HIGH-PRESSURE GAS FILLING/UNLOADING SYSTEM
20250327550 ยท 2025-10-23
Inventors
- Longjun CHENG (Qingdao, Shandong, CN)
- Zhe YANG (Qingdao, Shandong, CN)
- Bin TAO (Qingdao, Shandong, CN)
- Jianzhong ZHANG (Qingdao, Shandong, CN)
- Zhenzhong WANG (Qingdao, Shandong, CN)
- Wenqing ZHAO (Qingdao, Shandong, CN)
- Lili DING (Qingdao, Shandong, CN)
- Juan LIU (Qingdao, Shandong, CN)
- Liangliang LI (Qingdao, Shandong, CN)
Cpc classification
F17C2205/0142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2225/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0326
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0171
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0138
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0352
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2225/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/373
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0139
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A high-pressure gas filling and unloading system has a high-pressure gas pipeline for connecting to a gas filling station, a displacement gas pipeline for gas displacement, a plurality of double-channel rotating joints provided in said high-pressure gas pipeline and configured to be rotatable under pressure, and a filling and unloading joint provided at a free end of said high-pressure gas pipeline and comprising a control mechanism. The filling and unloading joint is configured to form a displacement working channel or a filling and unloading working channel therein through the control mechanism. The control mechanism is configured to alternately open the displacement working channel and the filling and unloading working channel, so that the displacement working channel is in communication with the displacement gas pipeline for gas displacement, or the filling and unloading working channel is in communication with the high-pressure gas pipeline for filling and unloading of high-pressure gas.
Claims
1. A high-pressure gas filling and unloading system, comprising: a high-pressure gas pipeline (400) for connecting to a gas filling station; a displacement gas pipeline (500) for gas displacement; a plurality of double-channel rotating joints (600) provided in said high-pressure gas pipeline and configured to be rotatable under pressure; and a filling and unloading joint (100a) provided at a free end of said high-pressure gas pipeline and comprising a control mechanism, said filling and unloading joint being configured to form a displacement working channel or a filling and unloading working channel therein through the control mechanism, wherein the control mechanism is configured to alternately open the displacement working channel and the filling and unloading working channel, so that the displacement working channel is in communication with the displacement gas pipeline (500) for gas displacement, or the filling and unloading working channel is in communication with the high-pressure gas pipeline (400) for filling and unloading of high-pressure gas.
2. (canceled)
3. The high-pressure gas filling and unloading system according to claim 1, characterized in that the filling and unloading joint further comprises a male end unit (200) for connection with a high-pressure gas transportation vehicle or a gas-fueled device, and a female end unit (300) for fixed connection with the high-pressure gas pipeline (400), the control mechanism being arranged on the female end unit.
4. The high-pressure gas filling and unloading system according to claim 3, characterized in that the female end unit comprises a female housing, a valve core assembly within the female housing, and a bypass displacement pipeline (40) formed within the female housing, wherein an inner cavity of the female end unit is able to be in communication with the bypass displacement pipeline to form a female displacement flow path, and the valve core assembly is configured to move, driven by the control mechanism, axially relative to the female housing, thereby closing the female displacement flow path and forming a female filling and unloading flow path within the female end unit.
5. The high-pressure gas filling and unloading system according to claim 4, characterized in that the control mechanism is configured to drive the valve core assembly to move axially, so that a male pilot flow path in the male end unit and the female displacement flow path are alternately in communication with the inner cavity of the female end unit for gas displacement, and the female filling and unloading flow path is in communication with a male filling and unloading flow path in the male end unit to open the filling and unloading working channel for filling and unloading of high-pressure gas.
6. The high-pressure gas filling and unloading system according to claim 5, characterized in that the control mechanism comprises a handle gear (29) provided on the female housing and a transmission gear (282) which engages with the handle gear, the transmission gear being formed on an outer peripheral surface of the valve core assembly, and the valve core assembly being driven to move axially relative to the female housing by rotating the handle gear, wherein the handle gear has three control positions, so that the female displacement flow path is alternately opened and closed by alternately rotating the handle gear to a first position and a second position, thereby enabling gas displacement through the female displacement flow path, and the filling and unloading working channel is opened for the filling or unloading of high-pressure gas when the handle gear is in a third position.
7. The high-pressure gas filling and unloading system according to claim 6, characterized in that the female housing includes a female gun base (34) having a connection end, as well as a gun body (27) and a gun sleeve (12) fixed to a front end of the female gun base in sequence, the bypass displacement pipeline (40) being arranged within the gun body, and the valve core assembly includes an outlet valve core (13) and a main valve core (28), wherein the outlet valve core (13) is installed within the gun sleeve (12) through an outlet valve core sleeve (15), and the main valve core is installed on the female gun base through a main valve core base (33) and actuated by the handle gear.
8. (canceled)
9. The high-pressure gas filling and unloading system according to claim 7, characterized in that the outlet valve core comprises a hollow tube body and a solid umbrella member provided at one end of the hollow tube body, a first sloping through hole (131) and a second sloping through hole (132) being provided on both axial sides of the solid umbrella member, respectively, and the first sloping through hole and the second sloping through hole are configured to be sealed from each other to form a self-sealing state of the female end unit and thus seal the outlet valve core from the main valve core, or be in communication with each other in order to connect the outlet valve core and the main valve core.
