Method for Exhaust Gas After-Treatment of an Internal Combustion Engine Having at Least One SCR Catalyst
20250207521 ยท 2025-06-26
Inventors
- Thorsten Meier (Pfinztal-Kleinsteinbach, DE)
- Arman Khosravani (Freiberg Am Neckar, DE)
- Stefanos Tzivanakis (Waiblingen, DE)
Cpc classification
F01N2900/1622
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/0406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1411
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2570/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1621
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method is for exhaust aftertreatment of an internal combustion engine having at least one selective catalytic reduction (SCR) catalyst supplied with exhaust gas of the engine. The method includes virtually dividing the SCR catalyst into n-bricks in a direction of flow of the exhaust gas, and determining desired NH3 target fill levels for the SCR catalyst as a function of a desired target NOx conversion efficiency. The method further including assuming a steady state condition for the determination of the desired NH3 target fill levels, and determining the desired NH3 target fill levels for the at least one SCR catalyst by an inverse SCR model of a current NOx concentration upstream of the SCR catalyst, an SCR catalyst temperatures of the bricks, an exhaust mass flow, an oxygen concentration, an exhaust pressure upstream of the SCR catalyst and a desired target NOx conversion efficiency.
Claims
1. A method for exhaust aftertreatment of an internal combustion engine having at least one selective catalytic reduction (SCR) catalyst supplied with exhaust gas of the internal combustion engine through an exhaust path, the method comprising: virtually dividing the at least one SCR catalyst into n-bricks (n.sub.b) in a direction of flow of the exhaust gas; determining desired NH3 target fill levels (NH3.sub.Soll,i) for the at least one SCR catalyst as a function of a desired target NOx conversion efficiency (.sub.NOx); assuming a steady state condition for the determination of the desired NH3 target fill levels (NH3.sub.soll,i); determining the desired NH3 target fill levels (NH3.sub.soll,i) for the at least one SCR catalyst by means of an inverse SCR model (F.sup.1) by means of a current NOx concentration (NOx.sub.Us) upstream of the SCR catalyst, an SCR catalyst temperatures of the bricks (T.sub.SCR,i), an exhaust mass flow (dmEG), an oxygen concentration (O.sub.2), an exhaust pressure (p) upstream of the SCR catalyst and a desired target NOx conversion efficiency (.sub.NOx); and performing a regulation of the SCR catalyst as a function of the determined NH3 target fill level (NH3.sub.soll).
2. The method of claim 1, wherein for the assumed steady state, a balancing of an input concentration and an output concentration of the SCR catalyst based on the NH3 fill level is described as follows:
3. The method of claim 1, further comprising: determining an NH3 dosing quantity as a function of a difference between the desired NH3 target fill level (NH3.sub.soll) and a current NH3 fill level (NH3.sub.1st) and dosed using an SCR injection system.
4. The method of claim 1, further comprising: determining or specifying the desired NOx conversion efficiency (.sub.NOx) from a grid as a function of the SCR catalyst temperature and/or exhaust mass flow (dm.sub.EG).
5. The method of claim 1, wherein the inverse SCR model (F.sup.1) is determined using a reaction kinetic or a site-resolved model.
6. The method of claim 1, wherein the desired NH3 target fill level (NH3.sub.soll) is composed of a sum of the desired NH3 target fill levels (NH3.sub.soll,n.sub.
7. The method of claim 1, wherein the regulation is performed on any virtual brick (n.sub.b), including a first brick (n.sub.1).
8. The method of claim 1, further comprising: determining a total NOx conversion efficiency (.sub.Nox,ges) of the at least one SCR catalyst as a function of the NOx conversion efficiencies (.sub.Nox,i) of individual virtual bricks according to the formula:
9. The method of claim 4, wherein: two of the at least one SCR catalysts, including a first SCR catalyst and a second SCR catalyst, are arranged in a row in the direction of flow of the exhaust gas, the desired NOx conversion efficiency (.sub.NOx,Soll) is determined as a function of the state of the second SCR catalyst, an actual NOx conversion efficiency (.sub.NOx,1st) and/or actual NH3 individual fill levels (m.sub.NH3,1st,i) and/or an actual NH3 total fill level (m.sub.NOx,ges) are used for the determination.
10. The method of claim 1, wherein a computer program is configured to perform the method.
11. A non-transitory electronic storage medium with the computer program according to claim 10.
12. A device, comprising: a control unit configured to perform the method according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The disclosure will be explained in more detail in the following with reference to an exemplary embodiment shown in the figures. The figures show:
[0021]
[0022]
DETAILED DESCRIPTION
[0023] An internal combustion engine 10 has an SCR exhaust aftertreatment system 25 with at least one SCR catalyst 22 in its exhaust gas line 11, which is shown in
[0024] In an optional configuration, an NH3 sensor 33 may further be installed downstream of SCR catalyst 22. The NH3 sensor may thereby determine an NH3 mass flow.
