DIFFUSION DISCRIMINATING GAS SENSORS
20250224386 · 2025-07-10
Inventors
Cpc classification
B82Y15/00
PERFORMING OPERATIONS; TRANSPORTING
G01N21/41
PHYSICS
G01N27/227
PHYSICS
G01N27/18
PHYSICS
International classification
G01N33/00
PHYSICS
G01N5/02
PHYSICS
Abstract
The invention relates to a gas sensor for detecting one or a plurality of volatile compounds in a gas, the sensor comprising: a signal transducer comprising a layer comprising nanopores wherein the gas has access to the nanopores in said layer, a heating or cooling element, with adjustable temperature settings, for heating or cooling said layer comprising said nanopores, means for access of said gas to said layer comprising said nanopores, an electronic circuit, monitoring a time-dependent and a temperature-dependent signal generated by the signal transducer upon adsorption or release of a compound from the nanopores in said layer.
Claims
1. A gas sensor for detecting one or a plurality of volatile compounds in a gas, the sensor comprising: a signal transducer comprising a layer comprising nanopores wherein the gas has access to the nanopores in said layer, a heating or cooling element, with adjustable temperature settings, for heating or cooling said layer comprising said nanopores, means for access of said gas to said layer comprising said nanopores, an electronic circuit, monitoring a time-dependent and a temperature-dependent signal generated by the signal transducer upon adsorption or release of a compound from the nanopores in said layer.
2. The gas sensor according to claim 1, wherein the layer comprising nanopores has a thickness of less than 5 m, for example between 50 to 300 nm.
3. The gas sensor according to claim 1 or 2, wherein the nanopores in the layer comprising nanopores have an average diameter of below 10 nm, of below 10 nm, or of below 2 nm.
4. The gas sensor according to any one of claims 1 to 3, wherein the layer comprising nanopores is a zeolite or a porous carbon.
5. The gas sensor according to any one of claims 1 to 3, wherein the layer comprising nanopores is a MOF (Metal-Organic Framework).
6. The gas sensor according to any one of claims 1 to 5, wherein the heating element and layer comprising nanopores are separated by a heat conductive material.
7. The gas sensor according to claim 6, wherein the heat conductive material has a heat conductivity of at least 0.3 W/mK.
8. The gas sensor according to claim 6 or 7, wherein the heat conductive material is a non-electrically conductive material such as silicon nitride, silicon oxide, silicon carbide or a ceramic.
9. The gas sensor according to any one of claims 1 to 8, wherein the heating element is ohmic heater, such as a micro hotplate.
10. The gas sensor according to any one of claims 1 to 9, wherein the signal transducer is an electronic, capacitive, optical or gravimetric signal transducer.
11. The gas sensor according to claim 10, wherein the capacitive signal transducer comprises a bottom heat conductive layer, and a top gas permeable conductive layer, and the layer comprising nanopores is positioned between said bottom layer and said top layer.
12. The gas sensor according to claim 10, wherein the optical signal transducer a bottom reflective or semi-reflective layer, a top reflective or semi-reflective gas permeable layer and the layer comprising nanopores is positioned between said bottom and said top layer.
13. The gas sensor according to claim 10, comprising a gravimetric signal transducer wherein the layer comprising nanopores is positioned, and in contact with, on one or more mechanical resonators of which the resonant frequency or amplitude can be monitored.
14. The gas sensor according to claim 13, wherein the gravimetric transducer operates in a static or resonant mode.
15. The gas sensor according to claim 13 or 14, wherein the gravimetric transducer is a cantilever or a coupled resonator.
16. The gas sensor according to any one of claim 1 or 15, wherein the layer comprising the nanopores is in direct contact with the transducer.
17. The gas sensor according to any one of claim 1 or 15, wherein the layer comprising the nanopores and the transducer are spatially separated.
18. The gas sensor according to claim 17, wherein the transducer is a metal oxide semiconductor sensor.
19. The sensor according to any one of claims 1 to 18, wherein the gas sensor comprises a plurality of layers comprising nanopores, wherein the material of the layers have different affinities for a volatile compound and/or different diffusion properties for a volatile compounds, and wherein each of layers is part of an individual signal transducer.
