Apparatus and Method for Processing the Surface of a Workpiece Comprised of Sensitive Materials with an Ozone and Carbon Dioxide Treating Fluid
20170018423 ยท 2017-01-19
Inventors
Cpc classification
C11D2111/22
CHEMISTRY; METALLURGY
H01L21/67028
ELECTRICITY
B08B3/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01L21/02
ELECTRICITY
B08B5/00
PERFORMING OPERATIONS; TRANSPORTING
B08B3/10
PERFORMING OPERATIONS; TRANSPORTING
H01L21/67
ELECTRICITY
Abstract
An process including supplying a mixture of a treatment liquid, ozone, carbon dioxide and optional agents for treatment of a non-diced or diced workpiece comprised of chemically sensitive materials within a system having a liquid supply line between a reservoir containing the treatment liquid and a treatment chamber housing the workpiece, one or more nozzles accepting the treatment liquid from the liquid supply line and spraying same onto the surface of the workpiece, including the process of spraying ozone introduced into an environment containing the workpiece, and the injection of carbon dioxide into the environment to preserve the workpiece support by controlling the liquid layer of the processing liquid, the processing temperature, and the introduction of carbon dioxide and ozone into the reaction chamber.
Claims
1. A method for cleaning a semiconductor workpiece having at least one sensitive semiconductor compound area, comprising the steps of: placing a workpiece support holding the semiconductor workpiece in a reaction chamber; spraying the workpiece with a processing liquid; controlling the liquid layer of the processing liquid; introducing carbon dioxide into the reaction chamber; introducing ozone into the reaction chamber; rinsing the workpiece; removing the workpiece from the reaction chamber; and removing the workpiece from the workpiece support.
2. The method of claim 1, further comprising: attaching the semiconductor workpiece to a workpiece support, the semiconductor workpiece comprising a non-diced semiconductor component; and preserving the sensitive semiconductor compound area by controlling the liquid layer of the processing liquid, the processing temperature, and the introduction of at least one or more treatment supplementation materials into the reaction chamber from a group including ozone, carbon dioxide, and chemical agents, so as to preserve the tape support interface adhesion to the semiconductor workpiece.
3. The method of claim 1, further comprising: attaching the semiconductor workpiece to a workpiece support, the semiconductor workpiece comprising a diced semiconductor component.
4. The method of claim 3, attaching the semiconductor workpiece to a workpiece support further comprising: adhering the semiconductor workpiece to the workpiece support with an adhesive tape support interface of the workpiece support.
5. The method of claim 4, attaching the semiconductor workpiece to a workpiece support further comprising: preserving the tape support interface by controlling the liquid layer of the processing liquid and the introduction of carbon dioxide and ozone into the reaction chamber so as to preserve the tape support interface adhesion to the semiconductor workpiece.
6. The method of claim 1, further comprising: attaching the semiconductor workpiece to a workpiece support, the semiconductor workpiece comprising a diced semiconductor component; and adhering the semiconductor workpiece to the workpiece support with an adhesive tape support interface of the workpiece support.
7. The method of claim 6, further comprising: preserving the tape support interface by controlling the liquid layer of the processing liquid and the introduction of carbon dioxide and ozone into the reaction chamber so as to preserve the tape support interface adhesion to the semiconductor workpiece.
8. The method of claim 1, further comprising: attaching the semiconductor workpiece to a workpiece support, the semiconductor workpiece comprising a diced semiconductor component; adhering the semiconductor workpiece to the workpiece support with an adhesive tape support interface of the workpiece support; and preserving the tape support interface by controlling the liquid layer of the processing liquid and the introduction of carbon dioxide and ozone into the reaction chamber so as to preserve the tape support interface adhesion to the semiconductor workpiece.
9. The method of claim 1, further comprising: attaching the semiconductor workpiece to a workpiece support, the semiconductor workpiece comprising a diced semiconductor component; adhering the semiconductor workpiece to the workpiece support, by an adhesive tape support interface on the workpiece support; and preserving the workpiece support by controlling the liquid layer of the processing liquid, the processing temperature, and the introduction of carbon dioxide and ozone into the reaction chamber so as to preserve at least one of the workpiece support tape support interface adhesion to the semiconductor workpiece.
