Flexible heated planar element
09560697 · 2017-01-31
Assignee
Inventors
- Monika JUNGHANS (Hamburg, DE)
- Bernd Dietz (Ammersbek, DE)
- Frank Domann (Uetersen, DE)
- Udo Dominikat (Wees, DE)
- Klaus Keite-Telgenbüscher (Hamburg, DE)
- UTE ELLRINGMANN (HAMBURG, DE)
Cpc classification
H01C7/027
ELECTRICITY
Y10T428/24851
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/2852
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/28
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B32B2307/30
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/26
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/2804
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05B2203/02
ELECTRICITY
Y10T428/24917
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/24314
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
B32B3/266
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/2848
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05B3/845
ELECTRICITY
A61K9/0009
HUMAN NECESSITIES
B32B2264/108
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/24331
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A61K9/703
HUMAN NECESSITIES
Y10T428/265
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C09J2203/00
CHEMISTRY; METALLURGY
Y10T428/24149
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T156/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
A61K9/70
HUMAN NECESSITIES
H05B3/84
ELECTRICITY
B32B15/02
PERFORMING OPERATIONS; TRANSPORTING
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
B32B7/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A double-sidedly self-adhesive planar element which is intrinsically heatable in a self-regulating way and at the same time has a particularly high flexibility. The planar element has a layer sequence of a posistor heating layer, a contacting layer and an adhesive layer, the contacting layer being a two-dimensional perforate contacting element which within the planar element is therefore present as a contacting element which has not been applied to a backing. Also disclosed is an adhesively bonded assembly of a bonding substrate and a planar element of the aforesaid kind, a method of producing a planar element of the aforesaid kind, and a method of using a planar element of the aforesaid kind for heating an adhesively bonded assembly.
Claims
1. A planar element having a first self-adhesive side face and a second adhesive side face, the planar element featuring a layer sequence comprising a heating layer, a contacting layer, and an adhesive layer; wherein the planar element is backing-free and flexible; wherein the heating layer is in contact, and in electrically conducting communication, with a first side face of the contacting layer; wherein the adhesive layer is in contact with a second side face of the contacting layer; wherein the heating layer is composed of an intrinsically heatable first self-adhesive designed as a posistor which heats up when an electric current is passed through; wherein the heating layer has a thickness of 20-200 m; wherein the adhesive layer is composed of a second self-adhesive; wherein the contacting layer is an at least substantially two-dimensionally extended perforate contacting element; wherein the contacting layer is the only contacting layer in the planar element; wherein the contacting layer has a thickness of less than 20 m; wherein the contacting layer consists of a conductive varnish, conductive ink, or conductive printing ink.
2. The planar element according to claim 1, wherein the perforate contacting element has reliefs whose principal extent runs at least substantially in one spatial direction.
3. The planar element according to claim 1, wherein the perforate contacting element has a branched comb structure or finger structure.
4. The planar element according to claim 1, wherein all sub-regions of the perforate contacting element are in electrically conducting connection with one another.
5. The planar element according to claim 1, wherein the perforation contacting element has at least two sub-regions which are not in electrically conducting connection with one another via the perforate contacting element.
6. The planar element according to claim 1, wherein the first self-adhesive comprises at least one electrically conductive filler.
7. The planar element according to claim 6, wherein the electrically conductive filler is selected from the group consisting of graphite, carbon nanoparticles, and carbon black.
8. The planar element according to claim 6, wherein the first self-adhesive features partially crystalline polymers.
9. The planar element according to claim 1, wherein the first self-adhesive and/or the second self-adhesive is a pressure-sensitive adhesive.
10. The planar element according to claim 1, wherein the first self-adhesive and the second self-adhesive are pressure-sensitive adhesives that undergo a permanent adhesive bond at room temperature with a substrate to which the planar element is adhered.
11. The planar element according to claim 1, wherein the first self-adhesive and/or the second self-adhesive is a hot melt adhesive.
12. The planar element according to claim 1, wherein the composition of first self-adhesive is identical to the composition of the second self-adhesive.
13. The planar element according to claim 1, wherein the composition of first self-adhesive is different to the composition of the second self-adhesive.
14. The planar element according to claim 1, wherein the planar element has a third self-adhesive on the side face of the heating layer that faces away from the perforate contacting element.
15. The planar element according to claim 1, which consists of four layers in the following sequence: heating layer-contacting layer-adhesive layer.
16. The planar element according to claim 1, which consists of four layers in the following sequence: additional adhesive layer-heating layer-contacting layer-adhesive layer; wherein the additional adhesive layer is composed of a third self-adhesive that may be the same as or different from the second self-adhesive of the adhesive layer.
17. An adhesively bonded assembly comprising a bonding substrate adhered to a planar element according to claim 1.
18. An adhesively bonded assembly comprising a bonding substrate adhered to a planar element according to claim 15.
19. An adhesively bonded assembly comprising a bonding substrate adhered to a planar element according to claim 16.
20. A method of producing a planar element according to claim 1, comprising the steps of: forming a first adhesive stratum, applying the perforate contacting element directly to the surface of the first adhesive stratum, and applying a second adhesive stratum to the surface of the perforate contacting element.
