LENS WITH LENS BARREL
20220326416 · 2022-10-13
Inventors
Cpc classification
International classification
Abstract
A lens with a lens barrel includes a metal lens barrel, a glass lens disposed in the metal lens barrel, and a glass light absorber disposed between an inner perimeter surface of the metal lens barrel and an outer edge of the lens in a radial direction of the metal lens barrel. A first temperature range from a deformation point to a softening point of a first glass material constituting the lens and a second temperature range from a deformation point to a softening point of a second glass material constituting the light absorber overlap each other.
Claims
1. A lens with a lens barrel, comprising: a metal lens barrel; a glass lens disposed in the metal lens barrel; and a glass light absorber disposed between an inner perimeter surface of the metal lens barrel and an outer edge of the lens in a radial direction of the metal lens barrel, wherein a first temperature range from a deformation point to a softening point of a first glass material constituting the lens and a second temperature range from a deformation point to a softening point of a second glass material constituting the light absorber overlap each other.
2. The lens with the lens barrel according to claim 1, wherein the first temperature range of the first glass material and the second temperature range of the second glass material have an overlap, and a differential between an upper limit and a lower limit of the overlap is 10° C. or higher.
3. The lens with the lens barrel according to claim 2, wherein a first glass transition point that is a glass transition point of the first glass material, is higher than a second glass transition point that is a glass transition point of the second glass material.
4. The lens with the lens barrel according to claim 1, wherein a difference of a refractive index between the first glass material and the second glass material is within ±2.5%.
5. The lens with the lens barrel according to claim 1, wherein the lens has a lens surface on at least one of end surfaces in a direction of an optical axis of the lens to exert a predetermined refractive action.
6. The lens with the lens barrel according to claim 5, wherein a surface formed by the second glass material disposed continuously with the lens surface is positioned between the lens surface and the metal lens barrel.
7. The lens with the lens barrel according to claim 5, wherein the lens includes a central portion having the lens surface and a periphery disposed at an outer edge of the central portion in a radial direction of the lens, and wherein a ratio of a thickness in the optical axis direction of the light absorber to a thickness of the periphery is 0.8 or greater.
8. The lens with the lens barrel according to claim 1, wherein the second glass material has an optical absorption band that is not present in the first glass material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0030] <Configuration of Lens with Lens Barrel>
[0031] The configuration of the lens with the lens barrel of an embodiment of the present invention will be described in detail with reference to
[0032] The lens with the lens barrel 10 illustrated in
[0033] <Lens Barrels 20 and 120>
[0034] The lens barrels 20 and 120 are made of metal in a hollow cylindrical shape and are formed by molding a metallic material. The metallic material constituting the lens barrels 20 and 120 is a material having a melting point higher than the softening point of the glass material used for the lenses 30 and 130 and the light absorbers 40 and 140, and for example stainless steel can be used.
[0035] <Lens 30>
[0036] The lens 30 illustrated in
[0037] The lens 30 has a shape that is rotationally symmetrical with respect to the optical axis AX and has a central portion A1 having two lens surfaces 31 and 32 and a periphery A2 provided on the outer edge of the central portion A1 in the radial direction with respect to the optical axis AX. The periphery A2 has an outer edge 30a as an outer peripheral surface facing an inner perimeter surface 20a of the lens barrel 20. The periphery A2 has a constant thickness D3 in the optical axis AX direction.
[0038] <Lens 130>
[0039] The lens 130 illustrated in
[0040] The lens 130 has a shape that is rotationally symmetrical with respect to the optical axis AX and has a central portion A11 having the lens surface 131 and a periphery A12 provided at an outer edge of the central portion A11 in the radial direction with respect to the optical axis AX. The periphery A12 has an outer edge 130a as an outer peripheral surface facing an inner perimeter surface 120a of the lens barrel 120. The thickness of the periphery A12 increases in the optical axis AX direction as it moves away from the optical axis AX and has a maximum thickness D13 at the outer edge 130a.
[0041] <Light Absorber 40>
[0042] The light absorber 40 illustrated in
[0043] <Light Absorber 140>
[0044] The light absorber 140 illustrated in
[0045] <Glass Materials>
[0046] A first glass material, which is a glass material constituting the lenses 30 and 130, has a glass transition point, a deformation point, and a softening point, and has a first temperature range as a temperature range from the deformation point to the softening point.
[0047] A second glass material, which is a glass material constituting the light absorbers 40 and 140, also has a glass transition point, a deformation point, and a softening point, and has a second temperature range as a temperature range from the deformation point to the softening point.
