Method and Device for Portable and Energy Efficient Centrifugation
20220323970 · 2022-10-13
Inventors
Cpc classification
A61M1/3693
HUMAN NECESSITIES
B04B9/12
PERFORMING OPERATIONS; TRANSPORTING
B04B13/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B04B5/04
PERFORMING OPERATIONS; TRANSPORTING
A61M1/36
HUMAN NECESSITIES
B04B13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Embodiments of a portable and compact centrifugal system with methods of energy efficient centrifugation are described. The centrifugal system may be used to separate biological samples contained in conventional laboratory tubes and may be powered by a set of battery cells. The centrifugal system may comprise a vibration damping system which may comprise a tuned mass damper with a damper mass, a damper wall, and an elastic coupler. Many features such as the device's voltages, vibration damping methods, firmware, circuitry, component placement, and material required careful consideration, experimentation, and selection to converge into a functional product. Centrifugation of biological samples typically requires bulky instruments that cannot be readily moved, which can prove inconvenient for remote areas and third world countries. Biological sample quality also degrades outside the body over time, so immediate access to a centrifugal system can improve sample quality.
Claims
1. A method of separating blood comprising one or more of the following steps: collecting the blood into one or more sealed containers; placing the one or more sealed containers at an angle, then horizontally into a rotor within a portable centrifuge; closing a lid on the portable centrifuge; and using the centrifuge to apply an effective spin rate in a direction of rotation for an effective time to the sealed container; wherein the portable centrifuge is not connected to an external power source, wherein the portable centrifuge comprises the rotor, the lid, a motor, a set of batteries, a housing, a circuit board, an elastic mount, and a frictional element, and wherein the rotor comprises a top entry opening, a bottom entry opening, an upper support, a proximal support, and a distal support.
2. The method according to claim 1, wherein the portable centrifuge further comprises a motor strut and a housing strut.
3. The method according to claim 1, wherein the portable centrifuge further comprises a tuned mass damper, the tuned mass damper comprising a damper mass, a damper wall, and an elastic coupler.
4. The method according to claim 1, wherein the portable centrifuge further comprises a timing circuit, and wherein the method further comprises the following step: incubating the one or more sealed containers for an incubation period prior to spinning.
5. The method according to claim 1, wherein the rotor further comprises an aerofoil head defining a leading edge of the rotor and an aerofoil tail defining a trailing edge of the rotor, and wherein using the centrifuge comprises rotating the rotor such that an air stream flows in a direction over the rotor from the aerofoil head to the aerofoil tail.
6. A portable centrifuge for separating fluids comprises: a housing defining a receiving area; a motor within the receiving area, where the motor is configured to couple to a rotor and rotate the rotor; an on board power source within the receiving area; and a vibration damping system configured to dampen vibrations from the motor on the housing.
7. The portable centrifuge of claim 6, wherein the on board power source comprises rechargeable batteries.
8. The portable centrifuge of claim 6, wherein the vibration damping system suspends the motor within the receiving area.
9. The portable centrifuge of claim 6, wherein the vibration damping system comprises: a rigid motor control board supporting the motor; motor struts on the rigid motor control board; housing struts extending from the housing within the receiving area; and elastic mounts connecting each motor strut with a corresponding housing strut.
10. The portable centrifuge of claim 9, further comprising at least one of: a motor weight on the rigid motor control board; or a frictional support under each elastic mount.
11. The portable centrifuge of claim 6, wherein the vibration damping system comprises a tuned mass damper apparatus comprising: a damper mass, a damper wall, and an elastic coupler.
12. The portable centrifuge of claim 6, further comprising an elastic motor pivot within the receiving area, wherein the motor is positioned above an elastic motor pivot.
13. The portable centrifuge of claim 6, further comprising the rotor, wherein the rotor comprises an upper support, a proximal support, and a distal support, wherein the rotor defines top entry opening on a top side of the rotor and a distal opening opposite from the proximal support.
