Drum lagging material
12343956 ยท 2025-07-01
Assignee
Inventors
- Donald J. Farrell (Delmar, NY, US)
- Charles Pinson (Covington, LA, US)
- Kaz P. Raczkowski (Wynantskill, NY, US)
Cpc classification
F16C2223/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/53
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16G3/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
D06N3/0015
TEXTILES; PAPER
B31F1/30
PERFORMING OPERATIONS; TRANSPORTING
B32B5/263
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31F1/30
PERFORMING OPERATIONS; TRANSPORTING
B32B5/26
PERFORMING OPERATIONS; TRANSPORTING
D06N3/00
TEXTILES; PAPER
Abstract
Disclosed are lagging materials for use on a driven cylindrical pulley or drum for an industrial machine. A lagging material can comprise a seaming element along the cross-machine direction (CD) of each of the opposing ends of the lagging material for forming a seam for seaming opposing ends of a lagging material when brought together. A lagging material can also comprise coatings that increase the Coefficient of Friction of a lagging material when the lagging material is installed onto the drum such that no additional adhesive is required to keep the lagging on the drum circumference when in operation. Also described is an apparatus for installing an on machine seamable lagging including at least two opposed elongate members, such that when the elongate members are drawn together, the lagging material is stretched into a seamable position to be installed on the drum.
Claims
1. An on-machine seamable lagging material for a drum for an industrial machine selected from a papermaking machine, nonwovens manufacturing machine, or a corrugator machine for the manufacture of corrugated packaging board, the lagging material comprising: a woven substrate, made from synthetic yarns, the woven substrate having a first side and a second side; a first coating applied to the first side of the woven substrate, wherein the first side is a drum contacting inner surface of the lagging material; wherein the first coating increases a coefficient of friction of the lagging material when the lagging material is installed onto the drum such that no additional adhesive is required; wherein the lagging material is elastic in a direction able to correspond to a machine direction (MD) of the industrial machine; and a cross-direction seam, the seam configured to couple a first end of the woven substrate to a second end of the woven substrate.
2. The lagging material of claim 1, further comprising: a second coating applied to the second side of the woven substrate, wherein the second side is an opposing side to the first side and is a belt-contact side.
3. The industrial lagging material fabric of claim 2, further comprising: a first batt layer between the first coating and the woven substrate; and a second batt layer between the second coating and the woven substrate.
4. The lagging material of claim 3, wherein at least one of the first batt layer or the second batt layer is needled to the woven substrate.
5. The lagging material of claim 1, wherein the seam includes a clipper hook seam, or a spiral link seam.
6. The lagging material of claim 1, wherein the lagging material has a thickness in a range from 0.221 to 0.368 inches.
7. The lagging material of claim 1, wherein the lagging material has a thickness in a range from 0.192 inches to 0.320 inches.
8. The lagging material of claim 1, wherein the first coating includes an elastomer and is thermoset or thermoplastic.
9. The lagging material of claim 8, wherein the elastomer is selected from the group consisting of: polyurethane, rubber, and silicone.
10. The lagging material of claim 1, further comprising a plurality of openings adjacent the cross-direction seam, the plurality of openings configured to receive an installation apparatus when the lagging material is placed around a roll or drum.
11. The lagging material of claim 10, wherein the first and second ends of the woven substrate comprise a plurality of openings adjacent the cross-direction seam.
12. The lagging material of claim 11, wherein each opening of the plurality of openings in the first end of the woven substrate is laterally paired in the machine direction with an opposing opening of the plurality of openings in the second end of the woven substrate.
13. The lagging material of claim 12, wherein the lagging material is configured to receive a plurality of lagging material engagement members of the installation apparatus.
14. The lagging material of claim 13, wherein the installation apparatus comprises at least two opposed elongate members, each elongate member being structured to be placed longitudinally along the cross-machine direction of the roll or drum over opposing sides of the seam, and a plurality of tensioning members operably engaged with the opposed elongate members for drawing the opposed elongate members together in the machine direction along the surface of the roll or drum, wherein the plurality of lagging material engagement members are attached to each opposed elongate member, and each lagging material engagement member is substantially laterally paired in the machine direction with an opposing lagging material engagement member on the opposing elongate member.
