HANDHELD WORK APPARATUS, AND EXHAUST GAS AFTER-TREATMENT UNIT FOR A HANDHELD WORK APPARATUS, AND EXHAUST MUFFLER
20250314190 ยท 2025-10-09
Inventors
- Arno Kinnen (Weinstadt, DE)
- Alexander Steinbach (Oehringen, DE)
- Markus Maurer (Forst, DE)
- Michael Grether (Waiblingen, DE)
- Niels Kunert (Ottenbach, DE)
- Michael Joos (Schorndorf, DE)
- Oliver Krause (Leutenbach, DE)
Cpc classification
F01N2590/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2230/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2370/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A handheld work apparatus includes a combustion engine and an exhaust muffler. A first muffler chamber and a second muffler chamber are formed in the exhaust muffler. The exhaust muffler includes an exhaust gas after-treatment unit which includes at least one through-flow unit. The through-flow unit is disposed in a flow path from the first muffler chamber into the second muffler chamber. The thickness of the through-flow unit measured from an upstream end face to a downstream end face of the through-flow unit in the region of the through-flow unit passed through by a flow of exhaust gas is at least 10 mm across at least 70% of the cross section. The exhaust gas after-treatment unit does not have a catalytically effective coating.
Claims
1. A handheld work apparatus comprising: a combustion engine; an exhaust muffler having a first muffler chamber and a second muffler chamber formed therein; said exhaust muffler including an exhaust gas after-treatment unit which includes at least one through-flow unit; said at least one through-flow unit being disposed in a flow path from said first muffler chamber into said second muffler chamber and having a thickness measured from an upstream end face to a downstream end face of said at least one through-flow unit in a region of said at least one through-flow unit passed through by a flow of exhaust gas of at least 10 mm across at least 70% of a largest cross section; and, wherein said exhaust gas after-treatment unit does not have a catalytically effective coating.
2. The work apparatus of claim 1, wherein said at least one through-flow unit is at least partially coated with a washcoat.
3. The work apparatus of claim 1, wherein said at least one through-flow unit includes at least one wire element of metal.
4. The work apparatus of claim 3, wherein a wire cross section of said at least one wire element of the exhaust gas after-treatment unit is at least 0.07 mm.sup.2.
5. The work apparatus of claim 3, wherein a wire of said at least one wire element is made at least partially of a nickel alloy or of stainless steel.
6. The work apparatus of claim 3, wherein a density of said at least one wire element at least in the region passed through by a flow of exhaust gas is 0.6 g/cm.sup.3 to 2 g/cm.sup.3.
7. The work apparatus of claim 3, wherein a sum of volumes of regions passed through by a flow of all of said at least one wire element of said through-flow unit is at least 0.6 times a cubic capacity of said combustion engine.
8. The work apparatus of claim 3, wherein said at least one wire element is formed from a knitted metal mesh.
9. The work apparatus of claim 3, wherein said at least one wire element is helically wound.
10. The work apparatus of claim 9, wherein said at least one wire element is disposed in said exhaust muffler such that a winding axis extends through an upstream end face and a downstream end face of said at least one wire element.
11. The work apparatus of claim 1, wherein a smallest cross section of said at least one through-flow unit in the region of the at least one through-flow unit passed through by a flow of exhaust gas is at least 8 mm.sup.2 per cubic centimeter of a cubic capacity of said combustion engine.
12. The work apparatus of claim 1, wherein said exhaust muffler has an exhaust inlet into said exhaust muffler and an exhaust outlet from said exhaust muffler; and, at least one of said at least one through-flow unit is disposed in each flow path from said exhaust inlet to said exhaust gas outlet.
13. The work apparatus of claim 1, wherein said exhaust muffler has an exhaust inlet into said exhaust muffler and an exhaust outlet from said exhaust muffler; and, at least one of wire element of the exhaust gas after-treatment unit is disposed in each flow path from said exhaust inlet to said exhaust gas outlet.
14. The work apparatus of claim 1, wherein said second muffler chamber has a volume which is at least 80% of a cubic capacity of said combustion engine.
15. The work apparatus of claim 1, wherein said combustion engine is a mixture-lubricated combustion engine.
16. The work apparatus of claim 1, wherein the work apparatus is configured such that a temperature of an exhaust gas flow on an upstream side of said exhaust gas after-treatment unit after at least 2 minutes of operating time of said combustion engine under full load is 450 C. to 750 C.
17. The work apparatus of claim 1, wherein said combustion engine is a two-stroke engine.
18. An exhaust muffler, in particular for a mixture-lubricated combustion engine in a handheld work apparatus, comprising: an exhaust inlet; an exhaust outlet; a first muffler chamber; a second muffler chamber; a first through-flow unit for exhaust gas after-treatment; a second through-flow unit for exhaust gas after-treatment; said first muffler chamber being disposed upstream of said second muffler chamber; said second through-flow unit having a catalytically effective coating in at least one portion; said first through-flow unit having a smaller quantity of catalytically effective coating in terms of volume than said second through-flow unit or no catalytically effective coating; wherein a first flow path and a second flow path from said first muffler chamber into said second muffler chamber are formed in the exhaust muffler; wherein flow cross sections of said first flow path and said second flow path are structurally predefined and invariable; said first flow path leading through said first through-flow unit and bypassing said second through-flow unit; said second flow path leading through said second through-flow unit and bypassing said first through-flow unit; and, said first through-flow unit and said second through-flow unit being disposed so as to be spatially separated from one another.
19. An exhaust gas after-treatment unit comprising: a housing; a first through-flow unit and a second through-flow unit disposed in said housing; said first through-flow unit having a catalytic coating; said second through-flow unit not having a catalytic coating or having a smaller mass of catalytic coating per volumetric unit than said first through-flow unit; said housing defining at least one first inflow opening into said first through-flow unit, at least one second inflow opening into said second through-flow unit, and at least one transfer opening from said first through-flow unit into said second through-flow unit; said first through-flow unit having an outflow surface and an outflow direction which is oriented perpendicularly to said outflow surface from said first through-flow unit to said second through-flow unit; said second through-flow unit having an inflow surface; and, said inflow surface of said second through-flow unit does not protrude beyond a plane containing said outflow surface.
20. An exhaust gas after-treatment unit comprising: a housing; a first through-flow unit and a second through-flow unit which are disposed in said housing; said second through-flow unit having a catalytic coating; said first through-flow unit not having a catalytic coating or having a smaller mass of catalytic coating per volumetric unit than said second through-flow unit; said first through-flow unit having an outflow surface; said housing having at least one transfer opening through which exhaust gas from said first through-flow unit can flow to said second through-flow unit; and, said housing having at least one outflow opening through which exhaust gas from said first through-flow unit can exit said housing without having previously passed through said second through-flow unit.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0110] The invention will now be described with reference to the drawings wherein:
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DETAILED DESCRIPTION
[0131] In
[0132]
[0133] The combustion engine A8 includes an air filter A9 by way of which air is inducted during operation. The air makes its way to a crankcase A15 of the combustion engine A8 by way of an intake channel A11. A portion of the intake channel A11 is formed in a fuel supply unit A10, for example a carburetor. A different type of supply of fuel, for example by way of a fuel valve, may also be provided. A different location of introducing fuel, for example into the crankcase A15, may also be provided.