14. The portable centrifuge of claim 6, wherein the rotor further comprises a proximal slide and a distal slide.
15. A rotor for a centrifuge, the rotor comprising: a proximal support defining a center of the rotor; a distal support opposite from the proximal support; and an upper support connecting the distal support with the proximal support, wherein the proximal support, the distal support, and the upper support define a receiving region for a sealed container, wherein a top entry opening to the receiving region is defined in a top side of the rotor between the upper support and the proximal support, and wherein a bottom entry opening to the receiving region is defined in a bottom side of the rotor between the distal support and the proximal support.
16. The rotor of claim 15, wherein a distal opening to the receiving region is defined between the upper support and the distal support.
17. The rotor of claim 15, further comprising a counterbalance tube supported on the rotor, wherein the counterbalance tube further comprises a viscous fluid, a mass element, and a spring element within the counterbalance tube.
18. The rotor of claim 15, wherein the rotor further comprises an aerofoil head and an aerofoil tail, wherein the aerofoil head defines a leading edge of the rotor and the aerofoil tail defines a trailing edge of the rotor.
19. The rotor of claim 18, wherein a profile of the aerofoil head is different from a profile of the aerofoil tail.
20. The rotor of claim 15, wherein the top side of the rotor comprises a planar surface normal to an axis of rotation of the rotor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The specification makes reference to the following appended figures, in which use of like reference numerals in different figures is intended to illustrate like or analogous components.
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DETAILED DESCRIPTION
[0033] Described herein are centrifugal devices intended to separate a heavy fraction from a light fraction in a fluid sample by rotation of a rotor at an effective spin rate. An example of such a fluid sample is a blood sample comprising plasma as the light fraction and blood cells as the heavy fraction. Such devices may also be used to separate serum from clotted blood and/or other fluid samples as desired. The devices are intended to be used for applications where portability is required. Therefore, elements are included that minimize energy consumption and size of the centrifugal devices. Furthermore, embodiments of the invention disclosed are configured to separate a fluid sample contained in a single tube or other container. It may be understood that centrifugal devices typically require rotor balancing by the user. The described embodiments may be configured to not require user-initiated balancing.
[0034]
[0035] As illustrated in
[0036] In various embodiments, the centrifuge 101 includes at least the rotor 102 and the motor 106 for rotating the rotor 102 (e.g., during centrifugation). As best illustrated in
[0037] Referring to
[0038] In various embodiments, the supports 109, 110, 115 of the rotor 102 define one or more regions 183 for receiving and supporting the tubes 103, 104, and each region 183 generally includes an entry opening 131, a bottom entry opening 113, and a distal opening 111. The openings 111, 113, 131 may allow for at least a portion of a tube or other container to be positioned and/or extend through the openings 111, 113, 131 during insertion of the tube and/or during centrifugation. In certain embodiments and as best illustrated in
[0039] In the embodiment illustrated in
[0040] In various embodiments, and as illustrated in
[0041] In certain embodiments, and as best illustrated in
[0042]
[0043] Referring to
[0044] Referring to
[0045]
[0046] The tubes 103, 104 at the support angles may be spun by the motor 106 to perform centrifugation. During centrifugation, the proximal support 115 with the receiving area 159 having the ledge 161 may prevent both sample tube 103 and counterbalance tube 104 from escaping the rotor 102 under centrifugal force by physically holding the tube cap 118. In various embodiments, the tubes 103, 104 additionally or alternatively may be held horizontally by upper support 109 during centrifugation. As an example, the distal opening 111 formed by upper support 109 and distal support 110 may have a diameter smaller than that of sample tube 103 and counterbalance tube 104, thereby holding both sample tube 103 and counterbalance tube 104 against the centrifugal force during centrifugation. In one non-limiting example, the distal opening 111 may have a diameter of 1/10 to ⅔ of sample tube 103 diameter; however, in other embodiments, the distal opening 111 may have other sizes or dimensions relative to the tube 103 and/or the tube 104 as desired. Said distal opening 111 may efficiently prevent the various sizes of sample tube 103 and counterbalance tube 104 from escaping the rotor 102 against the centrifugal force during centrifugation. The density separator 401 within the tube 103 may be used to separate the light fraction from the heavier fraction of sample fluid 117 during and after centrifugation.