10. The method of claim 1, further comprising: attaching the semiconductor workpiece to a workpiece support, the semiconductor workpiece comprising a diced semiconductor component; adhering the semiconductor workpiece to the workpiece support with an adhesive tape support interface of the workpiece support; and preserving the tape support interface by controlling the liquid layer of the processing liquid, the processing temperature, and the introduction of at least one or more treatment supplementation materials into the reaction chamber from a group including ozone, carbon dioxide, and chemical agents, so as to preserve the tape support interface adhesion to the semiconductor workpiece.
11. An apparatus for cleaning a semiconductor workpiece having at least one sensitive semiconductor compound areas, comprising: a reaction chamber, a semiconductor workpiece carrier suitable for insertion into the reaction chamber, a treatment liquid supply, a supply of supplemental treatment material that may include one or more of ozone, carbon dioxide, surfactant, and chemical cleaning agent, and a fluid line operatively connected to the treatment supply, the supply of supplemental treatment material, and a plurality of spray nozzles; and the plurality of spray nozzles positioned in the reaction chamber so as to direct the spray of processing material on the semiconductor workpiece.
12. The apparatus of claim 11, further comprising: the workpiece carrier comprising a workpiece support and a workpiece frame; and the workpiece support comprising an adhesive interface.
13. The apparatus of claim 12, wherein: the workpiece frame adherable to the workpiece support with the adhesive interface.
14. The apparatus of claim 13, wherein: the semiconductor workpiece removably adherable to the workpiece support with the adhesive interface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DESCRIPTION OF THE EXEMPLARY EMBODIMENT
[0028] A workpiece 10 may be a non-diced workpiece 30 or a diced workpiece 40. A workpiece 10 may be processed or cleaned via ozone diffusing through an aqueous layer or in an aqueous vapor/gas environment to oxidize, and thereby remove, either or both films and contaminants. Additives to the aqueous layer, e.g., the optional chemical agents, may enhance or enable the desired etching action of these films and contaminants, including, for example, but not limited to, photoresist, metals, and semiconductors. Optional chemical agents may include, but are not limited to, ammonium hydroxide, hydrochloric acid, and hydrofluoric acid. Injection of carbon dioxide into the treatment liquid or environment serves to protect the integrity of a sensitive substrate on the workpiece 10. Proper control of the process temperature, through heating of the treatment liquid, may also be important to achieving the desired etching action of the films and contaminants, and protection of a workpiece 10 substrate surface 12.
[0029] Workpieces 10 may be comprised of substrate materials of various types that may be processed with the apparatus and methods described here. Substrate surfaces 12 may include, but are not limited to, semiconductor, insulating, metallic, and organic films. Among these general types of materials are materials that are sensitive to ozone-based chemistry and the optional chemical agents. Such materials may be protected through the use of carbon dioxide and appropriate temperature control. Sensitive substrate materials may include both metals and semiconductor metal compounds. Some examples of sensitive substrate materials include, but are not limited to, silver (Ag), gallium arsenide (GaAs), lithium niobate (LiNbO3), aluminum (Al), gallium nitride (GaN), indium phosphide (InP), and indium tin oxide (ITO).
[0030]
[0031] One or more nozzles 110 are disposed within the treatment chamber 102 so as to direct a spray mixture of treatment liquid, ozone, optional chemical agents, and carbon dioxide onto the surface 12 of the workpieces 10. Nozzles 110 may direct a spray toward one or both sides of the workpieces 10. The liquid may also be applied in other ways besides spraying, such as flowing, bulk deposition, and immersion.
[0032] Treatment liquid 120, ozone, optional chemical agents 114, and carbon dioxide 128 are supplied to the nozzles 110 through a single fluid line 112. A variety of treatment agents 114 may be mixed into the fluid line 112. A reservoir 116 may store the agent 114 to be mixed, and the reservoir 116 may be in controlled fluid communication with a pump mechanism 118 that provides pressure along a fluid flow path within the fluid line 112 in order to supply treatment fluid 120 and agent 114 to the nozzles 110. An exemplary treatment fluid 120 may be deionized water, but other process fluids may be employed, such as other aqueous or non-aqueous solutions.