[0134] The combustion engine A8 includes a cylinder A12 in which a piston A13 is mounted so as to reciprocate. The piston A13 delimits a combustion chamber A14 formed in the cylinder A12. The combustion chamber A14 is connected to the interior of the crankcase A15 by way of transfer channels A19 in the region of the lower dead center of the piston A13, illustrated in
[0135] During operation, the combustion engine A8, configured as a two-stroke engine, inducts a fuel/air mixture through the intake channel A11 into the interior of the crankcase A15 during the upward stroke of the piston A13. The fuel/air mixture is compressed in the crankcase A15 during the downward stroke of the piston A15. As soon as the transfer channels A19 from the piston A13 to the combustion chamber A14 are opened, the fuel/air mixture flows from the interior of the crankcase A15 into the combustion chamber A14. In the region of the upper dead center, the spark plug A20 ignites the mixture in the combustion chamber. Due to the subsequent combustion, the piston A13 is accelerated back in the direction toward the crankcase A15 again. As soon as the piston A13 opens the outlet opening A21, exhaust gases can flow out of the combustion chamber A14 and flow toward the exhaust muffler A23. As soon as the transfer channels A19 from the piston A13 to the combustion chamber A14 are opened, fresh fuel/air mixture is replenished for the next combustion.
[0136] Alternatively, the combustion engine A8 can also operate with stratified scavenging and, in addition to the intake channel A11, include one or a plurality of air ducts by way of which largely fuel-free air is kept available in the transfer channels A19. During the downward stroke of the piston A13, the pre-stored air separates exhaust gases from the previous combustion from fresh fuel/air mixture flowing into the combustion chamber A14.
[0137] The exhaust muffler A23 has a muffler housing A32 in which a first muffler chamber A47 and a second muffler chamber A48 are formed. The first muffler chamber A47 is disposed upstream of the second muffler chamber A48. In the embodiment, the exhaust inlet A24 opens into the first muffler chamber A47. However, it can also be provided that additional muffler chambers are formed in the muffler housing A32, or in another unit, upstream of the first muffler chamber. The exhaust muffler A23 has an exhaust outlet A25 from which exhaust gases from the exhaust muffler A23 can flow out into the environment. In the embodiment, a spark-protective sleeve A33 is disposed in at least one flow path, in particular in all flow paths, between the second muffler chamber A48 and the exit opening A25. The spark-protective sleeve A33 can be, for example, a single-layer woven mesh of metal wire. In the embodiment, the exhaust outlet A25 leads out of the second muffler chamber A48. In an alternative embodiment, additional muffler chambers can be provided downstream of the second muffler chamber A48. Alternatively or additionally, it can be provided that additional muffler chambers are disposed between the first muffler chamber A47 and the exhaust gas after-treatment unit A26, and/or between the exhaust gas after-treatment unit A26 and the second muffler chamber A48.
[0138] The first muffler chamber A47 and the second muffler chamber A48 in the embodiment are separated by a partition wall A48. The exhaust muffler A23 has an exhaust gas after-treatment unit A26. In the embodiment, the exhaust gas after-treatment unit A26 is held on the partition wall A28. Exhaust gases from the first muffler chamber A47 flow through the exhaust gas after-treatment unit A26 into the second muffler chamber A48. Provided in the embodiment is exactly one exhaust gas after-treatment unit A26 through which exhaust gases can flow from the first muffler chamber A47 to the second muffler chamber A48. In an alternative advantageous embodiment, a plurality of exhaust gas after-treatment units A26 can be provided. In an advantageous variant of embodiment, a plurality of exhaust gas after-treatment units A26 are disposed in parallel. In a parallel arrangement of two exhaust gas after-treatment units A26, one sub-flow of the exhaust gas flow flows through one of the exhaust gas after-treatment units A26, and another sub-flow of the exhaust gas flow flows through the other of the exhaust gas after-treatment units A26. Alternatively or additionally, an arrangement of a plurality of successive exhaust gas after-treatment units A26, so that at least one sub-flow of the exhaust gas flow flows first through the one and then through the other exhaust gas after-treatment unit A26, may also be advantageous.
[0139] The partition wall A28 has an opening A34 which establishes a fluidic connection between the muffler chambers A47 and A48. In the embodiment, the exhaust gas after-treatment unit A26 protrudes through the opening A34. A different arrangement of the exhaust gas after-treatment unit A26 on the partition wall A28 may also be advantageous.
[0140] The combustion engine A8 and the exhaust muffler A23 are configured in such a way that the temperature of the exhaust gas flow on the upstream side of the exhaust gas after-treatment unit A26 after 2 minutes of operating time of the combustion engine A8 at full load is 450 C. to 750 C. This results in advantageous temperatures for converting the exhaust gas in the exhaust gas after-treatment unit.
[0141] The exhaust gas after-treatment unit A26 includes a through-flow unit A31 which will be described in more detail hereunder. In the embodiment, the exhaust gas after-treatment unit A26 includes exactly one through-flow unit A31. In an alternative embodiment, the exhaust gas after-treatment unit A26 can include a plurality of through-flow units A31.
[0142] The through-flow unit A31 serves for reducing particles, thus as a particle converter. Lubricating oil in the form of droplets, which is at least partially converted in the through-flow unit A31, is contained in exhaust gases of mixture-lubricated combustion engines.
[0143] The volume of the muffler chambers A47 and/or A48 is advantageously larger than the volume of the through-flow unit A31. The second muffler chamber A48 advantageously has a volume which is at least 80% of the cubic capacity of the combustion engine A8. Owing to this fact, sufficient cooling of the exhaust gases downstream of the exhaust gas after-treatment unit A26 can easily take place before the exhaust gases leave the exhaust muffler A23 through the exhaust outlet A25. Alternatively or additionally, it is advantageously provided that the first muffler chamber A47 has a volume which is at least 80% of the cubic capacity of the combustion engine A8.
[0144] The construction of the exhaust muffler A23 will be described hereunder with reference to
[0145] The through-flow unit A31 is disposed in the housing A27 of the exhaust gas after-treatment unit A26. In the embodiment, the through-flow unit A31 is formed by a single wire element A41. As shown in
[0146] In the embodiment, the entire wire element A41 is passed through by a flow of exhaust gas. In an alternative embodiment, in which not the entire wire element A41 is passed through by a flow of exhaust gas, the dimensions stated hereunder relate only to the region passed through by a flow of exhaust gas. Regions of the wire element A41, or of the through-flow unit A31, that are not passed through by a flow of exhaust gas, are not taken into account.