20. The sensor according to claim 19, wherein each of the plurality of layers comprising nanopores can be subjected to a separate temperature regime.
21. The sensor according to claim 19 or 20, wherein each of the plurality of layers comprising nanopores differs in thickness.
22. A method for determining the presence and/or quantity of a plurality of volatile compounds in a gas comprising the steps of: a) Introducing a gas into a sensor in accordance to any one of claims 1 to 20 whereby compounds in the gas can adsorb in the nanopores of the layer comprising nanopores, b) decreasing or increasing the temperature of the layer comprising nanopores, thereby releasing adsorbed compounds from the nanopores upon heating, or adsorbing compounds in the nanopores upon cooling, c) measuring from the signal transducer the temperature-dependent and time dependent release and/or adsorption of compounds from or to the nanopores, d) determining based on the measurements of the transducer the presence and/or concentration of at least two volatile compounds in the gas.
23. The method according to claim 22, wherein is step b) the temperature of the layer comprising nanopores is increased, thereby releasing adsorbed compounds from the nanopores.
24. The method according to claim 22 or 23, determining in step d) the presence and concentration of water in the gas.
25. The method according to any one of claims 22 to 24, wherein the temperature of the layer comprising nanopores is perturbated in a periodic manner.
26. The method according to any one of claims 22 to 25, wherein the adsorption or release of compounds is monitored on multiple layers comprising nanopores.
27. The method according to any one of claims 22 to 26, wherein the gas introduced in step a) contains up to 50% (v/v) up to 75% (v/v) or up to 100% (v/v) water vapor.
28. The method according to any one of claims 22 to 27, wherein the gas introduced in step a) is outside ambient air or air within a building.
29. The method according to any one of claims 22 to 28, wherein the gas introduced in step a) is an exhaled animal or human breath.
30. The method according to any one of claims 22 to 29, wherein the method determines the presence and/or concentration of one or more 1-propanol, 1-butanol, acetone pentane and hexane in a gas.
31. The method according to any one of claims 22 to 30, wherein the method determines the presence and/or concentration of one or more 1-propanol, 1-butanol, acetone pentane and hexane in a gas comprising water vapor.
Description
DESCRIPTION OF THE INVENTION
Figure Legends
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[0060] A. Open-top implementation of the separated element concept. Dark elements (1): heater with nanoporous material coated on top. Lighter elements (2): transduction element. Top: top view. Bottom: cross-sectional side view.
[0061] B-C. Semi-enclosed implementations of the separated element concept. Dark elements (1): heater with nanoporous material coated on top. Lighter elements (2): transduction element. Top: top view. Bottom: cross-sectional side view.
[0062] D Sampled measurement method. The adsorbent temperature jumps from T.sub.1 to T.sub.0 (T.sub.0<T.sub.1), and molecules will start to diffuse into the adsorbent (since the adsorbed quantity n.sub.0>n.sub.1). Before equilibrium at T.sub.0 is established, the temperature jumps back to T.sub.1 after a well-defined dwell time t.sub.1, and the molecules that could diffuse in are desorbed. The desorbed fraction is quantified downstream using a mass spectrometer. By systematically varying the time t, the amount adsorbed vs. time curve can be constructed and fitted with a suitable diffusion model to extract the diffusivity at T.sub.0.
[0063] The invention presented herein devises a method to selectively detect analytes and measure their concentration by gas sensors or sensor arrays that display kinetic selectivity.
[0064] The features disclosed in the description, or in the claims, or in the accompanying drawings, expressed in their specific forms or in terms of a means for performing the disclosed function, or a method or process for obtaining the disclosed results, as appropriate, may, separately, or in any combination of such features, be utilised for realising the invention in diverse forms thereof.
[0065] While the invention has been described in conjunction with the exemplary embodiments described above, many equivalent modifications and variations will be apparent to those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments of the invention set forth above are considered to be illustrative and not limiting. Various changes to the described embodiments may be made without departing from the spirit and scope of the invention.
