alternating loads on any connection C in the construction, and dependent on the wind direction, specific parts of the connection C have to absorb most of the loads.
[0080] The assembly according to the invention comprises the first member 10 and a second member 11, wherein the second member 11 has a fork-shaped cross section 15 with a main body 16 arranged between two substantially parallel walls 17 that each comprise at least one through hole 12, 13, 14. The first member 10 is arranged between the two walls 17 of the second member 11, having the through hole 13, 14. Said through hole 12 of the first member 10 and the through holes 13, 14 of the second member 11 define a channel 18.
[0081] The assembly further comprises a connector 19 that is axially insertable in said channel 18 to an end position (
[0082] An actuator 20 is configured to move said connector 19 in an axial direction in said channel 18. The connector 19, in an expanded state thereof (
[0083] The assembly according to the present invention comprises a first member 10 and a second member 11, each comprising at least one through hole 12-14. The through holes 12-14 may be directly arranged in the first member 10 and the second member 11, and consequently prior art flanges are redundant. This has several advantages, one of them being a saving of material and less weight outside the line of travel of forces through the assembly.
[0084] By using an actuator 20 that is configured to move the connector 19 in an axial direction relative to the channel 18, there is no need for a human worker to enter inside one of the respective first or second members 10, 11. The actuator 20, by virtue of replacing a human worker, allows for an increased level of automation and therefore a reduction in construction time. By automated insertion and expanding of the actuator 20, a controlled and repeatable force may be applied. Moreover, automated actuation also allows multiple connectors 19 to be expanded simultaneously, thereby further reducing construction time and moreover allowing for a uniform application of a clamping contact that causes the pre-tensioned connection between the first member 10 and the second member 11.
[0085] An even more important advantage is the increase in versatility. After all, the actuator 20 allows the connector 19 to be arranged in an assembly of first and second members 10, 11 that are too small for a human worker to fit in. Such an assembly may be present in jacket construction, wherein tubular members may have diameters as small as 1 to 3 meter, and may be impossible to access, either because of their limited size, or e.g. for safety reasons or because they are submerged. Especially under water, human workers would have to carry diving equipment, requiring additional space that is not present in tubular members with such small diameters.
[0086] A taper angle at the top of first member 10 allows for a certain amount of ovality in either member 10 or 11 to be forced back into a round shape under the force of gravity by pushing first member 10 into second member 11. Although not shown, a similar taper shape may be present at the ends of one or both of the walls 17 of the fork-shaped cross section 15 of the second member 11.
[0087] The assembly shown in the Figures further comprises a stop 21 configured to set the end position of the connector 19 relative to said channel 18. The stop 21 may comprise an abutment 22 that is configured to abut against one of the first member 10 and the second member 11. Alternatively, the stop 21 may be defined by a maximum elongation or displacement of the actuator 20.
[0088] In
[0089] The connector 19 comprises at least one expansion block 24 and at least one wedge 25, wherein the actuator 20 is configured to displace the wedge 25 relative to the expansion block 24. The wedge 25 has an inclined surface 26 facing the at least one expansion block 24.
[0090] If the stop 21 is arranged on the at least one expansion block 24, it may prevent the expansion block to be inserted fully inside the channel 18. The stop 21, which may be embodied as abutment 22, may thus define an end position of the connector 19 relative to said channel 18 (
[0091] Successive steps of assembling the assembly according to the invention are now further elucidated on the basis of
[0092]
[0093] The clamping contact and resulting pre-tensioned connection between the first member 10 and the second member 11 is now further explained by
[0094] The connector 19, in the expanded state thereof, pushes against faces 29 of the through holes 13, 14 of the second member 11 that are directed away from the main body 16 thereof to define the pre-tensioned connection between the first member 10 and the second member 11. In the expanded state of the connector 19, wherein the connection between the first member 10 and the second member 11 is pre-tensioned, the through hole 12 of the first member 10 is arranged at an offset 0 or offsets 0, relative to the through holes 13, 14 in the second member 11.
[0095] The assembly may comprise one or more than one further connector 19, wherein the actuator 20 is arranged between the connector 19 and the one or more than one further connector 19, wherein each of the connector 19 and the one or more than one further connector 19 is inserted into its own channel 18. The preferred embodiment shown in the Figures comprises a total of twelve connectors 19, of which five are shown in full and two are shown intersected. Multiple channels 18 and associated connectors 19 are arranged along a circumference of the first 10 and the second member 11.
[0096] The actuator 20 is preferably configured to simultaneously move said connector 19 and at least one or more than one further connector 19 in an axial direction of their associated channels 18. Automated actuation using actuator 20 also allows multiple connectors 29 to be expanded simultaneously, thereby further reducing construction time and moreover allowing for a uniform application of a clamping contact that causes the pre-tensioned connection between the first member 10 and the second member 11.
[0097] The actuator 20 may be arranged in a clamping device 23. The actuator 20 may comprise one or more than one hydraulic cylinder 31. The shown embodiment comprises twelve hydraulic cylinders 31, i.e. one for each connector 19. A common pressure supply 32 may be configured to move said hydraulic cylinders 31 simultaneously.