[0047] The motor 106 of the centrifuge 101 may be various suitable motors or other driving means for causing rotation of the rotor 102. In various embodiments, the motor 106 includes a motor shaft 119, and the rotor 102 is attached to the motor 106 by attaching a hub socket 116 of the rotor 102 with the motor shaft 119. The motor shaft 119 optionally may be at the center of the centrifuge 101 to allow sufficient space for the rotor 102 to rotate; however, the particular location of the motor 106 and/or the motor shaft 119 relative to the housing 107 should not be considered limiting. In some optional examples, motor 106 may cause rotation of the rotor 102 at various rates as desired. In some embodiments, the motor 106 may provide an effective rotation rate between about 2,000 RPM and about 10,000 RPM. As previously mentioned, in certain embodiments, the aerodynamic ribs 114 on the rotor 102 may reduce air resistance to help achieve the effective rotation rate.
[0048] In addition to the rotor 102 and the motor 106, the centrifuge 101 may include various other components or combinations of components as desired. The components and/or positioning of the components illustrated should not be considered limiting, and in other embodiments, the components may be provided in different arrangements relative to and/or within the housing 107 as desired.
[0049] Referring to
[0050] Optionally, a user interface (e.g., human machine interface, graphical user interface, etc.) may be provided with the centrifuge 101 and in communication with the controller board 128 such that the controller board 128 may obtain information from a user and/or provide information to the user.
[0051] The centrifuge 101 may also include one or more power sources on board the centrifuge 101 for powering the motor 106 to spin the motor 106 (and thereby the rotor 102). The power sources on board the centrifuge 101 may further improve portability of the centrifuge 101. In the embodiment illustrated, the centrifuge 101 includes two batteries 105 as the power source. The batteries 105 may be various types of batteries as desired, and in the embodiment illustrated the batteries 105 are rechargeable lithium ion battery cells. However, the number and/or type of batteries 105 should not be considered limiting, and in other embodiments other suitable powers sources may be utilized as desired.
[0052] In certain embodiments, the centrifuge 101 includes a motor control board 129 to provide structural support to the motor 106 in the vibration damping system. The motor control board 129 may include motor struts 122, which may be connected to a housing strut 121 by an elastic mount 120 or other suitable mechanisms to provide suspension for vibration damping. A motor weight 123 and/or an elastic pivot 124 may also be attached to the motor control board 129. The elastic pivot 124 may serve as a viscoelastic energy dampener for the motor 106. In various embodiments, the elastic pivot 124 may restrict movement of the motor 106 and further provide structural support to the motor 106.
[0053] In some embodiments, the centrifuge 101 may include the tuned mass damper apparatus 130. The tuned mass damper apparatus 130 may include one or more elastic couplers 125 for suspending a damper mass 126. Said tuned mass damper apparatus 130 may be contained in a compartment separated by damper wall 127. The elastic couplers 125 may serve as a viscoelastic energy dampener for the damper mass 126 inside the damper wall 127.
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[0057]
[0058] Referring to
[0059] Optionally, prior to the insertion of sample tube 103, a counterbalance tube 104 rests on its corresponding distal slide 957 but has not yet been tilted into the distal opening 111. In various embodiments, the distal opening 111 is located further from the hub socket 116 than the end of the proximal slide 955 (i.e., where the distal slide 957 starts). In various embodiments, the rotor 902 includes an upper wall 963 extending substantially perpendicular to the hub socket 116, (i.e., the axis of rotation). The sample tube 103 and counterbalance tubes 104 may be parallel with proximal slide 955 during this stage of insertion. Optionally, the tube cap 118 may not be in contact with the proximal support 115 (e.g., receiving area 159 with the ledge 161) the during insertion of the sample tube 103.
[0060] Referring to
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[0066] Referring back to
[0067] In certain embodiments, the method may include collecting blood into one sealed tube 103, and the method further includes inserting the counterbalance tube 104 on the rotor 102.