15. The lagging material of claim 14, wherein the lagging material engagement members are selected from the group consisting of: hook elements, clasps, and screws.
16. The lagging material of claim 1, wherein the lagging material provides a protective sheathing for the drum.
17. The lagging material of claim 1, wherein an average static coefficient of friction of the lagging material is Ks=2.81 and an average dynamic coefficient of friction of the lagging material is Kd=2.44.
18. The lagging material of claim 1, wherein the average static coefficient of friction of the lagging material is Ks=1.58 and the average dynamic coefficient of friction of the lagging material is Kd=2.41.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) For a more complete understanding of the invention, reference is made to the following description and accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) It will be noted that the same reference numbers are used to refer to the same features throughout the Figures.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) Initially, although embodiments are disclosed in the context of a drive drum in a corrugator machine, ordinarily skilled artisans will appreciate that the disclosed embodiments of the lagging material and installation device have application to other drive roll covers or other industrial machines that include drive drums, such as papermaking machines and nonwovens manufacturing machinery.
(12)
(13)
(14) As will be appreciated, corrugator machines place the belts, and hence the drive drums 25 and pulleys, under highly stressful and adverse conditions. The belts 52, 54, 74 to operate properly, must move at the speed of the drum surface as the belt and board move through the section. This is achieved by applying lagging to the drum surface(s), lagging being a material that wraps around the drum surface and provides sufficient friction between the belt's inner surface (nonsheet surface) and the lagging to prevent the belt from slipping.
(15) Conventional prior art lagging is be installed on a drum using a very strong rubber contact cement like 3M 1300L, which adheres to the lagging and to the drum surface.
(16) Disclosed is a lagging sufficiently elastic in the machine direction (MD) and having other properties, such that it does not require adhesives such as those above to maintain grip on a drum, and an installation apparatus therefor. For example, in one embodiment shown in
(17) As will be appreciated, as the belt is wrapping a steel drum, the single or double-coated lagging prevents the lagging from slipping on the drum and also prevents (or at least minimize) the belt from slipping on the lagging. For example, a coated lagging can have a Coefficient of Friction of about 7 times greater than that of a conventional lagging, as shown in the Table 1.
(18) TABLE-US-00001 TABLE 1 Average of Average of Kstatic Kdynamic Conventional Lagging steel 0.30 0.26 Coated Lagging steel 1.58 1.41
(19) For such a lagging, it is advantageous to have, among other things, an efficient and effective way to install the lagging on the drum without glue adhesive. For example, lagging is replaced on a periodic basis due to wear or for other reasons. For a conventional prior art lagging material such as that heretofore described, once it is glued to the drum surface, in order to replace it (e.g. annually) a crew of people have to grind, scrape, and remove all the material off the roll/drum to allow the new glue and lagging to be installed. In most cases, this requires several days to accomplish while the machine is down and out of operation.
(20) In various embodiments the lagging material is configured to be a lagging for a corrugator machine drive roll/drum in the manufacture of corrugated packaging board. There are many variations of lagging, some woven, some woven with needled batt, some coated on the belt (or non drum) surface contact side; however no conventional lagging material has a cross-machine direction (CD) seam or is made to be on machine seamable. Accordingly, in one embodiment, as shown at
(21) In another embodiment, shown at
(22) Accordingly, specifications for a lagging material can be configured for use on industrial machines as described herein. Exemplary weights and caliper ranges for embodiments of the lagging including (1) an uncoated substrate, (2) a single coated lagging coated only on the drum contact side, or (3) double coated on the drum contact side and sheet contact side are given in Table 2 as follows.
