SUPPORT RING FOR LIFTING ANCHOR
20250305307 ยท 2025-10-02
Assignee
Inventors
Cpc classification
International classification
Abstract
An apparatus for strengthening a lifting anchor includes a ring configured to be disposed within concrete around a concrete anchor. The ring includes an inner wall facing the concrete anchor, an outer wall opposite to the inner wall, a lower lip protruding from the outer wall, and an upper lip protruding from the inner wall.
Claims
1. A system, the system comprising: a concrete anchor configured to be positioned within concrete; and a ring configured to be disposed within the concrete around the concrete anchor, the ring comprising: an inner wall facing the concrete anchor; an outer wall opposite to the inner wall; a lower lip protruding from the outer wall; and an upper lip protruding from the inner wall.
2. The system of claim 1, wherein the ring has a diameter, in a virtual plane substantially perpendicular to a length of the concrete anchor, of not less than a maximum width of the concrete anchor in the virtual plane and not greater than six times an effective height of the concrete anchor.
3. The system of claim 2, wherein the diameter is not greater than four times the effective height of the concrete anchor.
4. The system of claim 1, wherein: the concrete anchor comprises a base and a stem extending away from the base toward a top of the concrete; and the ring is oriented with the upper lip towards the top of the concrete and the lower lip away from the top of the concrete.
5. The system of claim 4, wherein a top of the stem is configured to be attached to a lifting apparatus.
6. The system of claim 1, wherein the ring is configured to be disposed around the concrete anchor such that the concrete anchor is substantially centered with respect to the ring.
7. The system of claim 1, wherein the ring is cylindrical and oriented with a length of the cylinder positioned substantially parallel to a length of the concrete anchor.
8. The system of claim 1, wherein the ring comprises at least one of: a hollow, open cylinder; a hollow, open rectangular prism; a hollow, open triangular prism; an open prismoid; an open, oblong prism; and an open, oval prism.
9. The system of claim 1, wherein a length of the ring is substantially equal to a length of the concrete anchor.
10. The system of claim 1, wherein the ring is configured to be disposed around the concrete anchor to maintain an inner volume of the concrete between the inner wall and the concrete anchor.
11. The system of claim 1, the inner wall and the outer wall having a wall length substantially parallel to a length of the concrete anchor.
12. The system of claim 11, wherein a length of the lower lip, in a direction substantially perpendicular to the wall length, is not greater than one fourth of the wall length and/or a length of the upper lip, in the direction substantially perpendicular to the wall length, is not greater than one fourth of the wall length.
13. The system of claim 1, further comprising a recess plug removably attached to the concrete anchor and configured to create a recess around a top of the concrete anchor when the recess plug is removed to facilitate connection to the top of the concrete anchor.
14. The system of claim 1, further comprising an interlocking member connecting the concrete anchor to the ring, the interlocking member configured to maintain a position of the concrete anchor with respect to the ring while the concrete is poured around the concrete anchor and the ring.
15. The system of claim 1, wherein the concrete anchor comprises a base and a stem extending from the base, wherein the base comprises a lip extending in a direction substantially perpendicular to the stem.
16. An apparatus, the apparatus comprising: a ring configured to be disposed within concrete around a concrete anchor, the ring comprising: an inner wall facing the concrete anchor; an outer wall opposite to the inner wall; a lower lip protruding from the outer wall; and an upper lip protruding from the inner wall.
17. The apparatus of claim 16, wherein the ring has a diameter, in a virtual plane substantially perpendicular to a length of the concrete anchor, of not less than a maximum width of the concrete anchor in the virtual plane and not greater than six times an effective height of the anchor.
18. The apparatus of claim 17, wherein the diameter is not greater than four times the effective height of the concrete anchor.
19. The apparatus of claim 16, wherein the ring is configured to be disposed around the concrete anchor such that the concrete anchor is substantially centered with respect to the ring.