[0025] All NOx sensors 31, 32 relay their signals to an electronic control unit 100. As NOx sensors 31, 32 are also cross-sensitive to ammonia in addition to nitrogen oxides, their signals are sum signals of nitrogen oxides and ammonia. The first NOx sensor 31 is arranged upstream of the reducing agent dosing unit 21 so that it reliably only measures the quantity of nitrogen oxide in the exhaust gas. The reducing agent dosing unit 21 also reports the amount of ammonia dosed into exhaust gas line 11 to the control unit 100.
[0026] Furthermore, an SCR model F for the SCR catalyst 22 is stored on the control unit 100, which divides the SCR catalyst 22 into n virtual bricks, with n=1 . . . n.sub.b, iN. The SCR catalyst 22 is modeled using a multi-slice model,
[0027] wherein the current fill level amount m.sub.NH3,i is determined for each virtual brick. Preferably, the fill level amounts correspond to NH3 fill level amounts.
[0028] Furthermore, an exhaust gas mass flow dm.sub.EG, an exhaust gas pressure p, an exhaust gas temperature T, an oxygen concentration O.sub.2 downstream of the internal combustion engine 10 and upstream of the SCR catalyst 22, and dosing quantity information are determined.
[0029] In particular, depending on the determined exhaust gas temperature T, a brick temperature T.sub.exh,i is determined for each brick n of the SCR catalyst 22 by means of a temperature model stored on the control unit 100 and used as an input variable for the SCR model F.
[0030] The disclosure relates to a method for determining a target NH3 fill level m.sub.NH3.sub.
[0031] This type of operating point determination under certain boundary conditions may avoid an interruption in Adblue dosing, which can occur when the current NH3 fill level drops towards a lower NH3 target fill level, and thus ensure higher nitrogen oxide conversion.
[0032] The operating point of an SCR catalyst is largely determined by the amount of adsorbed ammonia (NH3 fill level). The ability of the SCR catalyst 22 to store ammonia is significantly influenced by the temperature of the catalyst T.
[0033] The disclosure relates to function that allocates a desired NOx conversion efficiency .sub.NOx to an NH3 fill level of the catalyst assuming a steady state in a steady state, thus establishing the target NH3 fill level m.sub.NH3 of the SCR catalyst 22 for this NOx conversion efficiency .sub.NOX
wherein, when considering a multi-brick model,
and n.sub.b defines the number of bricks.
[0034] The target NH3 distribution in the longitudinal direction of the SCR catalyst 22 is described by the target NH3 individual fill levels m.sub.NH3 ,i.
[0035] Here,F.sup.1 corresponds to an inversion of a physical SCR modelF.
[0036] A clear overview of the inputs and outputs of the SCR model F and the inverted SCR model functionality is provided in
[0037] Formally, the SCR model F can be defined as a function of physical variables such as, for exampleT, the exhaust gas temperature, the exhaust gas mass flowdm.sub.EG, the NH3 dosing quantity x.sub.NH3.sup.us (us: upstream), the NOx concentration x.sub.NOx.sup.us of the oxygen concentrationx.sub.O2, the exhaust gas pressure p and the NH3 filling levels.
[0038] For example, reaction kinetic models may be used to calculate the SCR model. The concentration of NOx x.sub.Nox.sup.ds and NH3 x.sub.NH3.sup.ds downstream of SCR catalyst 22 (ds: downstream) may be calculated or estimated for a particular NH3 fill level of the SCR catalyst 22 and AdBlue dosing.
[0039] with x.sub.k,0.sup.ds=x.sub.k.sup.us (k corresponds to NOx or NH3), r.sub.NOx function for calculating the NOx concentrations, r.sub.NH3 function for calculating the NH3 concentrations, m.sub.NH3,ii-th NH3 mass, temperature of T.sub.scR,i the i-th brick, the NH3 concentration x.sub.NH3,i-1.sup.ds of the previous brick, x.sub.NOX,i-1.sup.ds the NOx concentration of the previous brick, x.sub.O2 the oxygen concentration and p the exhaust gas pressure.
[0040] Consequently, the NOx conversion efficiency may be determined as follows, depending on the
stated variables. The total conversion of the SCR catalyst 22 is given by:
[0041] The condition of steady state may be described by balancing the input and output concentrations (NOx and NH3) of the SCR catalyst 22 using the NH3 fill level:
[0042] wherein is the stoichiometric factor corresponding to the NH3 equivalents from the NOx conversion and is in the range of (1:1.
