Medical device, apparatus, and surgical method
09566099 · 2017-02-14
Assignee
Inventors
Cpc classification
A61C8/0033
HUMAN NECESSITIES
A61C8/0012
HUMAN NECESSITIES
A61B17/7001
HUMAN NECESSITIES
A61B17/8811
HUMAN NECESSITIES
A61F2002/285
HUMAN NECESSITIES
A61B17/68
HUMAN NECESSITIES
A61B17/7032
HUMAN NECESSITIES
A61B17/686
HUMAN NECESSITIES
A61B2017/8655
HUMAN NECESSITIES
A61B17/8894
HUMAN NECESSITIES
A61F2/2846
HUMAN NECESSITIES
A61C19/063
HUMAN NECESSITIES
A61B17/8822
HUMAN NECESSITIES
A61B17/863
HUMAN NECESSITIES
International classification
A61B17/70
HUMAN NECESSITIES
A61B17/68
HUMAN NECESSITIES
A61B17/88
HUMAN NECESSITIES
A61B17/86
HUMAN NECESSITIES
Abstract
A pedicle anchor device is equipped for being used like a pedicle screw, i.e. for being implanted in the vertebra from dorsal direction (but generally at an angle to the sagittal plane, slightly inward towards the sagittal plane) through the pedicle so that a distal portion of the device protrudes into the vertebral body. The pedicle anchor device includes a pedicle anchor device body with a head portion, a shaft portion and a longitudinal bore that extends from a proximal end of the pedicle anchor device body and has a hole or a plurality of holes from the longitudinal bore outward, for example radially outward.
Claims
1. An anchor device for being implanted in a human or animal hard tissue, the anchor device comprising: a device body with a proximal head portion, and with a distal shaft portion extending from the head portion to a distal end of the device, the shaft portion being capable of being anchored in the hard tissue, the device body further comprising a longitudinal bore extending distally from a proximal end and at least two holes from the longitudinal bore outward, the anchor device further comprising a liquefiable element that is insertable or inserted in the longitudinal bore and at least partly liquefiable by the impact of energy impinging from the proximal side so that liquefied material flows through the at least two holes and out of the longitudinal bore into structures of the hard tissue and/or hard tissue replacement material, wherein the shaft portion is not threaded and has a non-circular cross section, wherein at least a portion of the shaft portion is flat defining two flat sides, wherein the shaft portion is helically twisted with a twist of between 10 and 270 over an entire length of the shaft portion, and wherein one of the holes is arranged in each flat side.
2. The anchor device according to claim 1, wherein the twist of the shaft portion corresponds to between 80 and 120.
3. The anchor device according to claim 1, wherein the head portion comprises an inner thread.
4. The anchor device according to claim 1, wherein the longitudinal bore is a through bore extending from the proximal end of the device body to a distal end thereof, the anchor device further comprising an insert element insertable from the proximal end by a movement into the distal direction until the insert element is stopped by a stop structure, the insert element after insertion forming a distal end face against which the liquefiable element may be pressed while energy impinges.
5. The anchor device according to claim 1, wherein the device body forms a distal end face of the bore against which the liquefiable element may be pressed while energy impinges.
6. The anchor device according claim 1 and comprising an additional axially extending distal hole from the longitudinal bore to the distal end, the distal hole having a diameter smaller than a diameter of the longitudinal bore.
7. The anchor device according to claim 1, wherein a distal end face is angularly structured to direct different portions of the liquefiable material to different ones of the holes.
8. The anchor device according to claim 1 being an anchor for the treatment of fractures.
9. The anchor device according to claim 1, wherein the anchor body is made of Titanium.
10. The anchor device according to claim 1, wherein the liquefiable element comprises a thermoplastic polymer.
11. The anchor device according to claim 10, wherein the thermoplastic polymer is not resorbable.
12. The anchor device according to claim 10, wherein the thermoplastic polymer is resorbable.
13. The anchor device according to claim 1, wherein the head portion is flattened, whereby the head portion comprises two prongs opposed to each other.
14. The anchor device according to claim 13, wherein the prongs comprise an inner thread.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, ways to carry out the invention and embodiments are described referring to drawings. The drawings mostly are schematical. In the drawings, same reference numerals refer to same or analogouos elements. The drawings show:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(16) The device shown in
(17) In the depicted configuration, the distal end portion (meaning that it forms the distal end of the longitudinal bore) is also at the distal end of the pedicle anchor device body; in other embodiments, the device body may comprise a portion distally of the The distal end portion may optionally form a directing structure as illustrated in more detail further below. The wall portion of the sheath element has at least one hole, namely four holes 14 equally distributed around the circumference of the sheath element in the depicted embodiment.
(18) The pedicle anchor device further comprises a liquefiable element 21, for example a polymer pin 21 that is adapted to the sheath element to be inserted in the longitudinal bore 13 from the proximal side, as illustrated for example in
(19) For the anchoring process, the liquefiable element 21 is inserted and brought into a position where it abuts against the distal end portion. While the sheath element is in contact with hard tissue and/or hard tissue replacement material, the liquefiable element is pressed against the distal end portion while energy impinges from the proximal side. Under the additional effect of the pressing force, the liquefied material of the liquefiable element is pressed out through the holes 14 and into structures, like pores, surface unevenness, inhomogeneities etc. of the hard tissue and/or hard tissue replacement material.