10. The high-pressure gas filling and unloading system according to claim 9, characterized in that a third resilient member (23) is provided between the outlet valve core and the main valve core, and the solid umbrella member is configured to, under an action of the third resilient member, abut against a sloping surface formed within the outlet valve core sleeve (15) to form a seal, or is disengaged therefrom, so that the first sloping through hole and the second sloping through hole are sealed from or in communication with each other.
11. The high-pressure gas filling and unloading system according to claim 7, characterized in that a third annular space (333) is formed between the main valve core base (33) and the female gun base (34), and is in communication with the connection end of the female gun base, and when the handle gear is in the third position, the main valve core is in communication with the third annular space, thereby opening the female filling and unloading flow path.
12. The high-pressure gas filling and unloading system according to claim 11, characterized in that the main valve core base (33) has a cylinder structure with a closed end where sloping through holes (331) in communication with the connection end of the female gun base are provided, and switch holes (332) are provided on a side wall of the main valve core base, wherein the sloping through holes (331) are in communication with the switch holes (332) through the third annular space (333).
13. The high-pressure gas filling and unloading system according to claim 12, characterized in that third through holes (281) are distributed on a side wall of the main valve core (28), and the third through holes are configured to be offset from or align with the switch holes (332) through an axial movement of the main valve core relative to the female housing, thereby closing or opening the female filling and unloading flow path.
14. The high-pressure gas filling and unloading system according to claim 13, characterized in that fourth through holes (283) are further provided on the side wall of the main valve core (28), and a second accumulator sealing ring (24) is provided between the main valve core and the outlet valve core sleeve, wherein the fourth through holes, due to the axial movement of the main valve core, are on an axially inner side of the second accumulator sealing ring to open the female displacement flow path, or on an axially outer side thereof to close the female displacement flow path.
15. The high-pressure gas filling and unloading system according to claim 6, characterized in that the male end unit (200) includes a male gun base (1), a diverter valve (2) fixedly mounted within the male gun base (1), and a pilot valve (10) adaptively cooperating with the diverter valve, an axial end surface of the pilot valve closely fitting an axial end surface of the valve core assembly when the male end unit is connected to the female end unit, and the pilot valve is configured to form the male pilot flow path in the male end unit when the handle gear is in the second position, and to form the male filling and unloading flow path in the male end unit when the handle gear is in the third position.
16. The high-pressure gas filling and unloading system according to claim 15, characterized in that the pilot valve comprises a pilot valve seat (4) and a pilot valve core (101) adaptively cooperating with the pilot valve seat, a first annular space (105) in communication with the diverter valve being formed between the pilot valve seat and the male gun base, and a second annular space (106) being formed between the pilot valve core and the male gun base; when the handle gear is in the first position and the second position, the first annular space and the second annular space are sealed off from each other, thereby closing the male filling and unloading flow path; and when the handle gear is in the third position, the first annular space is in communication with the second annular space, thereby opening the male filling and unloading flow path.
17. The high-pressure gas filling and unloading system according to claim 16, characterized in that the pilot valve core comprises a hollow tube inserted into the pilot valve seat and a valve head connected to one end of the hollow tube, and the valve head is provided with a center through hole (102) in communication with the hollow tube and a plurality of sloping holes (103) extending through the valve head and evenly distributed in a circumferential direction, the sloping holes being in communication with the second annular space.
18. The high-pressure gas filling and unloading system according to claim 17, characterized in that a plurality of first through holes is evenly distributed in a circumferential direction on the hollow tube, and a plurality of second through holes is evenly distributed in a circumferential direction on the pilot valve seat, wherein when the handle gear is in the first position and the third position, the first through holes are offset from the second through holes to close the male pilot flow path; and when the handle gear is in the second position, the first through holes are in communication with the second through holes to open the male pilot flow path.
19. (canceled)
20. The high-pressure gas filling and unloading system according to claim 1, characterized in that a displacement gas flow path (600a) in communication with the displacement gas pipeline and a high-pressure gas flow path (600b) in communication with the high-pressure gas pipeline are provided within the double-channel rotating joint (600).
21. The high-pressure gas filling and unloading system according to claim 20, characterized in that the double-channel rotating joint comprises: a rotating valve core (601), in which a center blind hole (6011) and a displacement gas flow hole (6012) extending along an axial direction are provided; and a valve core sleeve (604) arranged around the rotating valve core, and comprising a port (607) extending through a side wall thereof, wherein the valve core sleeve is configured to rotate relative to the rotating valve core, so that the displacement gas flow hole is always in communication with the port, thereby forming the displacement gas flow path (600a).
22. The high-pressure gas filling and unloading system according to claim 21, characterized in that the port comprises a side-wall through hole and an annular groove formed on an inner wall of the valve core sleeve (604), wherein the annular groove is in communication with the side-wall through hole, and the displacement gas flow hole is in communication with the annular groove, so that the port remains in communication with the displacement gas flow hole.
23. The high-pressure gas filling and unloading system according to claim 20, characterized in that the double-channel rotating joint further comprises: a valve core seat (612) fixedly connected to the valve core sleeve, and a plurality of axial through holes (6121) evenly distributed in a circumferential direction inside the valve core seat; and a valve head (614) fixedly connected to the valve core seat, wherein a center blind hole (6011) extending along an axial direction and a plurality of radial through holes (6013) evenly distributed in a circumferential direction are provided within the rotating valve core, the center blind hole, the radial through holes, the axial through holes (6121) and an inner cavity of the valve head being sequentially in communication to form the high-pressure gas flow path (600b).