[0043] In the case of n.sub.b=1, taking into account equation (8), the right side of equation (7) equals zero. The inversion of the SCR guide model then relates solely to equation (3). Depending on the complexity of the functional relationship of the function of the NOx concentration, an analytical solution for the inversion r.sub.NOx may be provided.
[0044] As an example, the functional relationship is given here for r.sub.NOx and i=1 based on a linear NOx conversion reaction as follows:
wherein m.sub.NH3.sup.max describes the maximum possible NH3 fill level. The dwell time may be determined from physical variables T, p, dm.sub.EG and the catalyst-specific volume. A reaction rate of NOx conversion is given by k.sub.NOx and may be calculated from the reaction kinetic approach of the Arrhenius equation, which is dependent on temperature.
[0045] Finally, if equation (5) is switched x.sub.NH3, i.sup.ds to and combined with equation (9), the inverted function F.sup.1 for the 1-Brick case can be specified:
[0046] This equation can be adapted for the corresponding target variables and the desired target NH3 fill level NH3.sub.soll results from equation (1).
[0047] In the case of more complex models and/or for n.sub.b>1, a recursive method is useful to solve the equation (1).
[0048] According to equation (7), the iterative solution corresponds to a minimization problem and can be solved using numerical optimization methods, such as Newton methods, pseudo-Newton, etc.
[0049] For numerical methods, it is not necessary to determine the absolute target value but rather to .sub.tol specify or fall below a suitable tolerance threshold in order to save computing time. That is to say, according to equation (7), the condition
must be met.
[0050] For example, in the context of this disclosure, it is sufficient to define a stationary state with a .sub.tm.sub.NH3,i1 mg/s.
[0051] It should be noted that, from a physical point of view, the filling levels in the stationary state in a multi-disc model are monotonically decreasing in the longitudinal direction. The resulting fill level gradient is determined in large part by x.sub.Nox.sup.us or the NH3 oxdiation (if considered). The total fill level is calculated as indicated in equation (2).
[0052] In the numeric minimization, the left side of the equation (11) is recursively calculated starting from a starting value m.sub.NH3,i.sup.[0]to obtain further estimates for m.sub.NH3, i.sup.[l], wherein l corresponds to the iterative run number.
[0053] If the condition of equation (11) is satisfied, the calculation ends after the l-th iteration.
[0054] Depending on the method, the way in which the currently estimated target NH3 fill level m.sub.NH3,i.sup.[i], is incremented differs.
[0055] For example, in Newton-based methods, the derivative matrix (Jacobi matrix) of the function to be minimized is used which, for equation (11), results in
[0056] Furthermore, with an iterative process, it is necessary to start with a suitable start value. To this end, an approximated analytical solution may be used, as provided in equation (10). It must be considered to what extent the model to be inverted can be approximated in a 1-brick solution in order to estimate an initial value.
[0057] Solving the iterative approach provides the same result for NOx conversion efficiency .sub.NOx by insertion into the SCR model F.
[0058] In order to ensure a minimum total target fill level, it is necessary to make a maximum selection between the fill level calculated from the method and a minimum specification.
[0059] Further, it may be necessary that the NOx concentration x.sub.Nox.sup.us downstream of the SCR catalyst 22 and the exhaust mass flow dm.sub.EG also exceed a minimum value.
[0060] Particularly for the latter variable, very low fill levels can result for small values (e.g. empty run).
[0061] Further, the method could be combined with the secondary condition of limiting the expected ammonia slip at high conversion rates.
[0062]
[0063] In a step 200dm.sub.EG, an exhaust mass flow, an exhaust pressurep, an SCR catalyst temperatureT.sub.SCR, an oxygen concentrationO.sub.2, a NOx concentration NOx.sub.Us downstream of the internal combustion engine 10, and upstream of the SCR catalyst 22, and a desired NOx conversion efficiency .sub.NOx are continuously determined by the control unit 100.
[0064] In particular, depending on the determined exhaust gas temperature T.sub.exh, a brick temperature T.sub.scR,i is determined for each brick of the SCR catalyst 22 by means of a temperature model stored on the control unit 100.
[0065] The desired NOx conversion efficiency .sub.NOx may be determined or specified from a grid depending on the SCR catalyst temperature T.sub.SCR and/or exhaust mass flow dm.sub.EG. The grid is determined in an application phase and stored in the control unit 100.
[0066] In an alternative configuration, two SCR catalysts (cannings) are positioned in a row. In this configuration, the desired target NOx conversion efficiency may .sub.NOx also be determined as a function of the state of the second catalyst. Here, the variables of actual NOx conversion efficiency .sub.NOx,1st and/or actual NH3 individual fill levels m.sub.NH3,1St,i and/or the actual NH3 fill level may be m.sub.NOx,ges used.