[0066] For the avoidance of any doubt, any theoretical explanations provided herein are provided for the purposes of improving the understanding of a reader. The inventors do not wish to be bound by any of these theoretical explanations.
[0067] Any section headings used herein are for organizational purposes only and are not to be construed as limiting the subject matter described.
[0068] Throughout this specification, including the claims which follow, unless the context requires otherwise, the word comprise and include, and variations such as comprises, comprising, and including will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
[0069] It must be noted that, as used in the specification and the appended claims, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. Ranges may be expressed herein as from about one particular value, and/or to about another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by the use of the antecedent about, it will be understood that the particular value forms another embodiment. The term about in relation to a numerical value is optional and means for example +/10%.
Sensing Principle
[0070] The measurement of diffusion requires out-of-equilibrium conditions for adsorption. The adsorption equilibrium can be modulated by changing the analyte concentration, gas pressure or sensor temperature. The analyte concentration and gas pressure are difficult to modulate in real-world applications, but the temperature modulation is easily achieved by introducing a heating element to the sensor. Therefore, the diffusion discriminating sensors comprise a heating element that provides a rapid temperature perturbation to the sensing element that measures the amount of adsorbed gas (
[0071] Ideally, the microporous layer has a geometrical form that ensures fast diffusion time constants and a single-exponential diffusion event for a single analyte. Possible geometrical forms are thin film and particles with narrow particle size distribution. A particularly suitable form is a thin film. For a simple signal interpretation, the sensor signal is linearly proportional to the number of adsorbed molecules. All examples here assume geometrical form of a thin film and linear relation between signal and amount of adsorbed molecules. In such a case, the diffusion of a single analyte produces an exponential decay function (Equation 1).
where S is the sensor signal, D is the diffusion constant, l is the film thickness and t is time.
[0072] In the first example, the heating element provides a step-like temperature perturbation from temperature T.sub.1 to T.sub.2 (
[0073] In the second example, the heating element provides a periodic temperature perturbation, for example, in the form of a sine wave (
Sensor Configurations
[0074] A sensor transduction mechanism translates the amount of analyte adsorbed to measurable signal. Possible transduction mechanisms include the ones with electrical, optical or gravimetrical readout. Especially useful are electrical and optical readouts, since they can be easily integrated with a heater element. A possible transduction mechanism for adsorption sensors with electrical readout is the measurement of capacitance (or complex impedance), since most of the microporous materials are dielectrics. Upon the adsorption of analyte molecules in the microporous material, its effective dielectric constant increases proportionally to the amount adsorbed and the dielectric constant of the adsorbed phase. Similarly, the refractive index increases upon adsorption of analytes, which is exploited in sensors with optical readout. Here, the capacitive sensors are described in more detail, although same principles apply also to sensors with other transduction mechanisms.
[0075] Suitable capacitor architectures are the metal-insulator-metal (MIM) configuration (
[0076] The MIM configuration consists of a microporous sensing layer sandwiched between two electrodes. The capacitance of the MIM senor is determined by the area of electrode overlap, the thickness of the sensing layer and dielectric constant of the sensing layer. The bottom electrode is deposited on the substrate and is covered by a microporous sensing layer. The top electrode is deposited on the top of a sensing layer and is gas permeable. In some embodiments, the top electrode is in the form of a thin layer made of noble metal (Au, Pt, or Ag) with thickness between 7-100 nm. In the MIM configuration, the top electrode can, in some cases, introduce an additional resistance for the diffusing gas molecules, which increases the apparent diffusion time constants. The diffusion resistance of the electrode scales with the denser morphology of the electrode (or absence of pinholes in the electrode) and, consequently, with its thickness. In some embodiments, the electrode thickness is used to shift the diffusion time constants of fast-diffusing analytes into the operating range of a sensor by increasing the diffusion path length through the microporous material.