20. A system, the system comprising: a concrete anchor configured to be positioned within concrete, the concrete anchor comprising: a base; and a stem extending away from the base toward a top of the concrete, the stem comprising a top configured to be attached to a lifting apparatus; and a ring configured to be disposed within the concrete around the concrete anchor such that the concrete anchor is substantially centered with respect to the ring, the ring comprising: an inner wall facing the concrete anchor; an outer wall opposite to the inner wall; a lower lip protruding from the outer wall and positioned at a bottom of the ring; and an upper lip protruding from the inner wall and positioned at a top of the ring, wherein the ring has a diameter, in a virtual plane substantially perpendicular to a length of the concrete anchor, of not less than a maximum width of the concrete anchor in the virtual plane and not greater than six times an effective height of the concrete anchor, and wherein the ring is oriented with the upper lip towards the top of the concrete and the lower lip away from the top of the concrete.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] In order that the advantages of the invention will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0020] Reference throughout this specification to one embodiment, an embodiment, or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases in one embodiment, in an embodiment, and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment, but mean one or more but not all embodiments unless expressly specified otherwise. The terms including, comprising, having, and variations thereof mean including but not limited to unless expressly specified otherwise. An enumerated listing of items does not imply that any or all of the items are mutually exclusive and/or mutually inclusive, unless expressly specified otherwise. The terms a, an, and the also refer to one or more unless expressly specified otherwise.
[0021] Furthermore, the described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided, such as examples of programming, software modules, user selections, network transactions, database queries, database structures, hardware modules, hardware circuits, hardware chips, etc., to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
[0022] Furthermore, the described features, advantages, and characteristics of the embodiments may be combined in any suitable manner. One skilled in the relevant art will recognize that the embodiments may be practiced without one or more of the specific features or advantages of a particular embodiment. In other instances, additional features and advantages may be recognized in certain embodiments that may not be present in all embodiments.
[0023] These features and advantages of the embodiments will become more fully apparent from the following description and appended claims, or may be learned by the practice of embodiments as set forth hereinafter. As will be appreciated by one skilled in the art, aspects of the present invention may be embodied as a system, method, and/or apparatus.
[0024] The description of elements in each figure may refer to elements of proceeding figures. Like numbers refer to like elements in all figures, including alternate embodiments of like elements.
[0025] As used herein, a list with a conjunction of and/or includes any single item in the list or a combination of items in the list. For example, a list of A, B and/or C includes only A, only B, only C, a combination of A and B, a combination of B and C, a combination of A and C or a combination of A, B and C. As used herein, a list using the terminology one or more of includes any single item in the list or a combination of items in the list. For example, one or more of A, B and C includes only A, only B, only C, a combination of A and B, a combination of B and C, a combination of A and C or a combination of A, B and C. As used herein, a list using the terminology one of includes one and only one of any single item in the list. For example, one of A, B and C includes only A, only B or only C and excludes combinations of A, B and C. As used herein, a member selected from the group consisting of A, B, and C, includes one and only one of A, B, or C, and excludes combinations of A, B, and C. As used herein, a member selected from the group consisting of A, B, and C and combinations thereof includes only A, only B, only C, a combination of A and B, a combination of B and C, a combination of A and C or a combination of A, B and C.
[0026] Embodiments of the present disclosure include a system for strengthening a lifting anchor. The system includes a concrete anchor configured to be positioned within concrete and a ring configured to be disposed within the concrete around the concrete anchor. The ring includes an inner wall facing the concrete anchor and an outer wall opposite to the inner wall. The ring includes a lower lip protruding from the outer wall and an upper lip protruding from the inner wall.
[0027] In some embodiments, the ring has a diameter, in a virtual plane substantially perpendicular to a length of the concrete anchor, of not less than a maximum width of the concrete anchor in the virtual plane and not greater than six times an effective height of the concrete anchor. In some embodiments, the diameter is not greater than four times the effective height of the concrete anchor.
[0028] In some embodiments, the concrete anchor includes a base and a stem extending away from the base toward a top of the concrete. The ring is oriented with the upper lip towards the top of the concrete and the lower lip away from the top of the concrete. A top of the stem is configured to be attached to a lifting apparatus.
[0029] In some embodiments, the ring is configured to be disposed around the concrete anchor such that the concrete anchor is substantially centered with respect to the ring.
[0030] In some embodiments, the ring is cylindrical and oriented with a length of the cylinder positioned substantially parallel to a length of the concrete anchor. In some embodiments, the ring includes at least one of: a hollow, open cylinder; a hollow, open rectangular prism; a hollow, open triangular prism; an open prismoid; an open, oblong prism; and an open, oval prism. In some embodiments, a length of the ring is substantially equal to a length of the concrete anchor.
[0031] In some embodiments, the ring is configured to be disposed around the concrete anchor to maintain an inner volume of the concrete between the inner wall and the concrete anchor.
[0032] In some embodiments, the inner wall and the outer wall have a length substantially parallel to a length of the concrete anchor. In some embodiments, a length of the lower lip, in a direction substantially perpendicular to the wall length, is not greater than one fourth of the wall length and/or a length of the upper lip, in the direction substantially perpendicular to the wall length, is not greater than one fourth of the wall length.