24-25. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In the following the present invention will be described with reference to the accompanying drawings.
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046] In the present application, all accompanying drawings are schematic ones, provided to illustrate the principle of the present invention merely, and are not necessarily drawn to actual scale.
DETAILED DESCRIPTION OF EMBODIMENTS
[0047] The present invention will be described below with reference to the accompanying drawings. It is to be noted that the following detailed description is provided merely for the purpose of illustrating the principle of the present invention, and do not thereby limit the scope of protection of the present invention.
[0048]
[0049] The high-pressure gas filling and unloading system 100 according to the present invention can fill or unload high-pressure gas, which may be, for example, hydrogen, CNG or helium filled, unloaded and transported by a long-tube trailer. The pressure of the high-pressure gas ranges from 10 to 50 MPa.
[0050]
[0051] According to the present invention, as shown in
[0052] As shown in
[0053] As shown in
[0054] According to the present invention, as shown in
[0055] The outlet valve core 13 is correspondingly arranged within the gun sleeve 12, and the main valve core 28 is mounted on the female gun base 34 and correspondingly, within the gun body 27. A third resilient member 23, preferably a compression spring, is provided between the outlet valve core 13 and the main valve core 28. A first concave step is provided on a right side of the outlet valve core 13, and a second concave step is provided at a left end of the main valve core 28. Accordingly, a left end of the third resilient member 23 is pressed against the first concave step of the outlet valve core 13, and a right side thereof is pressed against the second concave step of the main valve core 28. In the first state, the solid umbrella member, under the action of the third resilient member 23, forms a seal by abutting against the sloping surface in the outlet valve core sleeve 15 and tightly pressing the O-ring seal 20, so that the first sloping through hole 131 and the second sloping through hole 132 are not in communication with each other, thereby ensuring that the female end unit 300 is in a self-sealing state. In the second state, however, the outlet valve core 13 is capable of moving inwardly along an axial direction to compress the third resilient member 23, so that the solid umbrella member is disengaged from the sloping surface in the outlet valve core sleeve 15. Thus, the first sloping through hole 131 and the second sloping through hole 132 are in communication with each other through the annular space formed between the outlet valve core 13 and the outlet valve core sleeve 15.
[0056] According to the present invention, the main valve core 28 is mounted on the female gun base 34 through the main valve core base 33 fixedly mounted inside the female gun base 34. A third annular space 333 is formed between the main valve core base 33 and the female gun base 34, and is in communication with a connection end of the female gun base 34. The control mechanism is capable of actuating the axial movement of the main valve core 28, so that the main valve core 28 is in communication with the third annular space 333 or not, thereby turning off or on the female filling and unloading flow path within the female end unit 300. The main valve core base 33 has a cylinder structure with a closed end. The main valve core base 33 has, at its right side, a circular bottom surface, into which a right end of the main valve core 28 is inserted. A plurality of sloping through holes 331 is provided at the closed end of the main valve core base 33, and a plurality of switch holes 332 is distributed evenly along the circumferential direction on the sidewall of the main valve core base 33. The sloping through holes 331 are in communication with the switch holes 332 through the third annular space 333. A plurality of third through holes 281 is distributed evenly along the circumferential direction on a side wall of the main valve core 28 closer to an axial inward end. Two internal concave steps are arranged on the side wall of the main valve core base 33 at both sides of the switching holes 332. Two first accumulator sealing rings 31 and 32 are mounted on the two internal concave steps to achieve a seal between the main valve core 28 and the main valve core base 33. The main valve core 28 is configured to enable that the third through holes 281 are offset from the switch holes 332 axially, in order to turn off the main valve core 28, and to move axially with respect to the main valve core base 33, so that the third through holes 281 are in communication with the corresponding switch holes 332, thereby turning on the main valve core 28.
[0057] In one embodiment, external short threads are provided on a left side of the main valve core base 33, and internal short threads are provided on a right side of the gun body 27, so that the main valve core base 33 is connected to the gun body 27 through threads. The female gun base 34 has a tubular structure. External threads are provided on a left side of the female gun base 34, and internal threads are provided on a right side of the gun body 27, so that the female gun base 34 is connected to the gun body 27 through threads. The main valve core base 33 is arranged inside the female gun base 34. A trapezoidal groove is provided on a left outer wall of the main valve core base 33, and a third sealing member 30 is installed inside the trapezoidal groove. The third sealing member 30 is preferably an O-type sealing ring 30, so as to realize the sealing between the main valve core base 33 and the female gun base 34.
[0058] According to the present invention, the gun body 27 is provided with a third leakage detection hole 39. Preferably, the third leakage detection hole 39 is provided on a side wall of the gun body 27 near a rear end thereof. Specifically, the third leakage detection hole 39 is provided at a left end of the internal threads on the right side of the gun body 27. A portable gas (such as hydrogen) detector can be used to detect the sealing performance of the corresponding seal ring of the filling and unloading joint 100a. Accordingly, through the third leakage detection hole 39 it can detect leakage of the seal ring in real time during the filling and unloading of high-pressure gas, so that the third leakage detection hole 39 can be used to monitor whether the O-ring 30 has failed to seal.