[0048] The first temperature range of the first glass material and the second temperature range of the second glass material have an overlap. The differential between an upper limit and a lower limit of the overlap is defined as an overlapping temperature range. The overlapping temperature range is preferably 10° C. or higher. Therefore, the lens barrel can be simultaneously formed in a state where a raw material 30m of the lens 30 and a raw material 40m of the light absorber 40 are both put into the lens barrel 20, because these materials have the overlapping temperature range as described above (see
[0049] In contrast, when the overlapping temperature range is less than 10° C., the deviation of the temperature ranges that are capable of molding the first glass material and the second glass material becomes large. Therefore, the lens 30 and the light absorber 40 are not easily formed simultaneously in the lens barrel 20 from a raw material 30m of the lens 30 and a raw material 40m of the light absorber 40. Accordingly, the above process increases the difficulty of positioning the lens 30 with respect to the lens barrel 20 through the light absorber 40.
[0050] When a material having the first glass transition point higher than the second glass transition point of the second glass material is selected as the first glass material used for the lens 30, the inner surface shape of the light absorber 40 is formed along the outer edge 30a of the periphery A2 of the lens 30 when the first glass material is disposed inside the second glass material and formed. As a result, the adhesion between the lens 30 and the light absorber 40 can be increased.
[0051] Furthermore, the second glass material is relatively more deformable than the first glass material. Therefore, in the cooling process, the temperature of the first glass material drops to equal to or less than the glass transition point, and the lens 30 is deformed so as to follow a first optical surface 51c of the upper mold 51. However, at the end surface 41 of the light absorber 40, plastic deformation continues so as to follow a lower surface 51b (molding surface) of the upper mold 51. Further, the plastic deformation of the inner perimeter surface 42 of the light absorber 40 continues so as to follow the shape of the outer edge 30a of the lens 30. Therefore, the shape transferability can be increased.
[0052] In contrast, in the process of heating and cooling at a low temperature using a soft glass such as soda lime glass, the position of the lens surface 31 cannot be controlled when the lens 30 is fixed to the lens barrel 20. Therefore, a problem such as light axis misalignment is likely to occur, especially in the case of aspherical lens.
[0053] The difference of a refractive index between the first glass material and the second glass material is preferably within ±2.5%. As a result, the light reflection at the boundary between the lens 30 and the light absorber 40 can be reduced. Particularly, stray light which is generated by the reflection of light from the lens 30 toward the light absorber 40 at the boundary and the return of the light to the lens 30 can be reduced, and the light to the light absorber 40 can be reliably absorbed. From the viewpoint of obtaining such optical effects in a more stable manner, the above difference in refractive index is preferably within ±1.5% and particularly preferably within ±0.5%.
[0054] As described above, the light absorber 40 is disposed between the inner perimeter surface 20a of the lens barrel 20 and the outer edge 30a of the lens 30. When the raw material 30m of the lens 30 and the raw material 40m of the light absorber 40 are disposed within the lens barrel 20 and formed integrally, a predetermined shape having the lens surface 31 of the lens 30 and a continuous end surface 41 is formed. This shape prevents stray light that is harmful to an image focused by the lens 30 from returning to the lens 30 by reflecting light from the lens 30 toward the light absorber 40 at the boundary or by reflecting light incident on the light absorber 40 at the inner perimeter surface 20a of the lens barrel 20. In addition, as in the case of a conventional lens with a lens barrel, it is not necessary to apply an additional process, such as blackening or the like, to the lens before assembling the lens to a holder, such as a lens barrel.
[0055] As illustrated in
[0056] Meanwhile, in the lens with the lens barrel 110 illustrated in
[0057] The relationship between the thickness of the periphery of the lens and the thickness of the light absorber is not limited to the relationship illustrated in
[0058] The second glass material of the light absorber 40 has an optical absorption band not present in the first glass material of the lens 30. For example, when the second glass material has an optical absorption band capable of absorbing light in a region having a longer wavelength than visible light, the light absorber 40 can absorb light having a longer wavelength than visible light among the light that is incident on the lens 30 and reduce the light having the wavelength region in a focused image.
[0059] The first glass material and the second glass material may also have optical absorption bands capable of absorbing light in different wavelength ranges from each other. For example, if ultraviolet light is absorbed by the first glass material and infrared light is absorbed by the second glass material, imaging can be performed by the lens 30 with reduced ultraviolet light and infrared light.
[0060] <Manufacturing Process of Lens with Lens Barrel>
[0061] Next, a manufacturing process of the lens with the lens barrel 10 will be described. The lens with the lens barrel 10 is manufactured using a mold 50 having an upper mold 51 and a lower mold 52 as illustrated in
[0062] The upper mold 51 has a mold 51a that is substantially disc-shaped. The upper mold 51 has a first optical surface 51c as a curved concave surface corresponding to the first lens surface 31 of the lens 30 at the center of a lower surface 51b facing the lower mold 52.