[0147] A thickness b of the through-flow unit A31 in the region passed through by a flow of exhaust gas is advantageously at least 10 mm, in particular at least 15 mm, preferably at least 20 mm. The thickness b herein is measured from the upstream end face A36 to the downstream end face A37. The thickness b is advantageously measured parallel to the main flow direction A35. In the embodiment, in which the end faces A36 and A37 extend parallel to one another within the scope of the manufacturing tolerances, the thickness b is measured perpendicularly to the end faces A36 and A37. The through-flow unit A31 does not have to have the stated thickness b across its entire cross section. The through-flow unit A31 has a largest cross section E which is plotted with a dashed line in
[0148] The through-flow unit A31 is preferably formed by a single through-flow element A41. However, it can also be provided that the through-flow unit A31 is formed by a plurality of through-flow elements A41.
[0149] The through-flow element A41 has a multiplicity of cavities which permit a flow to pass through. This is schematically illustrated in
[0150] As shown in
[0151] As is shown in
[0152] The through-flow unit A31 is formed by the at least one wire element A41.
[0153] The wire A43 is schematically illustrated in the cross section in
[0154] The wire element A41 is advantageously formed from a wound knitted metal mesh A42, as is schematically illustrated in
[0155] As is shown in
[0156] In order to achieve a sufficient particle reduction, it is provided that the sum of the volumes of all wire elements A41 of the through-flow unit A31 is at least 0.6 times the cubic capacity of the combustion engine A8. In the embodiment, the volume of the wire element A41 of the through-flow unit A31 is at least 0.6 times the cubic capacity of the combustion engine A8. If not all regions of the wire element A41 are passed through by a flow, the sum of the volumes of the regions of all wire elements A41 of the through flow unit A31 that are passed through by a flow is at least 0.6 times the cubic capacity of the combustion engine A8.
[0157] The density of the wire element A41, at least in the region passed through by a flow of exhaust gas, is 0.6 g/cm3 to 2 g/cm3. As a result, sufficient contact between the exhaust gases and the surface of the wire element A41 is ensured. Advantageously, the density of all wire elements A41 of the exhaust muffler A23 is in the range stated. In the embodiment, the entire wire element A41 is passed through by a flow of exhaust gas.
[0158] According to the disclosure, the through-flow unit A31 does not have a catalytically effective coating. A catalytically effective coating is presently understood to be a coating which acts as a catalytic converter, thus reducing the activation energy for the chemical conversion of the exhaust gases, and increasing the response rate as a result. A catalytic coating is in particular a coating which includes a precious metal and serves largely for converting hydrocarbons and/or nitrogen oxides. No through-flow unit A41 of the exhaust gas after-treatment unit A26 is provided with a catalytically effective coating.
[0159] The wire element A41 of the through-flow unit A31 in the embodiment is coated with a washcoat. A washcoat is presently understood to be a coating which increases the surface without reducing the activation energy for the chemical conversion. Accordingly, a washcoat is not a catalytically effective coating in the context of the present document. For example, the washcoat can be made of aluminum oxide.
[0160] In
[0161]
[0162] During operation, the combustion engine B8 inducts combustion air through an intake channel B11 by way of an air filter B9. A portion of the intake channel B11 is formed in a fuel supply unit B10, for example a carburetor. The combustion engine B8 has a cylinder B12 in which a piston B13 is guided so as to reciprocate. The piston B13 delimits a combustion chamber B14 formed in the cylinder B12.
[0163] The intake channel B11 opens into a crankcase B15 in which a crankshaft B17 is mounted so as to be rotatable about a rotational axis B18. The crankshaft B17 is rotationally driven by the reciprocating piston B13 by way of a connecting rod B16.
[0164] In the embodiment, the combustion engine B8 is a one-cylinder engine. The combustion engine B8 in the embodiment is a two-stroke engine. However, it can also be provided that the combustion engine B8 is a four-stroke engine. The combustion engine B8 is advantageously a mixture-lubricated combustion engine.
[0165] The combustion engine B8 has a plurality of transfer channels B19 which open into the combustion chamber B14 by way of transfer windows controlled by the piston B13. In the region of the lower dead center of the piston B13 illustrated in
[0166] The exhaust muffler B23 has an exhaust inlet B24 into which the exhaust gases flow from the cylinder B12. An exhaust outlet B25 through which the exhaust gases flow into the environment leads out of the exhaust muffler B23. A spark-protective sleeve B26, which is schematically illustrated in
[0167] As is shown in
[0168] Provided in the embodiment is a first through-flow unit B35 which advantageously does not have a catalytic coating. A second through-flow unit B35 does have a catalytic coating. The first through-flow unit B35 has a smaller quantity of catalytically effective coating in terms of the volume than the second through-flow unit B36. The mass of the catalytically effective coating in terms of the volume is accordingly less in the first through-flow unit B35 than in the second through-flow unit B36. The mass of the catalytically effective coating of the first through-flow unit B35 can be zero. It can be provided that the first through-flow unit B35 and/or the second through-flow unit B36 have/has a washcoat. A washcoat serves to enlarge the surface of the first through-flow unit B35 and/or of the second through-flow unit B36 and does not represent a catalytically effective coating.
[0169] The through-flow units B35 and B36 are in each case preferably formed by one or a plurality of wire elements. The through-flow units B35 and/or B36 are advantageously formed by a knitted metal mesh or a woven metal mesh. It can also be provided here that the through-flow units B35 and B36 have in each case regions with different quantities of catalytic coating. For example, it can be provided that the second through-flow unit B36 does not have a catalytically effective coating in the region of its circumference, so as to avoid any ablation when press-fitting the wire element into a housing B29 of the through-flow unit B36. It can also be provided that at least one through-flow unit B35, B36 has a plurality of wire elements which have different quantities of catalytically effective coating in terms of the volume. The quantity of catalytic effective coating herein is considered for each through-flow unit in terms of the overall volume of this through-flow unit.
[0170] The through-flow units B35 and B36 form two mutually separate flow paths B37 and B38 out of the first muffler chamber B31 into the second muffler chamber B32. Exhaust gas sub-flows flow either through the first through-flow unit B35 or through the second through-flow unit B36. The through-flow units B35 and B36 in the embodiment have a mutual spacing a. In the embodiment according to
[0171] In the embodiment according to
[0172] A first flow path B37 extends through the first through-flow unit B35. A second flow path B38 extends through the second through-flow unit B36. Both flow paths B37 and B38 lead from the first muffler chamber B31 into the second muffler chamber B32. In the embodiment according to
[0173] Plotted in
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[0175] In the embodiment according to
[0176] By positioning and sizing the passage B42 as well as the third muffler chamber B33, it can be structurally predefined how large the proportions of the entire exhaust gas flow that flow through the first flow path B37 having the first through-flow unit B35 are, and how large the proportion of the exhaust gas flow that flows along the second flow path B38 through the second through-flow unit B36 is. This splitting of the exhaust gas flow is also function of the entire exhaust gas mass flow, and thus a function of the rotating speed and the load of the combustion engine.