[0098] The expansion block 24 has a surface 33 of which at least a portion is a contact surface with the wedge 25 having an orientation corresponding with the inclined surface 26 of said wedge 25. When the orientation of the contact surface of the clamping block 24 and the inclined surface 26 of the wedge 25 are substantially equal, a reliable mating interface is obtained. The inclined surface 26 of said wedge 25 may comprises an inclination with an angle of less than 15° relative to a displacement direction of said wedge 25. By providing an inclination with a relatively flat angle, an axial clamping force F.sub.c results after decomposition thereof in only a very limited radial force component. The relatively small value of the radial force component is typically less than the friction at the contact surface between wedge 25 and clamping block 24, resulting in a self-locking contact between the wedge 25 and the clamping block 24 in the connecting state. As a result, the wedge 25 remains in place even if the actuator 20 for originally displacing the wedge 25 would be loosened or even removed. In this way, a reliable and fail-safe assembly is provided.
[0099] In the shown embodiments the first member 10 and the second member 11 are overlapping tubular members and the through holes 12, 13, 14 are radially aligned relative to the tubular members to define the channel 18 that is radially extending. Said channel 18 may have an elongate cross section extending in a longitudinal direction of at least one of said first member 10 and said second member 11. The first member 10 and the second member 11 may have longitudinal axes that are at least parallel, and that preferably coincide.
[0100] A symmetrical force transmission may be obtained if, according to the shown preferred embodiment, the second member 11 has a fork-shaped cross section 15 with a main body 16 and two substantially parallel walls 17 that each comprises at least one through hole. In this embodiment, the first member 18 is arranged between the two walls 17 of the second member 11, having the through holes 13, 14, and said through hole 12 of the first member 10 and the through holes 13, 14 of the second member 11 are positioned to define the channel 18. The arrows in
[0101] In order to elucidate the forces in the assembly, the axial clamping force F.sub.c is interpreted as a value 100%, directed in the axial direction of the assembly, i.e. in the axial direction of the first member 10 and the second member 11. The distributed clamping forces F.sub.cd in each wall 17 of the fork-shaped cross section 15 of the second member 11 will have a value F.sub.cd=100/2=50%.
[0102] When the actuator 20 moves the wedge 25 of a single connector 19 in an axial direction of the channel 18, i.e. in the radial direction of the assembly of the first member 10 and the second member 11, a required actuation force F.sub.a of tens to several hundreds of tons is needed. This force that is in the axial direction of the channel 23 will be used to overcome the friction force in interfaces 29 and 26 and to generate a clamping force F.sub.c-. The friction forces are typically between 5-20% of their load perpendicular to the friction plane (friction coefficient of 0.05-0.2). With an assumed friction coefficient of 10% at both surfaces 29 and 26, the horizontal actuating force required to overcome this friction force is 20% of the preload F.sub.cd Additionally the inclined plane will result in a force amplification of the load F.sub.app that is applied in the axial direction of the channel. This causes the clamping force F.sub.c-. For a single wedge (unlike the system in application . . . where double wedges are used) this results in a roughly double as high preload (F.sub.c) than was applied in axial direction of the channel. If the axial force applied on wedge 25 would be 100 tons than the preload F.sub.c (with a typical inclination between wedges 24 and 25 of 11 degrees) would be 250 tons. This 100 ton horizontal force needs to overcome the friction on the interfaces 29 and 26 (0.1*2*200)=40 tons and the remaining force would be used to generate the preload through the inclined plane. In the configuration described above, the force levering ratio is 2.5 (250 F.sub.c versus 100 applied F.sub.app) for a single wedge. This ratio can increase further with smaller wedge angles and lower friction coefficients.
[0103] In order to generate the 100 ton horizontal load (F.sub.app) in the direction of the channel 18 an equal reaction force needs to be applied on a wall 17. If the connectors 19 are applied from the inside of the first and second members 10, 11 as shown in
[0104] The channel 18 preferably has an elongate cross section extending in a longitudinal direction of at least one of said first 10 and said second member 11. Relative to channels having a circular shape, such an elongate cross sectional shape provides a relatively large amount of material between successive channels 18 if multiple channels 18 and connectors 19 are arranged along a circumference of the first 10 and the second member 11.
[0105] Although shown as an integral part in
[0106]
[0107] In the alternative and more preferred embodiment shown in
[0108] Although they show preferred embodiments of the invention, the above described embodiments are intended only to illustrate the invention and not to limit in any way the scope of the invention.
[0109] Although the Figures show embodiments wherein the clamping device 23 is arranged inside the second member 11, the skilled person will understand that an axial insertion of the connector 19 into an associated channel 18 may also be performed by a clamping device 23 that is arranged outside the first and/or second members 10, 11. A clamping device 23 arranged outside the first and/or second members 10, 11 provides the additional advantage that it may easily be removed afterwards, and possibly re-used for arranging connectors 19 of further assemblies.
[0110] It is remarked that in the description of the shown embodiments, the lower member is denoted as the first member 10, and that the upper member is denoted as the second member 11. The skilled person will understand that the lower member could be interpreted as a second member 11 and the upper member could be interpreted as a first member 10 within the scope of the invention.
[0111] It should be understood that where features mentioned in the appended claims are followed by reference signs, such signs are included solely for the purpose of enhancing the intelligibility of the claims and are in no way limiting on the scope of the claims. The scope of the invention is defined solely by the following claims.