(20) An advantageous way of causing energy to impinge is by way of a sonotrode 35 (see for example
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(22) The principle of the outflow holes being asymmetrical with respect to a radial direction may be implemented independent of the first aspect of the invention and possibly independent of any aspect of the invention. It may be used for medical devices comprising a sheath element suitable of being brought into contact, during a surgical operation, with live hard tissue and/or with hard tissue replacement material, which is based on the liquefiable material being inserted (pre-assembled or inserted in situ) in a longitudinal bore of the sheath element and where the sheath element comprises at least one hole in the sheath element wall, through which the liquefied material is pressed from the longitudinal bore into the structures (pores or cavities or other structures) of the bone tissue or other hard tissue or hard tissue replacement material in which anchoring is desired.
(23) The possibility to remove an implant after implantation is a requirement of most surgical operations. If the above-described approach of shearing off polymer material that has flown out of the sheath element (with or without the asymmetric configuration of
(24) Referring to
(25) The pedicle screw 41 comprises a screw head 42, a threaded section 43, and a distal end portion 44. The pedicle screw further comprises a longitudinal through bore 13 that, towards the distal end, comprises a narrowed portion so that a shoulder 11.5 for stopping an insert element (not shown in
(26) The thread has a constant outer diameter (major diameter), whereas a core diameter (minor diameter) is larger at the proximal side than at the distal side. More concretely, in the depicted embodiment, in a central portion of the threaded section the core diameter gradually reduces, whereas in peripheral portions the core diameter is constant. In other, alternative embodiments, the core diameter is constant, is gradually reduced along the entire length of the threaded section, or the core diameter has a stepped characteristics as taught in WO 90/02526, or has any other characteristics. Also, the outer diameter of the threaded section need not be constant. Generally, the approach according to the first aspect of the invention may be combined with any suitable outer thread. Compared to prior art pedicle screws with a longitudinal bore, the bore diameter is comparably large to make insertion of the liquefiable elementthat may be a polymer pinpossible. In the depicted embodiment, the bore diameter at the more proximal portion of the threaded section is 3.1 mm and at the distal portion of the threaded section is 2.9 mm, whereas the major diameter is 6.6 mm and the minor diameter is between 4.4 mm and 5.3 mm. The resulting wall strength has proven to be sufficient.
(27) The screw head is flattened and comprises an inner thread that can be used for coupling to an apparatus for automated implantation, as described in U.S. patent application No. 61/259,383 incorporated herein by reference.
(28) Referring to
(29) The pedicle anchor device 101 shown in
(30) Instead of the depicted head portion, other head geometries of existing or new spine stabilizing configurations may be used.
(31) The shaft portion 103 does not have a circular cross section (such as for example a shape that corresponds essentially to a circular cylinder or to a cone) and does therefore not have an outer thread. Rather, the shaft portion is flat and is helically twisted. In the depicted configuration, the total angular twist amounts to about 90, so that a distal end portion of the shaft is approximately perpendicular to a proximal portion intended to be located in the pedicle after implantation. By this, the pedicle anchor device may have a vertical orientation at the proximal end, an inclined orientation following the direction of longest extension of the pedicle cross section within the pedicle and a horizontal orientation within the vertebral body.
(32) The pedicle anchor device comprises a longitudinal bore 13 for a thermoplastic element (not shown) to be inserted. Two radial holes 14 reach from the longitudinal bore to an outside. They are arranged near to the distal end of the shaft portion at the two flat sides. Like in the previously described embodiments, a thermoplastic element is inserted in the longitudinal bore and then for anchoring mechanical energy is coupled into the thermoplastic element to liquefy portions thereof and to press the liquefied portions out of the radial holes into structures of the surrounding tissue.
(33) In the depicted embodiment, the pedicle anchor devicelike other embodimentshas an additional distal (axial) hole 19 that may for example serve as guiding hole together with a Kirschner wire and/or may serve for pressing out further portions of liquefied material into tissue at the distal end of the device. Such an additional distal (axial) hole may especially be advantageous in embodiments, in which like in the embodiment of
(34) A device of the kind shown in
(35) The effects of the flat, not circular cross section and of the twist are schematically illustrated referring to
(36) If the quality of the bone tissue of the patient does not require such an enhanced effective anchoring cross section, then a pedicle anchor device with a reduced cross section may be used, so that the overall cross sectional area is smaller than the cross sectional area of prior art pedicle screws (as illustrated by the dashed line), so that the implantation causes less impact on the tissue.