[0033] The flow path of the fluid line 112 may include a filter 122 to remove microscopic contaminants from the treatment liquid 120. Ozone may be generated by an ozone generator 124. Ozone may be injected into the fluid line 112. Optionally, the treatment liquid 120 and ozone are supplied to the input of a mixer 126, which may mix the ozone with the treatment liquid in an active or static fashion. Carbon dioxide 128 may be incorporated into the treatment liquid 120 within the fluid line 112. The treatment liquid 120, which may contain carbon dioxide 128, ozone, and an agent 114, may be provided to the nozzles 110. The nozzles 110 may spray the treatment liquid 120, which may contain carbon dioxide 128, ozone, and an agent 114, onto the surface 12 of the workpiece 10. Spraying the treatment liquid 120, which may contain carbon dioxide 128, ozone, and an agent 114, introduces ozone and carbon dioxide 128 into the environment of the treatment chamber 102.
[0034] The exemplary flow arrangement may be modified to permit ozone to be dispersed into the treatment liquid 120 within the treatment liquid reservoir 130. This can further concentrate ozone into the treatment liquid 120. Additionally, carbon dioxide 128 may be introduced to the treatment liquid 120 ahead of the mixer 126, to be actively or passively mixed into the fluid flow within the fluid line 112 with ozone.
[0035] In the exemplary embodiment of
[0036] In the exemplary embodiment of
[0037] Referring now primarily to
[0038] Referring now primarily to
[0039] Referring now primarily to
[0040] Referring now primarily to
[0041] Referring now primarily to
[0042] Referring now primarily to
[0043] Process 700 may include loading 702 at least one workpiece 10 workpiece carrier (50, 60) that may be appropriate to the particular type of workpiece 10. An appropriate workpiece carrier (50, 60) may precisely corresponds to the support holder 106 positioned within the reaction chamber 102. Placing 704 the workpiece carrier (50, 60) may position the workpiece 10 in the reaction chamber 102. Alternatively, workpieces 10 may be placed into the chamber 102 in a carrierless manner, with an automated processing system (not shown). The reaction chamber 102 and its corresponding components may be constructed based on a spray tool platform, such as those available from OEM Group, of Gilbert, Ariz., USA.
[0044] Spraying 706 the workpiece 10 with a treatment liquid 120. Spraying 706 creates a thin liquid film on the workpiece surfaces 12. Heating the surface 12 of workpiece 10 may be accomplished by heating the treatment liquid 120.
[0045] Controlling 708 the liquid layer of the treatment liquid 120 may include rotating the workpiece 10. Controlling 708 the liquid layer may be accomplished by using one or more techniques. Additionally, a hydrophobic surface 12 may have a surfactant added to the treatment liquid 120 to assist in controlling 708 the liquid layer, where creating a thin liquid layer on the workpiece surfaces 12 may be desired. A surfactant may also be useful with a hydrophilic surface 12.
[0046] The workpiece 10 may be rotated about axis a by a rotor to thereby generate centripetal accelerations that thins the treatment liquid 120 layer. The flow rate of the treatment liquid 120 may also be used to control the thickness of the liquid layer. The treatment liquid 120 may be presented in a vapor form. Lowering the flow rate results in decreased liquid layer thickness. Nozzles 110 may also be designed to provide the treatment liquid 120 as micro-droplets thereby resulting in a thin liquid layer. Such delivery may reduce the reliance on rotation of the workpiece 10. Reducing the liquid layer thickness may permit the ozone to better to diffuse to the workpiece surface 12 where it may reacts to remove the contaminants.
[0047] Introducing 710 carbon dioxide 128 into the fluid line 112 during spraying 706, or otherwise into the reaction chamber 102 environment, may be done while maintaining temperature and liquid layer control. Introducing 710 carbon dioxide 128 permits the surface 12 of a workpiece 10 to become laden with carbon dioxide 128 prior to ozone exposure. The carbon dioxide 128 is seen to protect a chemically sensitive materials surface 12. If the water surface begins to dry, a brief spray of treatment liquid 120 may be activated to replenish the liquid film, keeping the workpiece 10 wet and at a desired elevated temperature.