[0059] As shown in
[0060] According to the present invention, as shown in
[0061] In one embodiment, the gun body 27 has an asymmetric tubular structure. For example, a sidewall of an upper tubular portion of the gun body 27 has a thickness larger than that of the lower tubular portion thereof. The displacement gas valve port 35 is provided on the upper portion of the gun body 27, and has a left sloping tube inserted into the gun body 27. An end of the left sloping tube of the displacement gas valve port 35 reaches an attachment on a right end of the outlet valve core sleeve 15. In the gun body 27, a rectangular groove is provided on a right side of the end of the left sloping tube of the displacement gas valve port 35. A second sealing member 26, preferably an O-ring seal, is installed in the rectangular groove, which realizes the sealing between the main valve core 28 and the gun body 27.
[0062] According to one embodiment of the present invention, the gun body 27 is provided with a second leakage detection hole 38. Preferably, the second leakage detection hole 38 is provided on a lower tubular portion in the middle of the gun body 27. A portable gas (e.g. hydrogen) detector can be used for leakage detection of the corresponding seal of the filling and unloading joint 100a. The second leakage detection hole 38 can be used for leakage detection of the seal in real time during the filling and unloading of high-pressure gas, thereby detecting the sealing performance of the O-ring seal 26.
[0063] Preferably, the large arcuate groove for mounting the handle gear 29 is provided within the upper portion of the sidewall of the gun body 27, so that the handle gear 29 is mounted within the upper portion of the side wall of the gun body 27.
[0064] According to the present invention, a fourth through hole 283 is provided on a side wall of the main valve core 28 near the axially outward end. For example, a concave step is provided on the left inner wall of the main valve core 28, and a plurality of fourth through holes 283 is distributed evenly along the circumferential direction on the left concave step of the main valve core 28. A concave step is provided on the right inner wall of the outlet valve core sleeve 15, and a second accumulator sealing ring 24 is provided between the left outer wall of the main valve core 28 and the surface of the concave step at the right end of the outlet valve core sleeve 15, thereby realizing a seal between the main valve core 28 and the outlet valve core sleeve 15. The main valve core 28 is able to move along the axial direction. Specifically, the fourth through hole 283 is moved to an axial outer side of the second accumulator scaling ring 24 by rotating the handle gear 29 at an angle of 45 clockwise, thereby closing the male pilot flow path. When the handle gear 29 is in the zero state (see
[0065] According to the present invention, as shown in
[0066] As shown in
[0067] In the first state, the jaw support sleeve 14 forms a support for the jaw 18 under the action of the fifth resilient member 22, so that the jaw 18 forms an axial limit to the grip sleeve 16. At this time, under the action of the spring force of the fourth resilient member 21, a left inner sloping surface of the grip sleeve 16 is closely pressed against an outer arc surface of the jaw 18, so that the jaw 18 limits a distance of leftward movement of the grip sleeve 16.
[0068] In the second state, the male gun base 1 pushes the jaw support sleeve 14 to move axially and compresses the fifth resilient member 22, until the plurality of jaws fall into the corresponding jaw grooves 42, respectively, so as the male gun base 1 is locked with the gun sleeve 12 to form a self-seal, thereby connecting the male end unit 200 with the female end unit 300. When the male end unit 200 and the female end unit 300 are connected with each other, and the jaws 18 fall into the grooves 42 of the male gun base 1, the grip sleeve 16 continues to move leftward under the action of the fourth resilient member 21, until the left inner sloping surface of the grip sleeve 16 is tightly pressed against an outer arc surface of the grip sleeve retaining ring 17.
[0069] In this embodiment, the grip sleeve 16 is configured to move axially by applying a force in the second state, and the jaw 18 is configured to jump automatically from the jaw groove 42 when the grip sleeve moves until the inner wall surface thereof leaves the mounting holes, so that the plurality of jaws 18 is reset and re-exert a limiting effect on the grip sleeve 16, and thus the male end unit 200 and the female end unit 300 form a self-sealing. In this manner, a quick and anti-loosening connection between the male end unit 200 and the female end unit 300 can be realized in the filling and unloading joint 100a through the cooperation of the jaws 18, the jaw support sleeve 14 and the grip sleeve 16.
[0070] According to an embodiment of the present invention, the female gun base 34 of the female end unit 300, the gun sleeve 12, the outlet valve core 13, the outlet valve core sleeve 15, the main valve core 28, the main valve core base 33, the gun body 27, the jaw support sleeve 14, the grip sleeve 16, and other components are all made of 316 stainless steel, which is very helpful to avoid hydrogen embrittlement.
[0071] Preferably, the O-ring seals in the present invention are made of UPE, which have good resistance to abrasion, impact, corrosion, hydrogen dissolution and swelling, stamping, and high temperature. The first accumulator sealing rings 31, 32, and the second accumulator sealing ring 24 are made of 304 stainless-steel on the inside and UPE on the outside, and thus have good resistance to hydrogen dissolution and swelling, abrasion, impact and corrosion. At the same time, the accumulator sealing ring has the self-compensating property, which meets the requirement of high-pressure dynamic sealing.