(37) A further embodiment of a pedicle anchor device and of an according method is very schematically illustrated in
(38) The latter effect may also be used in case the pedicle anchor device extends further into the vertebral body but the position of the holes to which the material flows out corresponds to the one of the device of
(39) Whereas in the illustrated embodiments, the head portion and the shaft portion are illustrated to be one-piece, this is not necessary. Rather, they may be separate pieces somehow attached to each other. Especially, the connection between the shaft portion and the head may be so that the orientation of the head portion relative to the shaft portion may be adjustable. The head portion may be rotatable about an axis, or the adjustability may be multi-axial.
(40) The hereinbefore described embodiments may, in addition or as an alternative to the mentioned optional features, be provided in the following variants: Multi-tiered anchoring or augmentation with a plurality of insert elements sequentially inserted, the second, more proximal insert element inserted after anchoring or augmentation with the first, more distal insert element, or with a distal directing structure of the sheath element and with at least one insert element to be placed proximally of the distal directing structure after anchoring with the latter. In this, the sheath element comprises one or more holes for each of the different insert elements or for the distal directing structure and the at least one insert element. The sheath element may comprise a plurality if inner shoulders so have a stepwise reduced cross section towards the distal side, or may comprise different guiding grooves reaching to different distal positions for the different insert elements. The number of holes 14 attributed to a particular directing structure does not need to be four as in the illustrated embodiments but may be two (like in
(41) The multi-tiered anchoring or augmentation as described herein with a first liquefaction process taking place with a first directing structureof the sheath element or of an initially separate insert elementthe subsequent (after an at least partial re-solidification of the liquefied material) addition of a further directing structure of a (second) insert element and then a second liquefaction may be applied independent of the aspects of the invention.
(42) In
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(44) The angular structuring of the directing structure with the walls between the holes firstly has the function to separate portions of the liquefiable element during liquefaction. Due to this, approximately equal amounts of liquefied material is pressed out of every one of the four holes 14, even if the liquefied material while being pressed out of the different holes 14 encounters different resistance. A second function of the walls 15 that protrude distally from the directing structure body and the stop face is that of energy directors. The liquefiable material will have a tendency to start liquefying, under the impact of mechanical vibrations, at edges or other pronounced structures either of the sheath element or of the liquefiable element itself. The energy directing function of the walls 15 is a means for causing the liquefaction to start and take place in vicinity of the holes 14 and not, for example, at the proximal interface to the sonotrode where too early an onset of liquefaction would be undesired.
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(46) Other stop structures would be possible. For example the sheath element may comprise at least one interior axial groove that reaches from the proximal end of the sheath element to a distal stop and in which a corresponding number of ridges or tongues of the insert element is guided. Such an embodiment features the additional advantage that the angular relative orientation of the sheath element and the insert element is well-defined during insertion. As an even further variant of a stop structure, the insert element may comprise a spring deflected, during insertion in the sheath element, radially inward against a spring force and forcing a stop flange portion into an annular stop groove of the sheath element at the appropriate axial position. Various other stop structures are possible.
(47) In different embodiments, an insert element 18 may comprise an isotropic stop face instead of an angularly structured stop face.
(48) In further variants, a different number of holes may be present, for example one, two, three, five, . . . holes. The directing structure, if any, is shaped accordingly. The holes may have any appropriate shape, such as circular, elongate, . . . .
(49) All of these features may be present alone, in combination or in any sub-combination Referring to
(50) The augmentation device comprises a profile body 81 as illustrated in
(51) The augmentation device may be a device comprising an angularly structured directing structure to direct different portions of the liqufiable material to different ones of the holes 14. Alternatively, the profile body may be a sheath element in which a directing structure, against which the liquefiable material is pressed, is not angularly structured.
(52) The profile body's outer thread may be a self-tapping thread. Alternatively, a thread may be added by a different means, such as a separate tapper.
(53) In a first step, illustrated by
(54) After all liquefiable material or a sufficient quantity thereof is liquefied, the mechanical vibrations are stopped, and the sonotrode is retracted. The profile body 81 having the outer thread is removed by a twisting movement. In a variant, it is possible to remove the profile body and the sonotrode together by the twisting movement.
(55) Whereas
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(57) The bone screw may be a bone screw based on anchoring according to the state of the art, namely based on anchoring by the thread and by friction forces. The augmentation process brings about an improved anchoring of such a bone screw both, in terms of resistance against pulling forces and in stability of the orientation.
(58) Alternatively, the bone screw may itself comprise a longitudinal bore and holes in the wall for pressing out liquefiable material. Such liquefiable material may be pressed out at positions where the hard tissue and/or hard tissue replacement material is fortified by liquefiable material, so that a welding process between the augmentation material and the newly introduced liquefiable material may take place. In addition or as an alternative, the liquefiable material may be pressed out at positions where the hard tissue and/or hard tissue replacement material is not fortified the augmentation material, so that an additional anchoring may result.
(59) This process is independent of the common shape of the implant and the profile body. Especially, any kind of thread may be used, and the diameter may be constant or not. Also, shapes with features different from a thread may be used, such as cylindrical or not-cylindrical shape with longitudinal ridges and/or indentations, implants with shapes adapted to the body part in which they are implanted (for example joint implants), etc. In all embodiments of this aspect, the profile body may be used as a trial implant.