[0063] The lower mold 52 has a bottom wall 52a that is substantially disc-shaped. The lower mold 52 has a top surface 52b facing the bottom surface 51b of the upper mold 51 at the bottom wall 52a. The lower mold 52 has an optical surface 52c as a curved concave surface corresponding to the second lens surface 32 of the lens 30 at the center of a top surface 52b.
[0064] The bottom wall 52a has an annular recess 52d which is recessed downwardly along the outer periphery of its top surface 52b. Further, in the outer portion of the bottom wall 52a, a side wall 52e upwardly extends in a hollow cylindrical shape, that is, the side wall 52e extends toward the upper mold 51. The side wall 52e is connected to the annular recess 52d, and an inner perimeter surface 52f has an inner diameter corresponding to the outer peripheral surface 20b of the lens barrel 20.
[0065] As illustrated in
[0066] On the inside of the lens barrel 20, the raw material 40m of the light absorber 40, which is a hollow cylindrical shape, is disposed. On the inside of the raw material 40m, the raw material 30m of the lens 30, which is spherical or three-dimensionally similar to a sphere, is disposed. The raw material 30m is positioned so that a bottom center 31m of the raw material is positioned on the second optical surface 52c of the lower mold 52 (see
[0067] In the state illustrated in
[0068] As described above, the first glass material and the second glass material have an overlapping temperature range of 10° C. or higher from the deformation point to the softening point of these materials. Therefore, the shape of the light absorber 40 can be processed by the first optical surface 51c of the upper mold 51 and the second optical surface 52c of the lower mold 52, when the lens surfaces 31 and 32 of the lens 30 are formed, and the positioning of the lens 30 with respect to the lens barrel 20 through the light absorber 40 can be realized. Therefore, a lens with a lens barrel having a high positioning accuracy of the lens surfaces 31 and 32 with respect to the lens barrel 20 can be obtained. In addition, as with conventional lenses, there is no need for additional process, such as blackening or the like, in order to provide the optical absorption function, and thus the manufacturing process is not complicated. Then, in the light absorber 40, stray light generated by reflection of the light incident on the lens 30 at the inner perimeter surface 20a of the lens barrel 20 can be prevented from becoming light that is harmful to form an image by the lens.
Example 1
[0069] As a configuration corresponding to the lens with the lens barrel 10 of the above-described embodiment, the configurations E1, R1, R2, and R3 illustrated in
[0070] In the first reference configuration R1 illustrated on the left side of
[0071] In the configuration E1 as Example 1 of the above-described embodiment illustrated to the right side of
[0072] Here, K-PBK40 (the glass layer 62) and the near infrared absorption filter SCM 504 (the filter layer 63) overlapped each other in the temperature range from the deformation point to the softening point. Specifically, the temperature range of 64° C. from the deformation point 556° C. to the softening point 620° C. of the near infrared absorption filter SCM 504 was included in the temperature range from the deformation point 549° C. to the softening point 626° C. of K-PBK 40.
[0073] The second reference configuration R2 for comparison illustrated in
[0074] The third reference configuration R3 for comparison illustrated in
[0075] Reflectivity was measured for the above configuration E1, R1 to R3 under the following conditions.
[0076] Measuring equipment: a refractivity measurement function of industrial microscope USPM-RU (manufactured by Olympus Corporation) was used, and the reflectivity was measured by focusing on the surface to be measured.
[0077] Measurement light: an incident angle of 45 degrees, and a spot diameter of 0.1 mm
[0078] Wavelength range of measured light: 380 nm to 800 nm
[0079] In each of the above configurations E1 and R1 to R3, the glass layer 62 was placed at the top of the structure. As indicated by the dashed arrows, the measurement light was incident on the top surface of the glass layer 62.
[0080] The target surface for measurement was as follows.
[0081] S1: a top surface of the metal mirror 61 (
[0082] S2: a top surface or a bottom surface of the glass layer 62 (
[0083] S3: a boundary between the metal mirror 61 and the glass layer 62 (
[0084] S4: a bottom surface of the filter layer 63 of the third reference configuration R3 (
[0085] S5: a boundary between the metal mirror 61 and the filter layer 63 (
[0086] The above-described measurement target surfaces S3 and S5 were simulated under the following conditions to calculate the simulated value of the reflectivity for light in the wavelength range of 380 nm to 800 nm.
[0087] (1) Simulated value SS3 for the measurement target surface S3:
[0088] “Reflectivity between the glass layer 62 and the metal mirror 61”דTransmittance between both sides of the glass layer 62”דAbsorption coefficient of the glass layer 62”
[0089] (2) Simulation value SS5 for the measurement target surface S5:
[0090] “Reflectivity among the glass layer 62, the filter layer 63, and the metal mirror 61”דTransmittance between both sides of the glass layer 62”דAbsorption coefficient of the glass layer 62”
[0091]
[0092] As illustrated in
[0093] The reflectivity of the measured target surfaces S2 and S4 was as low as about 5% over the entire wavelength range.