21. A method of heating an adhesively bonded assembly according to claim 17, said method comprising passing electric current through said planar element to cause said planar element to heat.
22. A method for adhesive bonding on the surface of a human or animal body, said method comprising adhering to the surface of the human or animal body a planar element according to claim 1, wherein the planar element comprises at least one active substance which can be released by heat or whose release is supported by heat.
23. A flexible planar element in backing-free form, the planar element consisting of either three or four layers, the three layers having the layer structure A, and the four layers having the layer structure B, wherein layer structure A has the layer sequence: heating layer-contacting layer-adhesive layer, and layer structure B has the layer sequence: additional adhesive layer-heating layer-contacting layer-adhesive layer, wherein the heating layer is in electrically conducting communication with the contacting layer, wherein the heating layer is composed of an intrinsically heatable first self-adhesive designed as a posistor that heats up when an electric current passes through it, wherein the heating layer has a thickness of 20-200 m, wherein the contacting layer is an at least substantially two-dimensionally extended perforate contacting element, wherein the contacting layer is the only contacting layer in the planar element, wherein the contacting layer has a thickness of less than 20 m, wherein the contacting layer consists of a conductive varnish, conductive ink, or conductive printing ink, wherein the adhesive layer is composed of a second self-adhesive, and wherein the additional adhesive layer is composed of a third self-adhesive that may be identical to or different from the second self-adhesive.
Description
(1) Further advantages and application possibilities will become apparent from the working examples, which are to be described in more detail below with reference to the attached drawings. In those drawings
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12) Each of the planar elements described exemplarily below has a heatable first self-adhesive 10, a contacting element 20 and a second self-adhesive 30.
(13)
(14) The contacting element 20 here has a comb structure of uniform cross-section in which the fingers in the upper sub-region branch off on the same side of the main strand as the fingers in the lower sub-region. As can be seen from the middle part of
(15)
(16) Here again, the contacting element 20 has a comb structure of uniform cross-section. As can be seen from the bottom part of
(17) The planar element depicted in
(18) The inventive planar element depicted in
(19) The inventive planar element depicted in
(20) The invention is described below by a number of exemplarily selected experiments, without wishing to suffer any restriction unnecessarily through the choice of the samples investigated.
(21) The test methods set out below were used to characterize the inventive planar elements:
(22) The bond strength of intrinsically heatable pressure-sensitive adhesives (PSAs) (test A) was determined in a peel test on a steel plate at an angle of 180 with a peel speed of 300 mm/min in accordance with ASTM D 3330-04. All of the measurements were conducted at room temperature (23 C.) under standardized conditions (at 50% relative humidity).
(23) The bond strength of intrinsically heatable hotmelt adhesives (hotmelts) (test B) was determined in a T-peel force test. For this test a 200 m thick strip of the hotmelt under investigation was sealed under reduced pressure to an untreated polyester film (Mitsubishi H) using a heating press at a temperature of 140 C. A strip 20 mm wide was cut from the resulting composite system and was conditioned under standard conditions for 24 h. Subsequently the heating film was peeled from the polyester backing again at room temperature, under standardized conditions, and the force required to achieve this was measured. Neither the hotmelt nor the polyester film was supported or fixed, and so a T-shaped peeling occurred. The results are reported in N/cm and are averaged from three measurements.
(24) The determination of the electrical heatability (test C) for a planar element took place by measuring the increase in temperature following application of an electrical voltage. The temperature was measured using a Pt100 temperature sensor. The inventive planar element and the comparative example were applied with the adhesive side to a glass plate. A direct voltage of 12.8 volts was applied to the flexible heating element using a transformer. The temperature was measured directly on the surface of the glass plate after a time of 600 s. The results are reported in C.
(25) In the course of the same test, the extent of the PTC effect was determined in respect of the same test specimens; for this purpose the time profile of the temperature which was established after subjection to current was recorded. The temperature in this case was measured as described above. Furthermore, the time profiles of current and voltage were recorded, allowing calculation in accordance with Ohm's law of the change in resistance.
(26) The flexibility of the planar element (test D) was determined by measuring the bowing of a strip of a planar element, the strip being 2 cm wide, 10 cm long and clamped in at one end, in the horizontal position under its own weight. This was done using the arrangement depicted schematically in
(27) The low-temperature impact strength of an assembly made up of a glass sheet and a support plate through the inventive planar element (falling ball test; test E) was used as a further indicator of the flexibility and as a qualitative measure of an anti-splintering effect. For this purpose the arrangements depicted in
(28) To determine the capacity to bridge differing gap dimensions (test F), the bonding strength between two bonding substrates having rough surfaces was employed. This was done using the arrangements depicted in
(29) As examples of inventive planar elements, planar elements were produced with a pressure-sensitive adhesive or a hotmelt adhesive as the first self-adhesive.