[0177] In the embodiment according to
[0178] As is shown in
[0179] In the embodiment according to
[0180] Due to the orientation of the outflow directions B43 and B44, and due to the arrangement of the outflow surfaces B45 and B46, the exhaust gas flows flowing in the outflow direction B43 and B44 out of the through-flow units B35 and B36 influence one another during operation. At a low overall exhaust gas mass flow through the exhaust muffler B23, thus at low rotating speeds, the sub-flow flowing in the outflow direction B43 out of the first through-flow unit B35 influences the exhaust gas sub-flow flowing through the second flow path B38 only to a minor extent.
[0181] At a higher overall exhaust gas mass flow, a larger exhaust gas mass flow flows through the first flow path B37. The exhaust gas sub-flow exiting the first through-flow unit B35 influences the exhaust gas sub-flow exiting the second through-flow unit B36 and throttles the latter due to the exhaust gas sub-flow flowing out in the outflow direction B43. As a result, the proportion of the exhaust gas flow flowing through the second flow path B38 is reduced at a higher overall exhaust gas mass flow, in particular when operating under full load with a completely open throttle element in the intake channel B11 of the combustion engine B8. Depending on the basic configuration, the proportion of the exhaust gas sub-flow flowing through the second flow path B38 under full load can be below 70%, in particular below 50%, of the entire exhaust gas mass flow.
[0182] The splitting of the exhaust gas flows can be set by a suitable basic configuration and arrangement of the outflow surfaces B45 and B46, of the spacing a as well as of the position and size of the passage B42. The arrangement of the first through-flow unit B35 relative to the exhaust inlet B24 also influences the splitting of the exhaust gas among the flow paths B37 and B38. Owing to the fact that the proportion of the exhaust gas sub-flow flowing through the second through-flow unit B36 is reduced under full load, the generation of heat in the second through-flow unit B36, which is coated with catalytic material, is reduced so that excessive heating of the exhaust muffler B23 under full load can be avoided. Owing to the fact that during idling, and advantageously also under partial load, a larger proportion of the exhaust gas flow flows through the second through-flow unit B36, an improved exhaust gas after-treatment is achieved in these operative states. At the same time, more rapid heating of the second through-flow unit B36 is achieved when idling, so that the exhaust muffler B23 upon starting reaches the temperature for an optimal catalytic after-treatment of the exhaust gases after starting more rapidly when idling.
[0183] The height c of the passage B42 is plotted in
[0184] In the embodiments according to
[0185] The through-flow units B35 and B36 have in each case a thickness e measured in the flow direction. In the embodiment according to
[0186]
[0187] In the embodiment according to
[0188]
[0189]
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[0191] Alternatively, the divider B47 can be formed by one or a plurality of partition walls between housing shells of the exhaust muffler B23.
[0192] In the embodiment, the through-flow units B35 and B36 have the same external diameter d and the same cross-sectional area. Different cross-sectional areas of the through-flow units B35 and B36 may also be provided for influencing the proportions of the exhaust gas flows. In the embodiment according to
[0193]
[0194]
[0195] The second through-flow unit B36 lies at a spacing a from the first through-flow unit B35. In the embodiment, the spacing a also corresponds to the spacing of the second through-flow unit B36 from the projection V. The second through-flow unit B36 is disposed completely outside the projection V. Accordingly, the second through-flow unit B36 is not directly subjected to an incident flow of exhaust gas flowing through the transfer opening B51 into the first muffler chamber B31. In order to reach the second through-flow unit B36, the exhaust gas flow first has to be deflected multiple times. As a result, the proportion of the exhaust gas flow flowing through the second through-flow unit B36 is reduced. In the embodiment according to
[0196]
[0197] In wire elements B39 of this type, there is a turbulent flow within the through-flow unit B35 or B36 during operation. The exhaust gas flow is not laminar as in ceramic honeycomb catalytic converters, for example. Owing to this fact, there are cross flows through the through-flow units B35 and B36 during operation. By virtue of the spatial separation of the through-flow units B35 and B36, cross flows of this type between the through-flow units B35 and B36 can be easily avoided, so that defined through-flow ratios through the regions provided with a catalytic coating, and the regions without a catalytic coating, or with less catalytic coating in terms of the volume, result. As a result, defined flow ratios during operation are achieved in a simple manner.
[0198] The through-flow units B35, B36 have a housing B29. The housing B29 can be tubular, for example. The through-flow unit B35 or B36 can be press-fitted into the housing B29 and be held in the housing B29 as a result.
[0199] The individual embodiments reflect different possibilities for influencing the splitting of the exhaust gas flows among the through-flow units. These different possibilities can be suitably combined with one another in an arbitrary manner, so as to achieve a desired splitting of the exhaust gas flow among the flow paths B37 and B38. Additional advantageous embodiments of the disclosure are derived as a result. Additional advantageous embodiments are derived by the disposal of one or a plurality of additional through-flow units, and/or by the disposal of one or a plurality of additional muffler chambers. In all embodiments, a spark-protective sleeve can additionally be provided, in particular so as to be adjacent to the exhaust outlet. The volumes of the first muffler chamber and of the third muffler chamber, of the first muffler chamber and of the second muffler chamber, as well as of the second muffler chamber and of the third muffler chamber, can in each case be identical or dissimilar in size. The spacing of the through-flow units B35 and B36 in all embodiments in which the outflow directions B34 and B44 are oriented counter to one another is preferably less than 3 cm, in particular less than 2 cm, in order to enable the mutually opposing exhaust gas flows to be influenced. The through-flow units B35 and B36 preferably have different volumes and/or different thicknesses.
[0200] In all embodiments, the quantity of catalytically effective coating relates to the mass of catalytically effective coating.
[0201] In
[0202]
[0203] The two-stroke engine C8 includes an air filter C9 by way of which air is inducted during operation. The air makes its way to a crankcase C15 of the two-stroke engine C8 by way of an intake channel C11. A portion of the intake channel C11 is formed in a fuel supply unit C10, for example a carburetor. A different type of supply of fuel, for example by way of a fuel valve, may also be provided. A different location of introducing fuel, for example into the crankcase C15, may also be provided.
[0204] The two-stroke engine C8 includes a cylinder C12 in which a piston C13 is mounted so as to reciprocate. The piston C13 delimits a combustion chamber C14 formed in the cylinder C12. The combustion chamber C14 is connected to the interior of the crankcase C15 by way of transfer channels C19 in the region of the lower dead center of the piston C13, illustrated in
[0205] During operation, the two-stroke engine C8 inducts a fuel/air mixture through the intake channel C11 into the interior of the crankcase C15 during the upward stroke of the piston C13. The fuel/air mixture is compressed in the crankcase C15 during the downward stroke of the piston C15. As soon as the transfer channels C19 from the piston C13 to the combustion chamber C14 are opened, the fuel/air mixture flows from the interior of the crankcase C15 into the combustion chamber C14. In the region of the upper dead center, the spark plug C20 ignites the mixture in the combustion chamber. Due to the subsequent combustion, the piston C13 is accelerated back in the direction toward the crankcase C15 again. As soon as the piston C13 opens the outlet opening C21, exhaust gases can flow out of the combustion chamber C14 and flow toward the exhaust muffler C23. As soon as the transfer channels C19 from the piston C13 to the combustion chamber C14 are opened, fresh fuel/air mixture is replenished for the next combustion.