[0072] As shown in
[0073] In one embodiment, the diverter valve 2 has a tubular structure, with a left side thereof as a hexagonal hole, and a center of a right side thereof as a circular hole, thereby forming a stepped overflow channel inside the diverter valve 2. An annular lip extending radially inward is provided on an inner wall at a front end of the diverter valve 2, and a plurality of overflow holes 201 distributed evenly in the circumferential direction is provided on the annular lip. The overflow holes 201 extend through the annular lip along the axial direction. An outer surface of the diverter valve 2 is provided with external threads, through which the diverter valve 2 is fixed connected to the male gun base 1. The term front end herein refers to an end of the male end unit 200 away from the high-pressure gas tube bundle vehicle when being connected thereto.
[0074] In order to ensure the sealing performance at the connection between the diverter valve 2 and the male gun base 1, a rectangular groove is provided at a right outer ring of the diverter valve 2, and a sealing member 3 is installed in the rectangular groove. Preferably, the sealing member 3 is an O-ring seal. In one embodiment, the male gun base 1 is provided with a first leakage detection hole 37. Preferably, the first leakage detection hole 37 is provided on a side wall of the male gun base 1 at a right end of the internal threads. A portable gas detector can be used to perform leakage detection of the corresponding seal of the filling and unloading joint 100a. The first leakage detection hole 37 is able to perform leakage detection of the sealing member 3 in real time during the filling and unloading of high-pressure gas, thus monitoring the sealing performance of the O-ring seal 3.
[0075] According to the present invention, the pilot valve 10 is configured to move, driven by the control mechanism, along the axial direction relative to the diverter valve 2, in order to form a male pilot flow path or a male filling and unloading flow path within the male end unit 200. As shown in
[0076] As shown in
[0077] As shown in
[0078] In this embodiment, a periphery of the valve head of the pilot valve core 101 is provided with an outer annular step having a rightward end surface, while an inner annular step having a leftward end surface is provided on the inner wall of the male gun base 1. With the spring force of the first resilient member 5, the outer annular step of the valve head of the pilot valve core 101 is always tightly pressed against the inner annular step inside the male gun base 1. Accordingly, the inner annular step of the male gun base 1 can limit the distance at which the pilot valve core 101 moves rightward.
[0079] According to the present invention, the filling and unloading joint 100a has a first state in which the male end unit 200 and the female end unit 300 form respective self-sealing, and a second state in which the male end unit 200 and the female end unit 300 are adapted to abut against each other. In the first state, the first through holes of the pilot valve core 101 are offset from the second through holes of the pilot valve seat 4, thus turning off the pilot valve 10. In the second state, the pilot valve core 101 is pushed by the control mechanism to move leftward and compress the first resilient member 5, so that the first through holes are in communication with the second through holes. Accordingly, the diverter valve 2 is able to be in communication with the overflow holes 201, the first annular space 105 formed between the pilot valve seat 4 and the male gun base 1, the second through holes, the first through holes, and the center through hole 102 in the center of the valve head in sequence, thereby forming the male pilot flow path within the male end unit 200. In the second state, the pilot valve core 101 continues to, through the control mechanism, push the pilot valve seat 4 to compress the second resilient member 6, so that the conical projection is disengaged from the sloping surface of the inner wall of the male gun base, resulting in the first annular space 105 in communication with the second annular space 106. In this manner, the diverter valve 2 is able to be in communication with the overflow holes 201, the first annular space 105, the second annular space 106, and the inclined holes 103, thereby forming the male filling and unloading flow path inside the male end unit 200. The resilient force of the second resilient member 6 is greater than that of the first resilient member 5. Therefore, the male pilot flow path and the male filling and unloading flow path can be opened sequentially when the pilot valve core 101 moves leftward along the axial direction.
[0080] In addition, a rectangular groove is provided on the inner wall of the male gun base 1 near the right side, and an O-ring seal 11 is installed in the rectangular groove, thereby ensuring the sealing performance between the male end unit 200 and the female end unit 300 in the connected state.
[0081] According to the present invention, the male gun base 1, the diverter valve 2, the pilot valve 10 and other components of the male end unit 200 are all made of 316 stainless steel, which is very helpful to avoid hydrogen embrittlement.
[0082] According to the present invention, the filling and unloading joint 100a can realize the rapid connection and separation between the high-pressure gas tube bundle vehicle and the high-pressure gas filling pipeline. With the cooperation between the jaws 18, the jaw support sleeve 14 and the grip sleeve 16, the rapid disengagement and anti-loosening connection of the male end unit 200 and the female end unit 300 can be realized. With the cooperative movements of the pilot valve seat 4 and the pilot valve core 101, the outlet valve core 13 can easily push the pilot valve seat 4 open and thus open the high-pressure gas flow path after the male end unit and the female end unit are connected to each other, thereby realizing the rapid filling and unloading of the high-pressure gas, even if there is high-pressure gas inside the male end unit 200. The filling and unloading joint 100a realizes the falling off and self-sealing of the diverter valve 2 of the male end unit 200 and the outlet valve core 13 of the female end unit 300 through the resilient members. The gas balance between the outlet valves of the male end unit 200 and the female end unit 300 can be realized through the pilot valve 10, so that the male end unit 200 and the female end unit 300 can be in communication with each other under pressure. By rotating the handle, the male end unit 200 can be disconnected from the female end unit 300 under pressure. The filling and unloading joint 100a realizes safe unloading and displacement of high-pressure gas. With the cooperation between the bypass displacement pipeline 40 and the handle, the displacement of the air in the female end unit 300 before filling and unloading and the displacement of the high-pressure gas in the female end unit 300 after filling and unloading can be realized, thereby significantly reducing the amount of high-pressure gas to be displaced and the risk of high-pressure gas displacement, effectively preventing leakage caused by accidental falling off of the joint, ensuring the safe filling and unloading operation of high-pressure gas tube bundle vehicle, which greatly improves the reliability of the overall connection device for filling and unloading operation. In addition, the sealing performance of the ring seals and the corresponding leakages can be monitored in real time during the filling and unloading of high-pressure gas through the first leakage detection hole 37, the second leakage detection hole 38, and the third leakage detection hole 39, which can be achieved by respective portable gas detectors for detecting the sealing performance of respective ring seals in the filling and unloading joint 100a. Compared with the gas volume of the current long hose, the filling and unloading joint 100a significantly reduces the amount and risk of unloading of high-pressure gas. The operation procedures of the filling and unloading joint 100a according to the present invention are illustrated as follows.