(30) For the intrinsically heatable PSA, first of all a base PSA was prepared as disclosed in EP 04 712 016, possessing a comonomer composition of 44.5% by weight 2-ethylhexyl acrylate, 44.5% by weight n-butyl acrylate, 8% by weight methyl acrylate and 3% by weight acrylic acid. Determination of the molecular weight gave an average molecular weight M.sub.w of 650 000 g/mol with a polydispersity, M.sub.w/M.sub.n, of 7.0. The resulting base PSA was blended in solution with 40% by weight graphite (Timcal Timrex KS 6) and then applied by means of a coating bar to a siliconized glassine release paper (from Laufenberg). After 10 minute's drying at 120 C., the thickness of the resulting PSA layer was 100 m.
(31) Subsequently this PSA was crosslinked by means of electron beams. Electron bombardment took place using an instrument from Electron Crosslinking AB, Halmstad, Sweden. The coated PSA tape was guided via a chillroll, which is present as standard, beneath the Lenard window of the accelerator. In the zone of irradiation, the atmospheric oxygen was displaced by flushing with pure nitrogen. The belt speed was 10 m/min. The electron beam dose here was 50 kGy for an acceleration voltage of 180 kV for Example 1.
(32) For the intrinsically heatable hotmelt, the base hotmelt used was an ethylene-vinyl acetate (EVA) copolymer of the Escorene Ultra FL 00728 (ExxonMobil) type with a vinyl acetate content of 28% by weight. Compounded into this base hotmelt, using a Haake Rheomix recording extruder at a temperature of 140 C. and a rotational speed of 120 min.sup.1, was 14% by weight of conductive carbon black (Printex XE2; Degussa) over a period of 45 minutes. The polymer compound obtained in this way was used via a vacuum press to produce a planar element having a thickness of 200 m.
(33) For Example 1, the construction depicted in
(34) For Example 2, the construction depicted in
(35) For Example 3, the construction depicted in
(36) For Comparative Example 1, a commercially available PTC heating element in accordance with the prior art, from an exterior mirror from Porsche, was used.
(37) For Comparative Example 2, the construction depicted in
(38) The bond strength was determined for the above-described base PSA and also for the above-described heatable PSA in accordance with test A:
(39) TABLE-US-00001 Base PSA: 7.4 N/cm Heatable PSA: 6.3 N/cm
(40) The results of this test show that admixing a conductive filler to the base PSA leaves its pressure-sensitive adhesive properties largely the same.
(41) The peel force was determined for the above-described base hotmelt and also for the above-described heatable hotmelt in accordance with test B:
(42) TABLE-US-00002 Base hotmelt: 4.5 N/cm Heatable hotmelt: 3.1 N/cm
(43) The results of this test show that the admixing of a conductive filler to the base hotmelt leaves its hotmelt-adhesive properties largely the same.
(44) The heatability and the PTC effect were determined for Example 1 and Example 2 and also for Comparative Example 1 in accordance with test C. In this test the planar elements attained the following temperatures:
(45) TABLE-US-00003 Example 1: 53 C. Example 2: 64 C. Comparative Example 1: 54 C.
(46) The results of this test show that the inventive planar elements achieve a heating performance which corresponds to the heating performance of prior-art car mirror heating systems presently available on the market.
(47) The overall resistance of the planar element, calculated from the instantaneous current and the respective instantaneous voltage, is shown as a function of temperature in
(48) The flexibility of the planar elements was determined for Example 3 (with the above-described heatable hotmelt) and also for the two Comparative Examples 1 and 2 in accordance with test D. The following bowings were measured:
(49) TABLE-US-00004 Example 3: 70 mm Comparative Example 1: 15 mm Comparative Example 2: 35 mm
(50) The results of this test show that the inventive planar elements exhibit a considerably higher flexibility than the planar elements known from the prior art.
(51) The flexibility and the anti-splintering protection of the planar elements were determined in accordance with test E for samples constructed in accordance with Example 3 (conductor tracks of conductive silver varnish, which is applied directly to the heatable hotmelt) and also for samples constructed in accordance with Comparative Example 2 (flexible circuit board with copper tracks 30 m thick on a polyester film 75 m thick). The samples possessed the constructions depicted in
(52)
(53) The results of this test show that the loss of glass splinters for the particular variant of the inventive planar element as a backing-free planar element is consistently lower than in the case of the construction having a flexible circuit board with copper tracks 30 m thick on a polyester film 75 m thick. This demonstrates the fact that the inventive, backing-free construction in fact dissipates the energy transmitted on impact of the ball much more effectively and so leads to lower levels of glass fracture.
(54) The capacity to bridge differing gap dimensions was determined as the bonding strength between two rough substrates in accordance with test F for the above-described intrinsically heatable hotmelt (Example 3) and also for Comparative Example 2. The maximum peel force determined in this test was as follows:
(55) TABLE-US-00005 Example 3: 12.5 N Comparative Example 2: 8.5 N
(56) Likewise determined in this operation was the detachment energy as the integral of the detachment force over the detachment path:
(57) TABLE-US-00006 Example 3: 2.8 Nmm Comparative Example 2: 1.7 Nmm
(58) The results of these tests show that, as a result of their greater flexibility, the inventive planar elements are significantly more capable of bridging a gap which comes about between two rough surfaces.
(59) The exemplary experiments described above demonstrate the outstanding suitability of the flexible planar elements of the invention for obtaining a stable, heatable adhesive bond.