[0206] Alternatively, the two-stroke engine C8 can also operate with stratified scavenging and, in addition to the intake channel C11, include one or a plurality of air ducts by way of which largely fuel-free air is kept available in the transfer channels C19. During the downward stroke of the piston C13, the pre-stored air separates exhaust gases from the previous combustion from fuel/air mixture flowing into the combustion chamber C14.
[0207] The exhaust muffler C23 has a housing C27 in which a first muffler chamber C47 and a second muffler chamber C48 are formed. The first muffler chamber C47 is disposed upstream of the second muffler chamber C48. In the embodiment, the entry opening C24 opens into the first muffler chamber C47. However, it can also be provided that additional muffler chambers are formed in the housing C27, or in another unit, upstream of the first muffler chamber. The exhaust muffler C23 has an exit opening C25 from which exhaust gases from the exhaust muffler C23 can flow out into the environment. In the embodiment, the exit opening C25 leads out of the second muffler chamber C48. In an alternative embodiment, additional muffler chambers can be provided downstream of the second muffler chamber C48.
[0208] The first muffler chamber C47 and the second muffler chamber C48 are separated by a partition wall C28. In the embodiment, an exhaust gas after-treatment unit C26, through which exhaust gases can flow from the first muffler chamber C47 into the second muffler chamber C48, is held on the partition wall C28. For this purpose, the partition wall C28 has a connection opening C50 in the region of the exhaust gas after-treatment unit C26. The exhaust gas after-treatment unit C26 includes a first through-flow unit C29 and a second through-flow unit C30 which are to be described in more detail hereunder.
[0209]
[0210] The construction of the exhaust gas after-treatment unit C26 will be explained hereunder with reference to
[0211] The first component shell C38 of the housing C37 is disposed so as to be contiguous to the first muffler chamber C47. The first component shell C38 has all inflow openings of the exhaust gas after-treatment unit C26. The exhaust gas after-treatment unit C26 includes first inflow openings C31 through which exhaust gas flows into the first through-flow unit C29. Moreover, the first component shell C38 has second inflow openings C32 through which the exhaust gas makes its way directly into the second through-flow unit C30.
[0212] The first through-flow unit C29 has an inflow surface C42 through which exhaust gas can flow into the first through-flow unit C29. The inflow surface C42 is formed on an upstream end face C40 of the first through-flow unit C29. The first through-flow unit C29 has a downstream outflow surface C57 through which exhaust gas can exit the first through-flow unit C29. In the embodiment, the inflow surface C42 and the outflow surface C57 lie so as to be mutually parallel. However, a different arrangement of the inflow surface C42 and outflow surface C57 may also be advantageous.
[0213] The second through-flow unit C30 has an inflow surface C58. The inflow surface C58 is formed on an upstream end face C46 of the second through-flow unit C30. The inflow surface C58 in the embodiment is of a flat configuration. The term flat is presently understood to mean flat within the context of the usual manufacturing tolerances. The second inflow openings C32 open out at the end face C46 of the second through-flow unit C30. A transfer opening C34 also opens out at the inflow surface C58. The second through-flow unit C30 has a downstream outflow surface C64. The outflow surface C64 in the embodiment is oriented so as to be parallel to the inflow surface C58. However, a different position may also be advantageous.
[0214] The outflow surface C57 of the first through-flow unit C29 has an outflow direction C67. The outflow direction C67 is oriented perpendicularly to the outflow surface C57 and from the first through-flow unit C29 to the second through-flow unit C30.
[0215] Shown in
[0216] As is shown in
[0217] The outflow surface C57 of the first through-flow unit C29 lies in an imaginary plane C66 which is illustrated by a dashed line in
[0218] The first through-flow unit C29 has a largest cross section C69. The second through-flow unit C30 has a largest cross section C70. The largest cross sections C69 and C70 lie perpendicularly to the main flow direction C35 and perpendicularly to the outflow direction C67. In the embodiment, the largest cross section C69 corresponds to the square of half the external diameter f of the first through-flow unit C29 multiplied by . Accordingly, the largest cross section C70 corresponds to the square of half the external diameter g of the second through-flow unit C30 multiplied by .
[0219] The first portion C51 extends from the inflow surface C42 of the first through-flow unit C29 up to the outflow surface C57 of the first through-flow unit C29. The second portion C52 extends from the inflow surface C58 of the second through-flow unit C30 up to the outflow surface C64 of the second through-flow unit C30.
[0220] The first inflow openings C31 open out at the first through-flow unit C29. The first inflow openings C31 lead into the first portion C51. The second inflow openings C32 lead into the second portion C52. In terms of the outflow direction C67 of the first through-flow unit C29, the inflow openings C31 and C32 are mutually offset, specifically by a thickness a of the first portion C51, measured in the direction of the outflow direction C67 of the first through-flow unit C29. The thickness of the first portion C51 corresponds to the thickness a of the first through-flow unit C29 in a central region. The first through-flow unit C29 has radiused corners on its upstream peripheral regions so that this results in a somewhat smaller thickness at that location. The first through-flow unit C29 has the same thickness a across at least 80%, in particular across at least 90%, of its largest cross section C69. The thickness a herein is constant, within the scope of the usual manufacturing tolerances, across at least 80%, in particular across at least 90%, of its largest cross section.
[0221] The second through-flow unit C30 has in its central region a thickness b as measured in the outflow direction C67 of the first through-flow unit C29. The second through-flow unit C30 has chamfers on its downstream peripheral regions, so that this results in a somewhat smaller thickness at that location. The second through-flow unit C30 has the same thickness b across at least 80%, in particular across at least 90%, of its largest cross section C70.
[0222] The first through-flow unit C29 advantageously has a constant thickness a, measured in the outflow direction C67 of the first through-flow unit C29, across at least 80% of its largest cross section C69. The second through-flow unit C30 advantageously has a constant thickness b, measured in the outflow direction C67 of the first through-flow unit C29, across at least 80% of its largest cross section.
[0223] The thicknesses a and b can be approximately of identical size. The thickness a is advantageously half to double the thickness b. The portions C51 and C52 are connected to one another in the housing C37 so that exhaust gases that flow out of the outflow surface C57 of the first through-flow unit C29 can flow into the inflow surface C58 of the second through-flow unit C30. For this purpose, the transfer opening C34 of the housing C37 is provided. In the embodiment, the transfer opening C34 extends across the entire largest cross section C69 of the first through-flow unit C29. However, it can also be provided that one or a plurality of comparatively small transfer openings C34 fluidically connect the two through-flow units C29 and C30 to one another.