[0077] The IDE configuration consists of in-plane electrodes in the form of interdigitated fingers separated by a certain distance. The sensing layer is deposited on top of the electrodes, or the electrodes are deposited on top of the sensing layer. Due to the in-plane configuration of the electrodes, IDE sensors can accommodate sensing layers with a variety of morphologies, including rough layers with pinholes and particle coatings. The diffusion in the sensing layer is not obstructed by the top electrode, which can benefit the sensing of analytes with slow diffusion. However, IDE sensors have inferior sensitivity compared to MIM sensors due to the large stray contribution from the underlying substrate and surrounding atmosphere to the measured capacitance.
[0078] The heater provides the thermal perturbation to the sensing element, which results in out-of-equilibrium conditions required for detection of diffusion. The heater needs to provide a thermal input (either a pulse, step change, or a periodic temperature variation) that is fast relative to the time constant of diffusion of the fastest gas molecule to be detected. When the frequency of a periodic temperature variation is swept over a certain range, at least the fastest frequency in the range should fulfil this criterion. The thermal time constant of a whole sensor determines the lower detection limit for diffusivity and depends on the heater configuration, thermal properties, and thicknesses of layers composing the sensor.
[0079] In some embodiments, the heater is deposited on the backside of a thin substrate (
[0080] Ultra-low thermal time constants can be realized by using a suspended thin membrane (
[0081] The limit of detection at long times (low frequency) is determined by the maximum measurement time acceptable in sensing applications. Ideally, the measurement time should not exceed a few tens of seconds, for example, 10 seconds. The sensor bandwidth is determined by the range between the low and high time limits of the sensor. The typical bandwidth of diffusion discriminating sensors is between 10.sup.3 to 10.sup.7, with larger values preferred.
[0082] According to Equation 1, the intrinsic temporal response of the sensor depends on the diffusion constant of the VOC and the thickness of the nanoporous layer. The thickness of the nanoporous layer can be adjusted accordingly to the sensing application and may be, for example, less than 5 m, suitably about 50 nm to 300 nm thick.
Implementation Variant with Separated Elements & Sampled Measurement
[0083] The heater with nanoporous material on top and the transduction element do not have to be stacked on top of each other. Instead, both elements can be spatially separated inside of an open-top or semi-enclosed sensor package (
Diffusion Measurement and Performance
[0084] The diffusive transport of analyte molecules in the microporous material is largely controlled by steric interactions between the host and the analyte. Hence, diffusion kinetics are strongly dependent on the diameter of the diffusing molecule relative to the micropore size. Depending on the analyte molecule size, their diffusion constant can span over several orders of magnitude.
[0085] The discrimination power of diffusion-based sensors is tested by examining the desorption profiles of binary mixtures of analytes with a factor of 10 (
[0086] The proof of the concept is demonstrated using a MIM capacitance sensor that employs the prototypical microporous material, ZIF-8, as a sensing material. The diffusion constant of various analytes in ZIF-8 is given in Table 1. Typical interfering compounds in the ambient atmosphere, i.e., nitrogen, oxygen, carbon dioxide, and water, have diffusion constants smaller than 210.sup.11 m.sup.2s.sup.1. The analytes that can be considered as biomarkers in a human body, e.g., ethanol and acetone, have diffusion constants about 100 and 4000 times smaller than the background compounds, respectively. 1-hexane and trichloromethane, which are analytes of interest when monitoring the indoor air quality, have diffusion constants more than 100 000 times smaller than the background. These large differences in diffusion kinetics between background compounds and analytes of interest enable selective detection of analytes even at low concentrations of the latter.
[0087] In addition, several MOFs show a large difference in the equilibrium uptake of certain analytes, which can benefit the discrimination power of a sensor. The sensitivity of the sensor with the ZIF-8 layer in the MIM configuration toward different analytes is given in Table 2. ZIF-8 capacitive sensors show higher sensitivity toward 1-butanol and 1-hexane, which benefits the detection limit of these analytes. On the other hand, the sensor sensitivity toward water is small, which is an advantage since water is frequently an interfering compound.