(23) TABLE-US-00002 TABLE 2 Low High Low High Nominal Range Range Nominal Range Range Weight (10%) (+50%) Weight (10%) (+50%) oz/ft2 oz/ft2 oz/ft2 kg/m2 kg/m2 kg/m2 Substrate 7.0 6.3 10.5 2.1 1.9 3.2 Single 11.9 10.7 17.9 3.6 3.3 5.4 Coated Double 16.8 15.1 25.2 5.1 4.6 7.7 Coated Low High Low High Nominal Range Range Nominal Range Range Caliper (10%) (+50%) Caliper (10%) (+50%) inches inches inches mm mm mm Substrate 0.180 0.162 0.270 4.6 4.1 6.9 Single 0.213 0.192 0.320 5.4 4.9 8.1 Coated Double 0.245 0.221 0.368 6.2 5.6 9.3 Coated
(24) As will be appreciated, the higher end of the range is elevated as there may be some machines that may need a thicker belt on one of the drive rolls so that the effective diameter (e.g., diameter of the roll together with thicknesses of the lagging and the corrugator belt) of the two drive rolls are the same and they pull the corrugator board at the same speed.
(25) In one exemplary embodiment, a lagging material 10 of
(26) A seamable lagging material can be configured to be installed for use on a cylindrical pulley or drum for an industrial machine. In another embodiment, as shown in
(27)
(28) In one embodiment the each elongate member comprises a base portion 2a, 3a and an upright portion 2b, 3b, such as an angle iron as is shown. For example, each elongate member is aligned in the cross-machine direction (CD) and placed over each end 11, 12 of a flat (non-continuous and unseamed) lagging 10 that is wrapped around a drum 25 for installation thereon. The base of the angle iron is placed along the cross-machine direction (CD) on the drum over one joining end 11 of the lagging 10, and the upright portion 2b, 3b of the angle iron stands substantially perpendicular to the drum. Each elongate member 2 is configured to be substantially laterally paired in the machine direction (MD) with an opposing elongate member 3 around the seam area 13 when installing the lagging material 10 on the drum 25. As will be understood, while the elongate member is shown as an angle iron, other embodiments are contemplated. For example, instead of an angle iron, a rod or planar element could be structured to act as an installation apparatus.
(29) A plurality of lagging material engagement members 4, 5 can be attached to each opposed elongate member 2, 3. For example, a plurality of hook elements 4a, 4b, 4c, 5a, 5b, 5c are attached to each respective elongate member 2, 3. As shown in
(30)
(31) As will be understood, other embodiments of engagement devices 4, 5 can be employed, such as clasps. Also, any number of techniques may be used to attach engagement devices 4, 5 such as welding, screwing, or hooking to an elongated member 2, 3.
(32) As shown in
(33) Each lagging material engagement member 4, 5 is positioned to engage the seaming area 13 at corresponding openings 14, 15 on the lagging material 10. For example, as shown in
(34) As shown on
(35) The apparatus comprises a tensioning member 8 operably engaged with the opposed elongate members 2, 3 for drawing the opposed elongate members 2, 3 and consequently the lagging ends together in the machine direction (MD). In one embodiment, the apparatus comprises a plurality of tensioning members 8a, 8b, 8c, but as is apparent, the apparatus can be configured to have any number of tensioning members 8n. As shown in
(36) In another embodiment, tensioning member 8 can be acome-along winch (not shown). The come-along can operably engaged with the opposed elongate members 2, 3 for drawing the opposed elongate members 2, 3 and consequently the lagging ends together in the machine direction (MD).
(37) As shown, the elongate member 2 is a one quarter inch (6.4 mm) angle iron, the side view showing the upright portion 2b of the angle iron. Holes 6a, 6b, and 6c are drilled into the angle iron at substantially regular intervals. As will be noted, the measurement from hole 6a to holes 6b and from hole 6b to hole 6c are about the same, and hole 6b is in the center of the upright portion 2b.