[0033] In some embodiments, the system includes a recess plug removably attached to the concrete anchor and configured to create a recess around a top of the concrete anchor when the recess plug is removed to facilitate connection to the top of the concrete anchor.
[0034] In some embodiments, the system includes an interlocking member connecting the concrete anchor to the ring. The interlocking member is configured to maintain a position of the concrete anchor with respect to the ring while the concrete is poured around the concrete anchor and the ring.
[0035] In some embodiments, the concrete anchor includes a base and a stem extending from the base. The base includes a lip extending in a direction substantially perpendicular to the stem.
[0036] Embodiments of the present disclosure include an apparatus for strengthening a lifting anchor. The apparatus includes a ring configured to be disposed within concrete around a concrete anchor. The ring includes an inner wall facing the concrete anchor, an outer wall opposite to the inner wall, a lower lip protruding from the outer wall, and an upper lip protruding from the inner wall.
[0037] In some embodiments, the ring has a diameter, in a virtual plane substantially perpendicular to a length of the concrete anchor, of not less than a maximum width of the concrete anchor in the virtual plane and not greater than six times an effective height of the anchor. In some embodiments, the diameter is not greater than four times the effective height of the concrete anchor. In some embodiments, the ring is configured to be disposed around the concrete anchor such that the concrete anchor is substantially centered with respect to the ring.
[0038] Embodiments of the present disclosure include a system. The system includes a concrete anchor configured to be positioned within concrete. The concrete anchor includes a base and a stem extending away from the base toward a top of the concrete. The stem includes a top configured to be attached to a lifting apparatus. The system includes a ring configured to be disposed within the concrete around the concrete anchor such that the concrete anchor is substantially centered with respect to the ring. The ring includes an inner wall facing the concrete anchor, an outer wall opposite to the inner wall, a lower lip protruding from the outer wall and positioned at a bottom of the ring, and an upper lip protruding from the inner wall and positioned at a top of the ring. The ring has a diameter, in a virtual plane substantially perpendicular to a length of the concrete anchor, of not less than a maximum width of the concrete anchor in the virtual plane and not greater than six times an effective height of the anchor. The ring is oriented with the upper lip towards the top of the concrete and the lower lip away from the top of the concrete.
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[0040] The concrete lifting anchor 102 is positioned within the concrete 104 and used to lift the concrete 104. The concrete lifting anchor 102 is at least partially embedded within concrete 104. The concrete lifting anchor 102 can be subject to failure via concrete breakout or anchor rupture. For example, the force exerted on the anchor 102 may cause a break in the concrete 104 that extends in a substantial conical manner from the end 101 of the stem 118 to the top 120 of the concrete, separating a portion 103 of the concrete 104 to create a cone of failure.
[0041] The force applied to the concrete from the lip around the base 116 can be described where he radius r of the separated cone 103 is proportional to the effective height h. In some embodiments, a typical force on the concrete is the radius r that is approximately 1.5 times the effective height h. The concrete lifting anchor 102 can be embedded deeper within the concrete 104 to increase capacity, help to prevent a concrete failure or anchor rupture failure, and/or widen the cone area 103. However, increasing the area of the concrete lifting anchor 102 or increasing the effective height h of the concrete lifting anchor 102 can be complicated and/or ineffective, particularly if the concrete 104 is part of a lighter, thinner concrete element, such as a thin wall, slab, or concrete sandwich wall panel (SWP).
[0042] Embodiments of the present disclosure include apparatuses and systems for further supporting a concrete lifting anchor by confining a particular portion of the concrete in which it is embedded. Embodiments of the present disclosure help to protect the area of concrete immediately within the original cone of failure and transfer the load back down in a direction opposite to the lifting direction, creating a new and much larger failure cone, as illustrated in
[0043] Although terms such as concrete lifting system and concrete lifting anchor are used herein, those of skill in the art will appreciate that embodiments of the present can be applied to other thin member anchoring problems and can have even broader applications in concrete lifting anchor design.
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[0045] As shown in
[0046] In some embodiments, the ring 206 is disposed around the anchor 102 to maintain an inner volume 228 of concrete 104 between the inner wall 208 and the anchor 102. In some embodiments, the ring 206 and the anchor 202 are configured to be received by a mold. When concrete is poured into the mold, a portion 228 of the concrete 104 is poured between the inner wall 208 and the anchor 102. In some embodiments, the ring 206 and the anchor 202 are configured to be positioned within concrete 104 after the concrete 104 is poured but before it has hardened or set.