[0048] Introducing ozone 712 may take place while injecting carbon dioxide 128. Agents may also be injected into the fluid flow path during its spraying 706, or otherwise into the reaction chamber 102 environment. System 100 may permit introducing ozone 712 to continue after the spraying 706 has stopped. If the treatment liquid 120 surface begins to dry, a brief spray may be activated to replenish the liquid film, keeping the workpiece 10 wet and at the desired elevated temperature. With continuous application of the treatment liquid, ozone, optional chemical agents, and carbon dioxide, the liquid layer thickness may be controlled using one of the methods described above. This, in turn, regulates the diffusion barrier for ozone to react with undesirable materials on the surface 12. Controlled spraying 706 may be helpful in controlling the reaction rate. For example, if using rotation, the liquid layer thickness effective for surface reaction may be achieved at high rotation speeds (e.g., >300 rpm, between 300 and 800 rpm, or even as high as or greater than 1500 rpm).
[0049] While ozone has a limited solubility in heated deionized water, the ozone may be able to diffuse through the liquid layer and react with the film or contaminant at the interface of the treatment liquid 120 and the surface 12. In the case of photoresist, the deionized water may assist in the reactions by hydrolyzing the carbon-carbon bonds of molecules in this organic layer. The higher temperature may speed up the chemical reaction cleaning, while the high concentration of ozone in the gas phase may promote diffusion of ozone through the liquid layer even though the liquid layer may not actually have a high concentration of dissolved ozone. The additional presence of dissolved carbon dioxide in the liquid layer and at the workpiece surface may protect chemically sensitive materials from ozone attack, disrupting the corrosion mechanism.
[0050] Elevated or higher temperatures mean temperatures above ambient or room temperature, for example temperatures above 20 or 25 C., and up to about 200 C. Typical temperatures ranging may include 25-150 C.; 25-70 C.; 55-120 C.; 75-115 C.; or 85-105 C. In the specific methods described, temperatures of 30-60 C. or 90-100 C. may be used, subject to the sensitivity of the materials contained in the workpieces. With temperatures above 100 C., liquid may be used in a pressurized chamber, or steam may be used. Use of lower temperatures (between 25-75 C., and more narrowly from 25-65 C.) may be useful where higher temperatures are undesirable. Still lower temperatures (e.g., 15-25 C.) may be used to avoid corrosion, as applicable.
[0051] After processing, rinsing 714 of the workpiece 10, and drying 716 of the workpiece may be performed. For example, a workpiece 10 may be sprayed with a flow of deionized water during rinsing 714. In drying 716, a workpiece 10 may then be subjected to one or more known drying techniques. Finally, removing 718 a workpiece 10 from a reaction chamber 102, and removing 720 a workpiece 10 from a workpiece carrier (50, 60) may be performed as appropriate for the particular equipment used.
[0052] To conserve water and achieve a very thin liquid layer, a pulsed flow of treatment liquid 120 or steam may be used. If this is insufficient to maintain the desired elevated surface temperature, embedded heaters (202, 204) may be used (e.g., on the chamber, on the support, etc.).
[0053] Referring now primarily to
[0054] Referring now primarily to
[0055] Referring now primarily to
[0056] As mentioned above, carbon dioxide 128 may be used in an ozone-based process as a means of protecting chemically sensitive materials on workpieces 10. As a consequence of this addition, the etch rate (or stripping or cleaning rate) of the targeted film or contaminant may be lower when compared to the same process run without carbon dioxide 128, due to its interaction with the surface materials and impact on the etch mechanism. Despite this reduction, its use permits the application of the ozone-based process to a wider range of substrates, affording the multiple advantages of this process compared to other more costly or less environmentally-friendly methods for film removal or cleaning.
[0057] Although the exemplary treatment liquid 120 for the disclosed application is deionized water, other treatment liquid 120 may also be used. In addition the optional chemical agents 114 listed above, other acidic or basic solutions may be used, depending on the particular surface 12 to be treated and the material that may be to be removed. Sulfuric acid may be useful in various applications, for example.