[0067] The method is then continued in a step 210.
[0068] In a first step 210, an enabling condition for the method is reviewed. To this end, a dosing readiness for the SCR injection system is determined by the control unit 100. This is primarily done via the feedback of the pressure p reported by the pump unit. If the pressure p of the SCR injection system determined by the control unit 100 exceeds a specifiable pressure threshold, the SCR injection system is thus ready for dosing.
[0069] Additionally, the SCR catalyst temperature T.sub.SCR of the SCR catalyst 22 may be determined by the control unit 100. If the SCR catalyst temperature exceeds T.sub.SCR a specifiable temperatureT.sub.Kat,min, particularly 180 C., the operating temperature for the SCR catalyst 22 is reached and the enabling condition is granted.
[0070] The method then continues in a step 220.
[0071] In a step 220, a start value for the method is determined. Preferably, this is an estimate.
[0072] In a first embodiment, the start value may be determined from a solution of the inverse model F.sup.1 at a previous time t1, wherein this approach is based on the condition that no abrupt changes in NOx and NH3 concentration occur within periods of less than 100 ms from this time.
[0073] In a second embodiment, the start value is determined based on a current actual NH3 fill level distribution NH3.sub.1st for the SCR catalyst 22. The current actual NH3 fill level distribution NH3.sub.1st is calculated using the SCR model F and the continuously determined variables from the step 200.
[0074] In a third embodiment, a target total NH3 levelNH3.sub.ges from a replacement model is used, preferably a characteristic line stored on the control unit 100, wherein the target total NH3 level is NH3.sub.ges evenly distributed across the SCR catalyst 22.
[0075] In a fourth embodiment, the start value may be determined from a calculation for an SCR catalyst 22 with only one brick. For this purpose, the inverse model F.sup.1 is analytically solved for the one brick case and a target total NH3 level NH3.sub.ges is obtained for the SCR catalyst 22. This total NH3 target fill level NH3.sub.ges is then distributed across the SCR catalyst 22.
[0076] Thus, a start value for the method may be determined and the method may be continued in a step 230.
[0077] In a step 230, the NOx concentrations and the NH3 concentrations are then iteratively solved according to the formulas (3) and (4):
[0078] with x.sub.k,0.sup.ds=x.sub.k.sup.us, r.sub.NOx the function for calculating NOx concentrations, r.sub.NH3 the function for calculating NH3 concentrations, m.sub.NH3,i i-th NH3 mass, T.sub.SCR,i the temperature of the i-th brick, the NH3 concentration x.sub.NH3,i-1.sup.ds of the previous brick, x.sub.NOx,i-1.sup.ds the NOx concentration of the previous brick, x.sub.O2 the oxygen concentration and p the exhaust gas pressure.
[0079] The method then continues in a step 240.
[0080] In a step 240, a balancing of the NOx and NH3 concentrations upstream and downstream of each brick i is determined according to the formula (7):
with .sub.NOx,i the NOx conversion efficiency of the i-th brick, x.sub.NOX,i-1.sup.ds the NOx concentration of the previous brick, the NH3 concentration x.sub.NH3,i-1.sup.ds of the previous brick, and a stoichiometric factor corresponding to the NH3 equivalents from the NOx conversion, and in particular in the range of (1:1.
[0081] The method then continues in a step 250.
[0082] In a step 250, whether the equation (11) is satisfied for all of the bricks i of SCR catalyst 22 is checked:
wherein e.sub.tol is a suitable, specifiable tolerance threshold. This tolerance threshold can preferably be interpreted as a rate of change of the target NH3 individual fill levels NH3.sub.soll, i.e., it indicates how much the fill levels are allowed to change in the defined stationary point. This may be determined in an application phase for the SCR catalyst 22.
[0083] If the tolerance threshold is not met for all of the bricks i, the method is continued again in step 220, wherein an adaptation of the NH3 filling levels for the current estimate (at the start of the method this is the start value) is carried out. This may be done, for example, by a Newton-based method. To do so, the derivative matrix (Jacobi matrix) of the function to be minimized for formula (11) must be calculated:
[0084] The quotient of the function to be minimized and the Jacobi matrix determines the step size and direction of the adaptation of the current estimate according to the formula:
[0085] In the event that the condition from formula (11) is satisfied for all of the bricks i, the method is continued in a step 260.
[0086] In a step 260, the target NH3 individual fill levels are then combined to a target NH3 fill level NH3.sub.soll and the method may be continued in a step 270.
[0087] In a step 270, the determined desired target NH3 fill level is added to the dosing strategy and adjusted by means of a dosing strategy, preferably by means of a P regulation between the target and actual value. The proportion of the P regulator is added to the pilot amount.
[0088] The method can then be started from the beginning in Step 200 or terminated.