[0068] In various embodiments, the method includes incubating the one or more sealed tubes 103 for an incubation period prior to spinning. In some embodiments, a balancing step is not required.
[0069] Exemplary concepts or combinations of features of the invention may include: [0070] A. A method of separating blood comprising one or more of the following steps: collecting the blood into one or more sealed containers; placing the one or more sealed containers at an angle, then horizontally into a rotor within a portable centrifuge; closing a lid on the portable centrifuge; and using the centrifuge to apply an effective spin rate in a direction of rotation for an effective time to the sealed container, wherein the portable centrifuge is not connected to an external power source, wherein the portable centrifuge comprises the rotor, the lid, a motor, a set of batteries, a housing, a circuit board, an elastic mount, and a frictional element, wherein the rotor comprises a top entry opening, a bottom entry opening, an upper support, a proximal support, and a distal support. [0071] B. The method according to statement A, wherein blood is only collected into one sealed container, wherein the rotor further comprises a counterbalance tube. [0072] C. The method according to statement A or B wherein the portable centrifuge further comprises a motor strut and a housing strut. [0073] D. The method according to any one of statements A-C wherein the portable centrifuge further comprises a tuned mass damper; the tuned mass damper comprising a damper mass, a damper wall, and an elastic coupler. [0074] E. The method according to any one of statements A-D wherein the elastic mount comprises a viscous element or a frictional element. [0075] F. The method according to any one of statements A-E wherein the motor is positioned above an elastic motor pivot. [0076] G. The method according to any one of statements A-F wherein the set of batteries comprises one or more rechargeable lithium ion battery cells. [0077] H. The method according to any one of statements A-G wherein the counterbalance tube further comprises a viscous fluid, a mass element, and a spring element. [0078] I. The method according to any one of statements A-H wherein the rotor further comprises an aerofoil head and an aerofoil tail. [0079] J. The method according to any one of statements A-I wherein the rotor further comprises a membrane. [0080] K. The method according to any one of statements A-J wherein the rotor further comprises a flat surface normal to the direction of rotation. [0081] L. The method according to any one of statements A-K wherein the portable centrifuge further comprises a timing circuit, and wherein the method further comprises the following step: incubating the one or more sealed containers for an incubation period prior to spinning. [0082] M. The method according to any one of statements A-L wherein a balancing step is not required. [0083] N. A portable centrifuge for separating fluids comprises: a housing defining a receiving area; a motor within the receiving area, where the motor is configured to couple to a rotor and rotate the rotor; an on board power source within the receiving area; and a vibration damping system configured to dampen vibrations from the motor on the housing. [0084] O. The portable centrifuge according to statement N, wherein the on board power source comprises rechargeable batteries. [0085] P. The portable centrifuge according to statement N or O, wherein the vibration damping system suspends the motor within the receiving area. [0086] Q. The portable centrifuge according to any one of statements N-P, wherein the vibration damping system comprises: a rigid motor control board supporting the motor; motor struts on the rigid motor control board; housing struts extending from the housing within the receiving area; and elastic mounts connecting each motor strut with a corresponding housing strut. [0087] R. The portable centrifuge according to any one of statements N-Q, further comprising at least one motor weight on the rigid motor control board. [0088] S. The portable centrifuge according to any one of statements N-R, further comprising a frictional support under each elastic mount. [0089] T. The portable centrifuge according to any one of statements N-S, wherein the vibration damping system comprises a tuned mass damper apparatus comprising: a damper mass, a damper wall, and an elastic coupler. [0090] U. The portable centrifuge according to any one of statements N-T, further comprising an elastic motor pivot within the receiving area, wherein the motor is positioned above an elastic motor pivot. [0091] V. The portable centrifuge according to any one of statements N-U, further comprising the rotor, wherein the rotor comprises an upper support, a proximal support, and a distal support, wherein the rotor defines top entry opening on a top side of the rotor and a distal opening opposite from the proximal support. [0092] W. The portable centrifuge according to any one of statements N-V, wherein the rotor further comprises a proximal slide and a distal