[0058] In the systems shown, ozone and carbon dioxide 128 gases may be separately sprayed, jetted, entrained in a treatment liquid 120 or gas, or otherwise introduced as a gas into the process chamber 102, where it can diffuse, impact, or displace through the treatment liquid 120 layer on the workpiece. The treatment liquid 120 may be heated and sprayed or otherwise applied to the workpiece 10, without ozone or carbon dioxide 128 injected into the treatment liquid 120 before the treatment liquid 120 may be applied to the workpiece 10. Alternatively, the ozone and carbon dioxide 128 may be injected into the treatment liquid 120, and then the ozone and carbon dioxide 128 containing treatment liquid 120 applied to the workpiece 10. If the treatment liquid 120 is heated, the heating may be better performed before the ozone is injected into the treatment liquid 120 to reduce the amount of breakdown in the treatment liquid 120 during heating. Typically, due to the larger amounts of ozone desired to be injected into the treatment liquid 120 and the low solubility of the ozone gas in the heated treatment liquid 120, the treatment liquid 120 will contain some dissolved ozone and may also contain ozone bubbles. It may be also possible to use both ozone gas injection directly into the process chamber 102 and to also introduce ozone into the treatment liquid 120 before the treatment liquid 120 is delivered into the process chamber 102. In all cases, the optional chemical agents 114 may be added to the treatment liquid 120.
[0059] Claim scope of the present disclosure may include an apparatus for cleaning a semiconductor workpiece having at least one sensitive semiconductor compound areas, comprising a reaction chamber, a semiconductor workpiece carrier suitable for insertion into the reaction chamber, a treatment liquid supply, a supply of supplemental treatment material that may include one or more of ozone, carbon dioxide, surfactant, and chemical cleaning agent, and a fluid line operatively connected to the treatment supply, the supply of supplemental treatment material, and a plurality of spray nozzles, and the plurality of spray nozzles positioned in the reaction chamber so as to direct the spray of processing material on the semiconductor workpiece. Additionally, the apparatus may further comprise the workpiece carrier comprising a workpiece support and a workpiece frame, and the workpiece support comprising an adhesive interface. Additionally, the apparatus may further comprise wherein the workpiece frame adherable to the workpiece support with the adhesive interface. Additionally, the apparatus may further comprise the semiconductor workpiece removably adherable to the workpiece support with the adhesive interface.
[0060] Alternatively, the claim scope of the present disclosure may include a method for cleaning a semiconductor workpiece having at least one sensitive semiconductor compound area, comprising the steps of placing a workpiece support holding the semiconductor workpiece in a reaction chamber, spraying the workpiece with a processing liquid, controlling the liquid layer of the processing liquid, introducing carbon dioxide into the reaction chamber, introducing ozone into the reaction chamber, rinsing the workpiece, removing the workpiece from the reaction chamber, and removing the workpiece from the workpiece support. Additionally, the method may further comprise attaching the semiconductor workpiece to a workpiece support, the semiconductor workpiece comprising a diced semiconductor component, adhering the semiconductor workpiece to the workpiece support, by an adhesive tape support interface on the workpiece support, and preserving the workpiece support by controlling the liquid layer of the processing liquid, the processing temperature, and the introduction of carbon dioxide and ozone into the reaction chamber so as to preserve at least one of the workpiece support tape support interface adhesion to the semiconductor workpiece. Alternatively, the method may further comprise preserving the tape support interface by controlling the liquid layer of the processing liquid, the processing temperature, and the introduction of at least one or more treatment supplementation materials into the reaction chamber from a group including ozone, carbon dioxide, and chemical agents, so as to preserve the tape support interface adhesion to the semiconductor workpiece.
[0061] The foregoing disclosure and description of the invention are illustrative and explanatory thereof. The examples contained in this specification are merely possible implementations of the current device and process, and alternatives to the particular features, elements and process steps, including scope and sequence of the steps may be changed without departing from the spirit of the invention. The present invention should only be limited by the following claims and their legal equivalents, since the provided exemplary embodiments are only examples of how the invention may be employed, and are not exhaustive.