[0224] A step C36 which rests on the external circumference of the first through-flow unit C29 by way of a first step portion C53 is formed on the first component shell C38. The second inflow openings C32 are formed in the second step portion C54. The second step portion C54 extends transversely, in particular perpendicularly, to the first step portion C53. The first step portion C53 preferably extends approximately parallel to the outflow direction C67 of the first through-flow unit C39, or to the main flow direction C35, respectively, and the second step portion C54 extends approximately perpendicularly to the main flow direction C35, or to the outflow direction C67 of the first through-flow unit C29, respectively. In the embodiment, the step C36 is formed by a jump in the cross section of the housing C37 of the exhaust gas after-treatment unit C26. In the first portion, the housing C37 has an external diameter d, as is shown in
[0225] The first portion C51 is formed completely in the first component shell C38. The second portion C52 is formed by the first component shell C38 and the second component shell C39. In the embodiment, the first through-flow unit C29 is disposed completely in the first component shell C38. The second through-flow unit C30 is disposed largely in the second component shell C39. In the embodiment, the second through-flow unit C30 protrudes into the first component shell C38 by way of a portion which is less than 50%, in particular less than 80%, of the thickness b of the second through-flow unit C30. A different arrangement of the through-flow units C29 and C30 in the component shells C38 and C39 may also be advantageous. For example, in an alternative configuration embodiment, it can be provided that the first through-flow unit C29 protrudes into the second component shell C39. A different construction of the housing C37, for example made of a single metal sheet, or from a shell-shaped sheet-metal part and a cover, may also be advantageous.
[0226] In terms of the main flow direction C35, the end face C40 of the first through-flow unit C29 is the upstream side of the first through-flow unit C29. The exhaust gas after-treatment unit C26 has first entry openings C31 only on the end face C40.
[0227] The largest cross section C70 of the second through-flow unit C30 is advantageously larger than the largest cross section C69 of the first through-flow unit C29. The largest cross section C70 of the second through-flow unit C30 is advantageously at least 130%, in particular at least 150%, of the largest cross section C69 of the first through-flow unit C29.
[0228] As is shown in
[0229] In the embodiment, the through-flow units C29 and C30 are in each case of a cylindrical configuration. The cylindrical external contours of the through-flow units C29 and C30 are illustrated by a dashed line in
[0230] Outflow openings C33 lead out of the exhaust gas after-treatment unit C26. The outflow openings C33 are disposed in such a way that exhaust gas first has to flow through the second through-flow unit C30 in order to make its way to the outflow openings C33. In the embodiment, the outflow openings C33 are formed in the second component shell C39. When viewed counter to the outflow direction C67 of the first through-flow unit C29, the outflow openings C33 can be congruent with the inflow openings C31, C32, or be disposed so as to be offset from the latter.
[0231] In the embodiment, the first through-flow unit C29 and the second through-flow unit C30 are in each case formed by a through-flow element C41. A potential construction for a through-flow element C41 is illustrated in
[0232] The at least one transfer opening C34 is advantageously the only opening which fluidically connects the first through-flow unit C29 to the second through-flow unit C30. As a result, exhaust gas can flow through the exhaust gas after-treatment unit C26 either by way of the first inflow openings C31 into the first through-flow unit C29, from there by way of the transfer opening C34 into the second through-flow unit C30, and from there through the outflow openings C33 into the second muffler chamber C48. This is highlighted by the arrow C55 in
[0233] The first through-flow unit C29 is coated with a catalytic material. Additionally, a coating with a so-called washcoat can be provided. Accordingly, no catalytic conversion of exhaust gases takes place in the first through-flow unit C29. The second through-flow unit C30 does not have a catalytic coating, or has a smaller mass of catalytic coating per volumetric unit than the first through-flow unit C29. The second through-flow unit C30 therefore acts largely as a particle filter. Owing to the fact that the first through-flow unit C29 is disposed upstream of the second through-flow unit C30, the exhaust gas is intensely heated in the first through-flow unit C29, due to the catalytic conversion. The second through-flow unit C30 preferably serves largely for reducing particles. Lubricating oil in the form of droplets is contained in exhaust gases of mixture-lubricated combustion engines. These droplets form particles in the exhaust gas flow. The lubricating oil in the form of droplets is converted in the second through-flow unit C30. For this purpose, a sufficiently high temperature of the second through-flow unit C30 is required. Moreover, a sufficiently long dwell time of the oil droplets in the second through-flow unit C30 is necessary. The second through-flow unit C30 is preferably rapidly heated by the first through-flow unit C29. The particle-reducing effect of the second through-flow unit C30 is improved as a result. Oil droplets are converted as soon as the temperatures required for this purpose have been reached. In the case of lubricating oils usually used nowadays, the temperature required for the conversion can be in the order of 600 to 700, for example.
[0234] The first through-flow unit C29, which is coated with a catalytically effective coating, in particular with precious metal, preferably serves largely for converting hydrocarbons and/or nitrogen oxides. The second through-flow unit C30 can be configured without a catalytically effective coating, or have a smaller quantity of catalytic coating per volumetric unit than the first through-flow unit C29.
[0235] A catalytically effective coating is presently understood to be a coating which acts as a catalytic converter, thus reducing the activation energy for the chemical conversion of the exhaust gases, and increasing the response time as a result. The second through-flow unit C30 can in particular be coated with a washcoat. A washcoat is presently not considered to be a catalytic coating. A washcoat is understood to be a coating which increases the surface without reducing the activation energy for the chemical conversion.
[0236] Owing to the fact that the second through-flow unit C30 in terms of the outflow direction C67 of the first through-flow unit C29 through the exhaust gas after-treatment unit C26 is disposed completely behind the first through-flow unit C29, a cross flow between the first through-flow unit C29 and the second through-flow unit C30 is not possible. By virtue of the arrangement, exhaust gas that has flowed into the second through-flow unit C30 advantageously does not flow back into the first through-flow unit C29. As a result, the proportion of the exhaust gas flow that flows in through the first through-flow unit C29 can be very positively controlled by way of the configuration embodiment of the largest cross sections C69 and C70, and by way of the configuration embodiment of the inflow openings C31 and C32. The proportion of the exhaust gas flow flowing through the first through-flow unit C29 has a substantial influence on the temperature of the exhaust gas flowing out of the exhaust gas after-treatment unit C26.
[0237] This results in a higher fluidic resistance for the exhaust gas flowing through both through-flow units C29, C30, than for the flow through only the second through-flow unit C30. The splitting of the exhaust gas flow among the first and the second inflow openings C31 and C32 can be easily predefined by way of the thicknesses a and b, and the largest cross sections C69 and C70 of the through-flow units C29 and C30.
[0238]
[0239] In an advantageous configuration embodiment, the exhaust gas after-treatment unit C26 has in all regions of the at least one through-flow unit the same quantity of catalytically effective coating per volumetric unit, so that the entire exhaust gas flow flowing through the exhaust gas after-treatment unit C26 flows past a catalytically effective coating.