slide. [0093] X. A rotor for a centrifuge, the rotor comprising: a proximal support defining a center of the rotor; a distal support opposite from the proximal support; and an upper support connecting the distal support with the proximal support, wherein the proximal support, the distal support, and the upper support define a receiving region for a sealed container, wherein a top entry opening to the receiving region is defined in a top side of the rotor between the upper support and the proximal support, and wherein a bottom entry opening to the receiving region is defined in a bottom side of the rotor between the distal support and the proximal support. [0094] Y. The rotor according to statement X, wherein a distal opening to the receiving region is defined between the upper support and the distal support. [0095] Z. The rotor according to statement X or Y, further comprising a counterbalance tube supported on the rotor, wherein the counterbalance tube further comprises a viscous fluid, a mass element, and a spring element within the counterbalance tube. [0096] AA. The rotor according to any one of statements X-Z, wherein the rotor further comprises an aerofoil head and an aerofoil tail, wherein the aerofoil head defines a leading edge of the rotor and the aerofoil tail defines a trailing edge of the rotor. [0097] BB. The rotor according to any one of statements X-AA, wherein a profile of the aerofoil head is different from a profile of the aerofoil tail. [0098] CC. The rotor according to any one of statements X-BB, wherein the top side of the rotor comprises a planar surface normal to an axis of rotation of the rotor.
[0099] Descriptions, scenarios, examples and drawings are non-limiting embodiments. All references to “invention” refer to “embodiments.”
[0100] Embodiments described herein are of a device intended for use in blood separation, and methods of using the device. Other embodiments have other applications.
[0101] Drawings are not to scale.
[0102] Ideal, Ideally, Optimum and Preferred—Use of the words, “ideal,” “ideally,” “optimum,” “optimum,” “should” and “preferred,” when used in the context of describing this invention, refer specifically to a best mode for one or more embodiments for one or more applications of this invention. Such best modes are non-limiting, and may not be the best mode for all embodiments, applications, or implementation technologies, as one trained in the art will appreciate.
[0103] All examples are sample embodiments. In particular, the phrase “invention” should be interpreted under all conditions to mean, “an embodiment of this invention.” Examples, scenarios, and drawings are non-limiting. The only limitations of this invention are in the claims.
[0104] May, Could, Option, Mode, Alternative and Feature—Use of the words, “may,” “could,” “option,” “optional,” “mode,” “alternative,” “typical,” “ideal,” and “feature,” when used in the context of describing this invention, refer specifically to various embodiments of this invention. Described benefits refer only to those embodiments that provide that benefit. All descriptions herein are non-limiting, as one trained in the art appreciates. The phrase, “configured to” also means, “adapted to.” The phrase, “a configuration,” means, “an embodiment.”
[0105] All numerical ranges in the specification are non-limiting exemplary embodiments only. Brief descriptions of the Figures are non-limiting exemplary embodiments only.
[0106] Embodiments of this invention explicitly include all combinations and sub-combinations of all features, elements and limitation of all claims. Embodiments of this invention explicitly include all combinations and sub-combinations of all features, elements, examples, embodiments, tables, values, ranges, and drawings in the specification, Figures, drawings, and all drawing sheets. Embodiments of this invention explicitly include devices and systems to implement any combination of all methods described in the claims, specification and drawings. Embodiments of the methods of invention explicitly include all combinations of dependent method claim steps, in any functional order. Embodiments of the methods of invention explicitly include, when referencing any device claim, a substitution thereof to any and all other device claims, including all combinations of elements in device claims.
[0107] The above-described aspects are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the present disclosure. Many variations and modifications may be made to the above-described embodiment(s) without departing substantially from the spirit and principles of the present disclosure. All such modifications and variations are intended to be included herein within the scope of the present disclosure, and all possible claims to individual aspects or combinations of elements or steps are intended to be supported by the present disclosure. Moreover, although specific terms are employed herein, as well as in the claims that follow, they are used only in a generic and descriptive sense, and not for the purposes of limiting the described embodiments, nor the claims that follow.