(38) When opposing elongate members 2, 3 are in an installation configuration, as shown in
(39) In an embodiment where the tensioning member 8 is a come-along winch (not shown), the come-along can operably engaged with the opposed elongate members 2, 3 for drawing the opposed elongate members 2, 3 together in the machine direction (MD) as follows. When opposing elongate members 2, 3 are in an installation configuration, as shown in
(40) Each lagging material engagement member is structured to engage a seaming area 13 of the lagging material such that when the elongate members are drawn together, the lagging material is stretched into a seamable position to be installed on the drum.
(41) Accordingly, a seamable lagging material can be configured to be installed for use on a cylindrical pulley or drum for an industrial machine using an installation apparatus. In another embodiment the lagging material 10 as shown in
(42) A method for installing a lagging material using the device embodiments described herein is disclosed. Consistent with the embodiments of the installation apparatus 1 described in
(43) At block 200, the method comprises positioning at least two opposed elongate members 2, 3 longitudinally along the cross-machine direction (CD) of a drum 25 over the opposing sides 11, 12 of a seaming area 13 of the lagging material 10 and attaching a plurality of lagging material engagement members 4, 5 attached to each opposed elongate members 2, 3 along the cross-machine direction (CD) to the plurality of openings 14, 15, the openings being correspondingly spaced along the cross-machine direction (CD) of the seaming area 13 on each of the opposing ends 11, 12 of the lagging material. At least three of the lagging material engagement devices correspond to at least three of the spaced openings at each of the opposing ends 11, 12 of the lagging material 10. As described above the lagging material engagement members can further comprise hook elements, and the method includes engaging each hook at a corresponding opening on the lagging material. The lagging material engagement members are spaced at substantially regular intervals along the cross-machine direction (CD), as described herein.
(44) Consistent with the description of the installation device 1 herein, the method further comprises engaging each lagging material engagement member 4 on one elongate member 2 with the openings 14 on one end 11 of the lagging material 10, and engaging each lagging material engagement member 5 on the opposing elongate member 3 with the openings 15 laterally positioned in the machine direction (MD) on the opposing end 12 of the lagging material 10.
(45) At blocks 300-320, the method comprises bringing the ends 11, 12 of the lagging material together by operating a tensioning member 8 operably engaged with the opposed elongate members 2, 3 for drawing the opposed elongate members 2, 3 together in the machine direction (MD); wherein each lagging material engagement member 2, 3 is structured to engage a seaming area 13 of the lagging material 10 such that when the elongate members 2, 3 are drawn together, the lagging material is stretched into a seamable position to be installed on the drum. In one embodiment, the method includes operating a plurality of tensioning members 8a, 8b. 8c positioned proximate to each of the engagement members as described herein. While the apparatus can be configured to have any number of tensioning devices 8a . . . n, in the embodiment where the tensioning device is three threaded bolts or screws, an operator or operating mechanism could tighten the nuts 9a, 9b, 9c, on each of the screws such that the elongate members 2, 3 pull the opposing ends 11, 12 of the lagging material 10 together into a seaming position.
(46) In an embodiment where the tensioning member 8 is a come-along winch (not shown), the come-along winch 8 can be positioned such that a pair of hooks from the winch engages transversely through the holes 6b and 7b such that the winch can be operated to pull the opposing elongate members 2, 3 at that position. For example, as block 300 first engages the come-along winch to bring the ends of the lagging material into the seaming position, which may be sufficient to bring the whole seam 16 into the seaming position, in which case the method moves directly to seaming at 400. Or, as another alternative, the winch can be similarly engaged in turns at holes 6a and 7a, 6b and 7b and again at 6c and 7c respectively. An operator or operating mechanism could place and operate the winch at each location 6a, 7a; 6b, 7b; 6c,7c such that the elongate members 2, 3 pull the opposing ends 11, 12 of the lagging material 10 together into a seaming position.
(47) At block 400, once all three screws have been tightened or the tensioning member otherwise operated such that the seam 16 is in the seaming position, the lagging material 10 can be seamed on the drum 25 as for example, with a pin or pintle.
(48) It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained and, because certain changes may be made in carrying out the above method and in the construction(s) set forth without departing from the spirit and scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.