[0240] In order to prevent excessive heating of the exhaust gas flow, it is provided in the embodiment according to
[0241] The sub-flow of the exhaust gas flow flowing through the exhaust gas after-treatment unit C26 is highlighted by arrows C62. In the embodiment, the bypass channel C61 has a connection opening C59 which connects the first muffler chamber C27 to the bypass channel C61 and through which exhaust gases flow into the bypass channel C61. Moreover, the bypass channel C61 has an exit opening C60 through which exhaust gases from the bypass channel C61 leave the exhaust muffler C23. Accordingly, exhaust gases that flow through the bypass channel C61 in the embodiment do not flow through the interior of the second muffler chamber C48. The bypass channel C61 in the embodiment leads through the second muffler chamber C48 in spatial terms, but is fluidically separated from the latter. Owing to this fact, no mixing takes place between the sub-flow flowing through the bypass channel C61 (arrows C63) and the sub-flow of the exhaust gas flow flowing through the second muffler chamber C48 (arrows C62). The bypass channel C61 is disposed in such a way that it is heated by the exhaust gases disposed in the muffler chamber C48. As a result, a conversion of exhaust gas components in the bypass channel C61 is also possible without a catalytically effective material.
[0242] The bypass channel C61 is preferably routed so as to be adjacent to an external wall of the exhaust muffler C23. The sub-flow flowing through the bypass channel C61 is advantageously smaller than the sub-flow flowing through the exhaust gas after-treatment unit C26. The sub-flow flowing through the bypass channel C61 is advantageously less than 40%, in particular less than 30%, preferably less than 20%, of the entire exhaust gas flow. The quantity of exhaust gas flowing through the bypass channel C61 is preferably set by way of the flow cross sections of the exhaust gas after-treatment unit C26 and of the bypass channel C61.
[0243] In the embodiment, the through-flow units C29, C30 have through-flow elements C41 of metal wire. The metal wire of which the first and/or the second through-flow unit C29, C30 can consist, is in particular made of steel or of a nickel alloy. Other carriers, for example metal fibers, foamed materials or carriers that form elongate, geometrically defined channels, for example carriers of sintered ceramic, may also be advantageous.
[0244] The terms constant and flat in the present context are understood throughout to mean a constant or flat configuration within the scope of the usual manufacturing tolerances.
[0245] In
[0246]
[0247] The two-stroke engine D8 includes an air filter D9 by way of which air is inducted during operation. The air makes its way to a crankcase D15 of the two-stroke engine D8 by way of an intake channel D11. A portion of the intake channel D11 is formed in a fuel supply unit D10, for example a carburetor. A different type of supply of fuel, for example by way of a fuel valve, may also be provided. A different location of introducing fuel, for example into the crankcase D15, may also be provided.
[0248] The two-stroke engine D8 includes a cylinder D12 in which a piston D13 is mounted so as to reciprocate. The piston D13 delimits a combustion chamber D14 formed in the cylinder D12. The combustion chamber D14 is connected to the interior of the crankcase D15 by way of transfer channels D19 in the region of the lower dead center of the piston D13, illustrated in
[0249] During operation, the two-stroke engine D8 inducts a fuel/air mixture through the intake channel D11 into the interior of the crankcase D15 during the upward stroke of the piston D13. The fuel/air mixture is compressed in the crankcase D15 during the downward stroke of the piston D13. As soon as the transfer channels D19 from the piston D13 to the combustion chamber D14 are opened, the fuel/air mixture flows from the interior of the crankcase D15 into the combustion chamber D14. In the region of the upper dead center, the spark plug D20 ignites the mixture in the combustion chamber. Due to the subsequent combustion, the piston D13 is accelerated back in the direction toward the crankcase D15 again. As soon as the piston D13 opens the outlet opening D21, exhaust gases can flow out of the combustion chamber D14 and flow toward the exhaust muffler D23. As soon as the transfer channels D19 from the piston D13 to the combustion chamber D14 are opened, fresh fuel/air mixture is replenished for the next combustion.
[0250] Alternatively, the two-stroke engine D8 can also operate with stratified scavenging and, in addition to the intake channel D11, include one or a plurality of air ducts by way of which largely fuel-free air is kept available in the transfer channels D19. During the downward stroke of the piston D13, the pre-stored air separates exhaust gases from the previous combustion from fuel/air mixture flowing into the combustion chamber D14.
[0251] The exhaust muffler D23 has a muffler housing D27 in which a first muffler chamber D47 and a second muffler chamber D48 are formed. The first muffler chamber D47 is disposed upstream of the second muffler chamber D48. In the embodiment, the entry opening D24 opens into the first muffler chamber D47. However, it can also be provided that additional muffler chambers are formed in the muffler housing D37, or in another unit, upstream of the first muffler chamber. The exhaust muffler D23 has an exit opening D25 from which exhaust gases from the exhaust muffler D23 flow out into the environment. In the embodiment, the exit opening D25 leads out of the second muffler chamber D48. In an alternative embodiment, additional muffler chambers can be provided downstream of the second muffler chamber D48.
[0252] The first muffler chamber D47 and the second muffler chamber D48 are separated by a partition wall D28. In the embodiment, an exhaust gas after-treatment unit D26 through which exhaust gases can flow from the first muffler chamber D47 into the second muffler chamber D48 is held on the partition wall D28. For this purpose, the partition wall D28 has an opening in the region of the exhaust gas after-treatment unit D26. The exhaust gas after-treatment unit D26 includes a first through-flow unit D29 and a second through-flow unit D30 which will be described in more detail hereunder.
[0253]
[0254] The construction of the exhaust gas after-treatment unit D26 will be explained hereunder with reference to
[0255] The first component shell D38 of the housing D37 is disposed so as to be contiguous to the first muffler chamber D47, as is shown in
[0256] The outflow surface D61 of the first through-flow unit D29 lies in an imaginary plane D66 which is illustrated by a dashed line in
[0257] The first through-flow unit D29 has a downstream end face D41 through which the exhaust gases leave the first through-flow unit D29. When viewed in the main flow direction D35, the downstream end face D41 of the first through-flow unit D29, by way of a sub-region, is congruent with the second through-flow unit D30. The exhaust gases can transfer from the first through-flow unit D29 into the second through-flow unit D30 through a transfer opening D34 of the housing D37. The at least one transfer opening D34 is advantageously the only opening that fluidically connects the first through-flow unit D29 to the second through-flow unit D30. Accordingly, exhaust gases that exit the first through-flow unit D29 have to first flow into the second through-flow unit D30.
[0258] The first through-flow unit D29 has the inflow surface D60 through which exhaust gas can flow into the first through-flow unit D29. The inflow surface D60 is formed on an upstream end face D40 of the first through-flow unit D29. The first through-flow unit D29 has a downstream outflow surface D61 through which exhaust gas can exit the first through-flow unit D29. In the embodiment, the inflow surface D60 and the outflow surface D61 lie so as to be mutually parallel. However, a different arrangement of the inflow surface D60 and outflow surface D61 may also be advantageous.