[0083] First, when filling or unloading high-pressure gas, the male end unit 200 of the filling and unloading joint 100a is connected to the high-pressure gas tube bundle vehicle, and the female end unit 300 thereof is connected to the free end of the filling and unloading arm 100b arranged in the gas filling station. The filling and unloading arm 100b is in communication with the high-pressure gas filling and unloading column of the gas filling station.
[0084] Before connecting the male end unit 200 to the female end unit 300, it is necessary to ensure that the handle 50 of the female end unit 300 is rotated at an angle of 0, so that the handle gear 29 is in the first position, and the handle gear 29 of the female end unit 300 is in the zero state. The operator grips on to the grip sleeve 16 of the female end unit 300 with both hands, and aligns the gun sleeve 12 with the male gun base 1 of the male end unit 200. The female end unit 300 is pushed to the left as a whole, so that the right end surface of the male gun base 1 abuts against the left end surface of the jaw support sleeve 14. The male gun base 1 drives the jaw support sleeve 14 to move rightward, so that the fourth resilient member 21 is compressed. When the jaw groove 42 of the male gun base 1 aligns the radially inner end of the jaw 18, the outer arc surface of the jaw 18 is subjected to a radial force from the left inner sloping surface of the grip sleeve 16, so that the jaw 18 falls into the jaw groove 42 of the male gun base 1 instantly. Then, the grip sleeve 16 continues to move to the left under the action of the fourth resilient member 21, until the left inner sloping surface of the grip sleeve 16 is tightly pressed against the outer are surface of the grip sleeve retaining ring 17, thereby forming a limit.
[0085] Prior to the filling and unloading of high-pressure gas, it is necessary to displace the air in the outlet valve core 13 and the main valve core 28. By switching the valve of the filling and unloading column of the gas filling station, the nitrogen with a pressure of 0.6 MPa can flow to the bypass displacement pipeline 40 through the displacement gas pipeline 500 of the filling and unloading arm 100b. That is, the bypass displacement pipeline 40 of the female end unit 300 is connected to the nitrogen gas pipeline of the filling and unloading column. First, the female displacement flow path is opened by turning on the needle valve 36, so that the nitrogen with a pressure of 0.6 MPa is replenished into the outlet valve core 13 and the main valve core 28 via the female displacement flow path. Then, the needle valve 36 is turned off. By switching the valve of the filling and unloading column, the bypass displacement pipeline 40 is connected to the overhead discharge line of the filling and unloading column via the displacement gas pipeline 500 of the filling and unloading arm 100b. Afterwards, the needle valve 36 is turned on again, thus discharging the gas in the outlet valve core 13 and the main valve core 28 into the overhead discharge line of the filling and unloading column via the female displacement flow path and the displacement gas pipeline 500 of the filling and unloading arm 100b. The above operations are repeated at least twice to replenish the nitrogen, thereby completely displacing the gas in the outlet valve core 13 and the main valve core 28 by nitrogen.
[0086] Then, the handle is rotated clockwise by 45 so that the handle gear 29 is in the second position. The transmission gear 282 on the main valve core 28 is driven by the handle gear 29, so that the main valve core 28 moves to the left. The main valve core 28 pushes the third resilient member 23 to the left, the third resilient member 23 pushes the outlet valve core 13 to the left, and the outlet valve core 13 pushes the pilot valve 10 to the left. The first through holes on the hollow tube of the pilot valve 10 overlaps and aligns with the second through holes of the pilot valve seat 4, so that the displacement channel of the pilot valve 10 is opened, thereby opening the male pilot flow path inside the male end unit 200.
[0087] Then, the handle is rotated counterclockwise by 45, so that the handle gear 29 returns to the first position, and the handle 50 is in the zero state again. By switching the valve of the filling and unloading column, the displacement gas valve port 35 is connected to the overhead discharge line of the filling and unloading column via the displacement gas pipeline 500 of the filling and unloading arm 100b. Then the needle valve 36 is turned on, and the gas in the outlet valve core 13 and the main valve core 28 is discharged. The above operations are repeated to replenish the high-pressure gas twice from the high-pressure gas tube bundle vehicle, thereby completing the displacement of the nitrogen in the outlet valve core 13 and the main valve core 28 by high-pressure gas.