TABLE-US-00001 TABLE 1 Diffusion constants of different analytes in ZIF-8 at 24 C. Compound Diffusion constant (m.sup.2s.sup.1) Oxygen (6) 1 10.sup.9 Nitrogen (6) 4 10.sup.10 Carbon dioxide (6) 2 10.sup.10 Methane (6) 4 10.sup.11 Water (7) 2 10.sup.11 Methanol (8) 4 10.sup.11 Ethanol (7) 2 10.sup.13 Acetone (10) 5 10.sup.15 1-propanol (10) 1 10.sup.15 1-butanol (10) 3 10.sup.16 1-hexane (10) 2 10.sup.16 Trichloromethane (10) 3 10.sup.17 (6): [Hu et al. (2020) Inorg. Chem. Front. 7, 1598-1632] (7): [Zhang et al. (2012) J. Phys. Chem. Let. 3 2130-2134] (8): [Zhang et al. (2013) J. Phys. Chem. Let. 4, 3618-3622] (10): [Measured using spectroscopic ellipsometry]
TABLE-US-00002 TABLE 2 Sensitivity (C/C.sub.0) of ZIF-8 sensors in MIM configuration toward different analytes at 24 C. The values are measured in a dilution regime before the characteristic sigmoidal uptake occurs. VOC C/C.sub.0 per ppm (10.sup.6) Water 3.7 MeOH 3.9 EtOH 18 Acetone 91 1-PrOH 100 1-BuOH 630 1-hexane 390
[0088] The data to support the above were collected using a capacitance sensor in the MIM configuration and a commercial hotplate setup that can reach heating rates of up to 150 K min-1. The sensor consists of a 260 nm thick ZIF-8 layer with a 20 nm thick silver top electrode. Capacitance measurements were performed at the frequency of 100 kHz. In pure nitrogen, the sensor shows the weak temperature dependence of capacitance with C/C.sub.0=210.sup.4 per degree Celsius, which is due to the intrinsic temperature dependence of dielectric properties of ZIF-8. The change in capacitance upon applying a temperature step (as described in
[0089] In the first example, the behaviour of diffusion signal at different concentrations of 1-butanol was tested (
[0090] In the second example, the temperature step amplitude (T.sub.2T.sub.1) was varied in the range between 6 C.-36 C. (
[0091] In the third example, the temperature step with the amplitude of 16 C. was applied in the presence of a single analyte (either methanol, water, ethanol, 1-propanol, 1-butanol, or hexane), and the sensor signal (capacitance) was monitored over time (
[0092] In the fourth example, a temperature step with an amplitude of 16 C. was applied in the presence of a binary mixture of methanol (p/p.sup.0=8% at 24 C.) and 1-butanol (p/p.sup.0=0.5% at 24 C.). The temporal response of a sensor signal shows two desorption events occurring at the characteristic times (
[0093] In the fifth example, a desorption response of a sensor with an extended measurement bandwidth from 10.sup.5 to 10.sup.2 s is calculated for a ternary mixture of analytes. This scenario mimics a sensor fabricated on a suspended thin membrane with an ultra-low thermal time constant. The assumed mixture consisted of 40% of relative humidity, 200 ppm of acetone, and 10 ppm of 1-hexane. The sensor response is calculated using the sensor response values for single components given in Table 1 and Table 2. No mutual interactions between adsorbed analytes were assumed, which is reasonable assumption due to high dilution of analytes. Due to large differences in the diffusion constant of each analyte, three diffusion events are clearly observed in the calculated temporal response of a sensor. Each event can be fitted separately using a single exponential decay function to obtain the diffusion time constant and diffusion signal amplitude. Using this approach, the mixture composition can be perfectly reconstructed, i.e., the concentration and diffusion constant of individual analyte is measured within 5% error.
[0094] Another important feature of diffusion discriminating sensors is that the diffusion constants of analytes are intrinsic to a microporous material. This should simplify the transfer of calibration models between sensors, given that the microporous layer morphology and thickness are constant.
[0095] Additional measurements on single components and their mixtures were performed to evaluate the selectivity of the diffusion discriminating sensor in parts-per-million VOC concentration range. A classification of VOCs is possible by plotting the diffusion constant (giving the selectivity) vs the amplitude of the desorption curve (giving the concentration).
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