[0259] The second through-flow unit D30 has an inflow surface D62. The inflow surface D62 is formed on an upstream end face D42 of the second through-flow unit D30. The inflow surface D62 in the embodiment is configured to be flat within the scope of the usual manufacturing tolerances. The transfer opening D34 opens out at the inflow surface D62. The second through-flow unit D30 has a downstream outflow surface D63. The outflow surface D63 in the embodiment is oriented parallel to the inflow surface D62. However, a different position may also be advantageous.
[0260] The outflow surface D61 of the first through-flow unit D29 has an outflow direction D64. The outflow direction D64 is oriented perpendicularly to the outflow surface D61 and from the first through-flow unit D29 to the second through-flow unit D30.
[0261] As is shown in
[0262] In the embodiment, the through-flow units D29 and D30 are in each case of a cylindrical configuration. The cylindrical external contours of the through-flow units D29 and D30 are illustrated by a dashed line in
[0263] The first through-flow unit D29 has a largest cross section D69. The second through-flow unit D30 has a largest cross section D70. The largest cross sections D69 and D70 lie perpendicularly to the main flow direction D35 and perpendicularly to the outflow direction D64. In the embodiment, the largest cross section D69 corresponds to the square of half the external diameter f of the first through-flow unit D29 multiplied by . Accordingly, the largest cross section D70 corresponds to the square of half the external diameter g of the second through-flow unit D30 multiplied by .
[0264] As is shown in
[0265] In the embodiment, a plurality of outflow openings D32 and a plurality of outflow openings D33 are provided. However, exactly one outflow opening D32 and/or exactly one outflow opening D33 may also be advantageous.
[0266] In terms of the outflow direction D64, in particular in terms of the main flow direction D35, the outflow openings D32 and D33 are mutually offset, specifically by a thickness b of the second portion D52, measured in the outflow direction. The thickness of the first portion D51 corresponds to a thickness a of the first through-flow unit D29 in a central region. The thickness a is measured in the outflow direction D64, thus perpendicularly to the outflow surface D61. The first through-flow unit D29 has a chamfer on its upstream peripheral regions, so that this results in a somewhat smaller thickness at this location. The first through-flow unit D29 has the same thickness a across at least 80%, in particular across at least 90%, of its largest cross section D69, within the scope of the usual manufacturing tolerances.
[0267] The second through-flow unit D30, in its central region, has a thickness b measured in the outflow direction D64, or in the main flow direction D35, respectively. The second through-flow unit D30 has radiused corners on its downstream peripheral regions, so that this results in a somewhat smaller thickness at this location. The second through-flow unit D30 has the same thickness b across at least 80%, in particular across at least 90%, of its largest cross section D70, within the scope of the usual manufacturing tolerances.
[0268] In the embodiment, the thickness of the first portion D51 corresponds approximately to the thickness a of the first through-flow unit D29. The thickness b can correspond approximately to the thickness of the second portion D52. The thicknesses a and b can be approximately of identical size, in particular within the scope of the usual manufacturing tolerances. The thickness a is advantageously half to double the thickness b.
[0269] The transfer opening D34 of the housing D37 leads from the first portion D51 into the second portion D52. In the embodiment, the transfer opening D34 extends at least across the entire largest cross section D70 of the second through-flow unit D30. However, it can also be provided that one or a plurality of comparatively small transfer openings D36 fluidically connect the two through-flow units D29 and D30 to one another.
[0270] A step D36 which rests on the downstream end face D41 of the first through-flow unit D29 by way of a first step portion D53 is formed on the second component shell D39. The step D36 is in particular formed by a jump in the cross section of the housing D37 of the exhaust gas after-treatment unit D26. In the first portion D51, the housing D37 has an external diameter D, as is shown in
[0271] The largest cross section D69 of the first through-flow unit D29 is advantageously larger than the largest cross section D70 of the second through-flow unit D30. The largest cross section D69 of the first through-flow unit D29 is advantageously at least 130%, in particular at least 150%, of the largest cross section D70 of the second through-flow unit D30.
[0272] In the embodiment, the first through-flow unit D29 and the second through-flow unit D30 are in each case formed by a through-flow element D46. Alternatively, it can be provided that one or both through-flow units 29, 30 are formed by two or more through-flow elements D46. Alternatively, it can also be provided that the first through-flow unit D29 and the second through-flow unit D30 are formed by different regions of a single through-flow element D46.
[0273]
[0274]
[0275] Other carriers D58, for example metal fibers, foamed materials or other carriers D58 that form elongate, geometrically defined channels, for example carriers D58 of sintered ceramic, may also be advantageous.
[0276]
[0277] The second through-flow unit D30 is coated with a catalytic material. Additionally, a coating with a so-called washcoat can be provided. Accordingly, no catalytic conversion of exhaust gases takes place in the second through-flow unit D30. The first through-flow unit D29 does not have a catalytic coating, or has a smaller quantity of catalytic coating per volumetric unit than the second through-flow unit D30.
[0278] The first through-flow unit D29 preferably serves largely for reducing particles. Lubricating oil in the form of droplets, which is converted in the first through-flow unit D29, is contained in exhaust gases of mixture-lubricated combustion engines.
[0279] The second through-flow unit D30, which is coated with a catalytically effective coating, in particular with precious metal, preferably serves largely for converting hydrocarbons and/or nitrogen oxides. The first through-flow unit D29 can be configured without a catalytically effective coating, or have a smaller mass of catalytic coating per volumetric unit than the second through-flow unit D30.
[0280] A catalytically effective coating is presently understood to be a coating which acts as a catalytic converter, thus reducing the activation energy for the chemical conversion of the exhaust gases, thus increasing the response rate. The first through-flow unit D29 can in particular be coated with a washcoat. A washcoat is presently not understood to be a catalytic coating. A coating which increases the surface of its carrier element without reducing the activation energy for the chemical conversion is understood to be a washcoat.
[0281] Owing to the fact that the second through-flow unit D30 is disposed completely downstream of the first through-flow unit D29 in terms of the main flow direction D35 through the exhaust gas after-treatment unit D26, a cross flow between the first through-flow unit D29 and the second through-flow unit D30 is not possible. As a result, the proportion of the exhaust gas flow that flows through the second through-flow unit D30 can be very positively controlled by way of the configuration embodiment of the cross sections and inflow openings. The proportion of the exhaust gas flow that flows through the second through-flow unit D30 has a substantial influence on the temperature of the exhaust gas flowing out of the exhaust gas after-treatment unit D26.
[0282] This results in a higher fluidic resistance for the exhaust gas flowing through both through-flow units D29, D30 than for the flow through only the first through-flow unit D29. The splitting of the exhaust gas flow among the first and the second outflow openings D32 and D33 can be easily predefined by way of the thicknesses a and b, and the cross sections of the through-flow units D29 and D30.
[0283] The terms constant and flat in the present context are understood throughout to mean a constant or flat configuration within the scope of the usual manufacturing tolerances.
[0284] It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.