[0088] Next, the needle valve 36 is turned off. As shown in
[0089] After completing the high-pressure gas filling and unloading operation, the handle is rotated counterclockwise by 180, so that the handle is in the zero state. At this time, the high-pressure gas at the end of the high-pressure gas tube bundle vehicle is sealed on the left side of O-ring seal 9 again. The high-pressure gas from the filling and unloading column connected with the female end unit 300 via the high-pressure gas pipeline 400 of the filling and unloading arm 100b is sealed on the right side of the two first accumulator sealing rings 31 and 32 again. By switching the valve of the filling and unloading column, the displacement gas valve port 35 is connected to the overhead discharge line of the filling and unloading column via the displacement gas pipeline 500 of the filling and unloading arm 100b. Then the needle valve 36 is turned on, and the high-pressure gas in the outlet valve core 13 and the main valve core 28 is discharged through the female displacement flow path. The high-pressure gas flows as follows. The high-pressure gas passes through the fourth through holes 283 of the left concave step of the main valve core 28 from the interior space of the outlet valve core 13 and the main valve core 28 to enter a slit between the main valve core 28 and the end of the left sloping tube of the displacement gas valve tube 35. Then, the high-pressure gas enters the left sloping tube of the displacement gas valve tube 35 and the horizontal tube of the bypass displacement pipeline 40, and passes through the needle valve 36 to enter the displacement gas pipeline 500 of the filling and unloading arm 100b, thereby entering the filling and unloading pipeline of the filling and unloading column.
[0090] When the gas in the outlet valve core 13 and main valve core 28 is discharged to reach the atmospheric pressure, the needle valve 36 is turned off. By switching the valve of the filling and unloading column, the displacement gas valve port 35 is connected to the nitrogen pipeline of the filling and unloading column via the displacement gas pipeline 500 of the filling and unloading arm 100b. The needle valve 36 is turned on again, and the nitrogen under the pressure of 0.6 MPa is replenish into the outlet valve core 13 and the main valve core 28 via the female displacement flow path. Then the needle valve 36 is turned off, so that the displacement gas valve port 35 is connected to the overhead discharge pipeline of the filling and unloading column via the displacement gas pipeline 500 of the filling and unloading arm 100b by switching the valve of the filling and unloading column. Then the needle valve 36 is turned on again, so that the gas in the outlet valve core 13 and the main valve core 28 is discharged via the female displacement flow path. The above operations are repeated to replenish the nitrogen twice, thereby completing the displacement of the gas in the outlet valve core 13 and the main valve core 28 by nitrogen.
[0091] After the gas displacement is completed, the operator grips on to the grip sleeve 16 with both hands to move leftward. When the left inner sloping surface of the grip sleeve 16 is located directly above the jaw 18, the spring force of the fifth resilient member 22 acts on the right end surface of the jaw support sleeve 14 which is pushed to move to the left. The jaw support sleeve 14 exerts a leftward axial force on the male gun base 1, and the sloping surface of the jaw groove 42 of the male gun base 1 exerts an outward axial force on the jaw 18. Thus, the claw 18 instantly jumps up, and the inner bottom surface of the jaw 18 is supported on the outer wall surface of the jaw support sleeve 14. Meanwhile, the outer arc surface of the jaw 18 is tightly pressed on the left inner sloping surface of the grip sleeve 16. The leftward movement of the grip sleeve 16 is limited by the jaw 18. After the male gun base 1 is disengaged from the gun sleeve 12, the outer arc surface of the solid umbrella member of the outlet valve core 13 is in close contact with the O-ring seal 20 to realize the sealing. Thus, the male end unit 200 can be disengaged from the female end unit 300.
[0092] The direction of the arrows in
[0093]
[0094] As shown in
[0095] In this embodiment, as shown in
[0096] According to an embodiment of the present invention, an annular groove is provided on an inner wall surface of the valve core sleeve 604, at a position radially inner of the second displacement gas port 607. A communication aperture extending through a side wall of the valve core sleeve 604 is provided at a bottom of the second displacement gas port 607. The second displacement gas port 607 is in communication with the annular groove through the communication aperture, and an end of the second duct is in communication with the annular groove. Thus, the second displacement gas port 607 is in communication with the displacement gas flow hole 6012. When the valve core sleeve 604 rotates relative to the rotating valve core 601, the second displacement gas port 607 always remains in communication with the displacement gas flow hole 6012 through the annular groove.
[0097] As shown in
[0098] According to the present invention, a first outer step is provided on an outer wall of the rotating valve core 601 with an end surface toward the second end, and a first inner step is provided on an inner wall of the valve core sleeve 604 with an end surface toward the first end. A bearing 603 is installed between the first outer step and the first inner step. The valve core sleeve 604, which has a tubular structure, is arranged around an outer circumferential surface of the rotating valve core 601 as a whole. A rotational connection is formed between a first end of the valve core sleeve 604 and the rotating valve core 601 via the bearing 603, thereby realizing a smoother rotation between the valve core sleeve 604 and the rotating valve core 601.
[0099] As shown in
[0100] According to an embodiment of the present invention, the valve core seat 612 and the valve core sleeve 604 are assembled as a mutually-embedded structure, and fastened together with a fastener 611, which is preferably a fastening bolt. An annular slot extending axially inward is provided at a second end of the valve core sleeve 604, and a tubular connection portion extending axially outward is provided at a first end of the valve core seat 612, wherein the tubular connection portion is engageably mounted in the annular slot. A second sealing groove is provided on an inner wall of the tubular connection portion, and a second sealing member 610 is mounted in the second sealing groove. Preferably, the second sealing groove is a trapezoidal groove, and the second sealing member is an O-ring seal. The valve core sleeve 604 and the valve core seat 612 form a fixed connection through the fastener 611, and fit the annular slot through the tubular connection portion to tightly press the second sealing member 610, thereby forming a seal between the valve core sleeve 604 and the valve core seat 612.