[0047] In some examples, the ring 206 is substantially cylindrical. However, embodiments of the present disclosure are not so limited. As shown in
[0048] In some embodiments, the ring 206 is oriented with a length L1 of the ring 206 extending substantially parallel to a length L2 of the anchor 102. As used herein, substantially parallel includes extending in a direction angled up to 10 degrees with respect to the length L2 of the anchor 102.
[0049] In some embodiments, the length L1 of the ring 206 is substantially equal to the length L2 of the anchor 202. As used herein, substantially equal to includes a ring length L1 that is not less than 90 percent and not greater than 110 percent of the anchor 202 length L2. In some embodiments, the inner wall 208 and/or the outer wall 210 also extends substantially parallel to the length L2 of the anchor 202. In some embodiments, the inner wall 208 and/or the outer wall 210 have a length substantially equal to the length L1 of the ring 206 and/or to the length L2 of the anchor 202. In some embodiments, the length L1 of the ring is not less than 50 percent and not greater than 150 percent of the anchor 202 length L2. In embodiments, the length L1 of the ring is not less than 50 percent and not greater than 90 percent of the anchor 202 length L2.
[0050] In some embodiments, the concrete lifting anchor 102 includes a cast-in-place anchor, a precast anchor, a post installed anchor, a stud, a headed stud, a dog bone anchor, a coil rod insert, a plate type anchor, a lifting pin, a wire loop anchor, a threaded insert, a ferrule loop anchor, a shear lug anchor, a weld plate anchor, a reinforcing bar anchor, a deformed bar anchor, a foundation bolt anchor, a T-head anchor, a lifting socket, a recess former anchor, a magnetic anchor, a rubber anchor, a void former anchor, a concrete screw anchor, a drop-in anchor, a helical anchor, or the like, or any combination thereof.
[0051] As shown in
[0052] In some embodiments, a length L3 of the lower lip 212 and/or upper lip 214, in a direction substantially perpendicular to the length L1 of the ring 206 and/or a length of the outer wall 210 and/or inner wall 208, is not greater than one fourth of the length L1 of the ring 206, outer wall 210, and/or inner wall 208. In some embodiments, the length L3 of the lower lip 212 and/or upper lip 214 is less than one inch or less than one quarter of an inch. In some embodiments, the ring 206 is made of a metallic material, such as steel.
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[0054] In some embodiments, the ring 206 is configured to be disposed around the anchor 102 such that the anchor 102 is substantially centered with respect to the ring 206. As used herein, the term substantially centered indicates that the anchor 102 is a distance away from a center point of the ring 206, in the virtual plane A, that is not greater than 10 percent of the ring 206s diameter w1.
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[0058] In some embodiments, the system 300 includes a recess plug 330. In some embodiments, the recess plug 330 is configured to be removably attached to the anchor 302. In one or more embodiments, the recess plug 330 is configured to be removably attached to a stem 318 of the anchor 302. In some embodiments, the recess plug 330 is configured to be removably attached to a top of the stem 318 of the anchor 302. In some embodiments, the recess plug 330 is configured to fit around the stem 318. In some embodiments, the recess plug 330 is configured to fit around the stem 318 and to create a void in the concrete to allow access to the top of the stem 318 for lifting the concrete. In some embodiments, the recess plug 330 is removed after the concrete is set to provide access to the stem 318. In other embodiments, the recess plug 330 is configured to remain in place exposing the top of the stem 318.
[0059] In some embodiments, the system 300 includes an interlocking member 334 connecting the anchor 302 to the ring 306. In some embodiments, the interlocking member 334 is configured to maintain a position of the anchor 302 with respect to the ring 306 while the concrete 304 is poured around the anchor 302 and the ring 306. In some embodiments, the interlocking member 334 is configured to fit around the anchor 302 and contact the inner wall 308 of the ring 306. In some embodiments, the interlocking member 334 is removable from the anchor 302 after the concrete 304 is poured. In some embodiments, the interlocking member 334 is configured to be positioned within a recess of the concrete 304 and/or proximate to the top 324 of the anchor 302 to help facilitate removal.
[0060] As shown in
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[0062] In some embodiments, a top 324 of the stem 318 is configured to be attached to the lifting apparatus 326. The lifting apparatus 326 includes any apparatus 326 configured to move the concrete 104 by applying a force to the concrete anchor 302. In some embodiments, the lifting apparatus 326 includes a lifting clutch, a crane, a hoist, a lifting beam, a lifting machine and/or a forklift.
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[0069] The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.