[0094] Meanwhile, the reflectivity at the measurement target surface S5 in the configuration E1 as Example 1 and the corresponding simulation value SS5, that is, the reflectivity at the boundary between the metal mirror 61 and the filter layer 63 decreased sharply in the wavelength range of greater than 550 nm, and was almost zero in the red region and the near-infrared region of greater than 650 nm. Accordingly, when the glass layer 62 is disposed through the filter layer 63 on the metal mirror 61 exhibiting high reflectivity, it has been found that light incident on the filter layer 63 from the glass layer 62 is absorbed by the optical absorption function of the filter layer 63 in the near-infrared region, so that almost no light is returned to the glass layer 62.
Example 2
[0095] Next, the effect of the difference in refractive index of two adjacent materials on the reflectivity will be described with reference to
[0096] The refractive indices of the samples in
[0097] For the samples illustrated in
[0098] As illustrated in
[0099] According to this result, in the samples B11 to B16 in which the ratio of |n1−n2| to n1 was 2.5% or less, the reflectivity became 100% when the incident angle was around 80 degrees or more. Therefore, in a configuration in which the light absorber 40 was disposed outside the lens 30 in its radial direction, as in the case of the lens with the lens barrel 10 of the above-described embodiment, most of the light incident from the lens 30 to the light absorber 40 is believed to be incident at an incidence angle less than 80 degrees. Therefore, an effect, such that a strong reflection or total reflection at the boundary between the lens 30 and the light absorber 40 can be reduced, can be expected.
TABLE-US-00001 TABLE 1 Refractive index Difference of First glass plate refractive index (on the side of Second glass Ratio (%) Sample light incident) plate (Refractive of |n1 − |n1 − No. (Refractive index n1) index n2) n2| to n1 n2| B11 1.561 1.56 0.064 0.001 B12 1.565 1.56 0.319 0.005 B13 1.57 1.56 0.637 0.01 B14 1.58 1.56 1.266 0.02 B15 1.59 1.56 1.887 0.03 B16 1.60 1.56 2.50 0.04 B17 1.49 1.45 2.685 0.04
[0100] For the samples illustrated in
[0101] As illustrated in
[0102] According to this result, in the samples B21 to B25 in which the ratio of |n1−n2| to n1 was 2.5% or less, the reflectivity started to increase when the incident angle was around 80 degrees or more. Therefore, in a configuration in which the light absorber 40 was disposed outside the lens 30 in its radial direction, as in the case of the lens barrel 10 of the above-described embodiment, most of the light incident from the lens 30 to the light absorber 40 is believed to be incident at an incidence angle less than 80 degrees. Therefore, an effect, such that a strong reflection at the boundary between the lens 30 and the light absorber 40 can be reduced, can be expected.
TABLE-US-00002 TABLE 2 Refractive index Difference of First glass plate refractive index (on the side of Second glass Ratio (%) Sample light incident) plate (Refractive of |n1 − |n1 − No. (Refractive index n1) index n2) n2| to n1 n2| B21 1.56 1.561 0.064 0.001 B22 1.56 1.565 0.321 0.005 B23 1.56 1.57 0.641 0.01 B24 1.56 1.58 1.282 0.02 B25 1.56 1.59 1.923 0.03 B26 1.56 1.60 2.564 0.04
[0103] For the samples illustrated in
[0104] As illustrated in
[0105] According to this result, in the samples B31, B33, and B34 in which the ratio of |n1−n2| to n1 was 2.5% or less, the reflectivity became 100% when the incident angle was around 78 degrees or more. Therefore, in a configuration in which the light absorber 40 was disposed outside the lens 30 in its radial direction, as in the case of the lens with the lens barrel 10 of the above-described embodiment, most of the light incident from the lens 30 to the light absorber 40 is believed to be incident at an incidence angle less than 78 degrees. Therefore, an effect, such that a strong reflection or total reflection at the boundary between the lens 30 and the light absorber 40 can be reduced, can be expected. In addition, the ratio of |n1−n2| to n1 was 2.5, which was identical in the samples B31 and B34, while the value |n1−n2| was a different value in the samples B31 and B34. However, the samples indicated almost the same change in
TABLE-US-00003 TABLE 3 Refractive index Difference of First glass plate refractive index (on the side of Second glass Ratio (%) Sample light incident) plate (Refractive of |n1 − |n1 − No. (Refractive index n1) index n2) n2| to n1 n2| B31 1.60 1.56 2.50 0.04 B32 1.49 1.45 2.68456 0.04 B33 2.04 2.00 1.96078 0.04 B34 1.49 1.45275 2.50 0.03725