[0101] As shown in
[0102] In one embodiment, a second inner step is also provided on the inner wall of the valve core sleeve 604 with an end surface toward the second end, and a third inner step is provided on the inner wall of the valve core seat 612 with an end surface toward the first end. After the double-channel rotating joints 600 are assembled, a first annular groove and a second annular groove are formed between the rotating valve core 601 and the second inner step, and between the rotating valve core 601 and the third inner step, respectively. The first annular groove and the second annular groove are arranged on both axial sides of the radial through holes 6013, respectively, and a third accumulator sealing ring 608 is installed inside each of the first annular groove and the second annular groove. Thus, the sealing between the rotating valve core 601 and the valve core sleeve 604 and that between the rotating valve core 601 and the valve core seat 612 are realized through corresponding third accumulator sealing rings 608, thereby ensuring the sealing performance of the high-pressure gas flow path 600b inside the double-channel rotating joints 600. Preferably, the third accumulator sealing ring 608 may be made of ultra-high molecular weight polyethylene, and thus has the self-lubricating properties.
[0103] Therefore, the rotating valve core 601 is rotationally connected to the valve core sleeve 604 under the action of the bearing 603, the protrusion 6015 and the plane bearing 613. The radial through holes 6013 retain the communication with the axial through holes 6121 of the valve core seat 612 through the channel between the third accumulator sealing rings 608. Thus, the rotating valve core 601 with the above structure is able to rotate smoothly relative to the valve core sleeve 604 when there is high-pressure gas within the double-channel high-pressure gas rotating joints 600, so that the double-channel high-pressure gas rotating joints 600 are able to rotate under pressure.
[0104] According to the present invention, as shown in
[0105] According to the present invention, as shown in
[0106] The filling and unloading arm 100b further comprises a spring-loaded balancer 75 for maintaining poses of the high-pressure gas pipeline 400 and the double-channel rotating joints 600. As shown in
[0107] As shown in
[0108] As shown in
[0109] As shown in
[0110] As shown in
[0111] As shown in
[0112] The fourth high-pressure gas sub-pipeline 404 is connected to the fifth high-pressure gas sub-pipeline 405 through a fourth universal double-channel rotating joint 6004. A vertical right end of the fourth high-pressure gas sub-pipeline 404 is welded to the valve head 614 of the fourth universal double-channel rotating joint 6004. The fifth high-pressure gas sub-pipeline 405 is a right-angle bending pipeline, and has a lower end fixedly connected to the disk-shaped base 6014 of the fourth universal double-channel rotating joint 6004 through a flange. One end of the fourth displacement gas sub-pipeline 54 is connected to the first displacement gas port 602 of the third universal double-channel rotating joint 6003 through threads, and the other end thereof is connected to the second displacement gas port 607 of the fourth universal double-channel rotating joint 6004 through threads.
[0113] As shown in
[0114] As shown in
[0115] The double-channel rotating joint 600 used in the high-pressure gas filling and unloading system 100 according to the present invention comprises a high-pressure gas flow path 600b and a displacement gas flow path 600a. Due to the multiple sealing structures of the high-pressure gas filling and unloading system 100, the rotating valve core 601 can still rotate smoothly between the valve core sleeve 604 and the valve core seat 612 even when high-pressure gas exists, thus effectively ensuring the safe discharge of the displacement gas before and after the filling and unloading of high-pressure gas, and the safety of pipelines during the filling and unloading of high-pressure gas. With the combination of the high-pressure gas pipeline 400 and the displacement gas pipeline 500 with the plurality of double-channel rotating joints 600, the high-pressure gas filling and unloading arm 100b according to the present invention forms the high-pressure gas flow pipeline and the displacement-gas flow path, and realizes the hard-pipeline connection between the filling and unloading pipeline and the high-pressure gas tube bundle vehicle, thus ensuring the safety of the filling and unloading of high-pressure gas. With the cooperation between the high-pressure gas filling and unloading arm 100b and the filling and unloading joint 100a, the high-pressure gas filling and unloading system 100 according to the present invention, by rotating the handle 50 of the filling and unloading joint 100a, is able to realize the displacement of air within the female end unit 300 before the filling and unloading of high-pressure gas, and the displacement of high-pressure gas within the female end unit 300 after the filling and unloading. The displacement gas is discharged overhead through the displacement gas pipeline 500 of the high-pressure gas filling and unloading arm 100b, which greatly reduces the amount and the risk of high-pressure gas displacement.
[0116] It should be understood that in the present invention, the terms first and second are used for illustrative purposes only, and are not intended to indicate or imply relative importance or implicitly specify the number of technical features indicated. Thus, the technical features defined with the terms first or second may explicitly or implicitly include one or more such technical features. In the description of the present invention, a plurality of means two or more, unless otherwise specified. It is also to be noted that the terms or determiners indicating directions upper, lower, left, right, etc. in the present application are all directed to the corresponding drawings, and are used for illustrative purposes of the present invention and simplified illustration only, which are not intended to limit the absolute positions of the components involved, but may be varied according to specific circumstances.
[0117] Finally, it should note that the foregoing description is merely illustrative of preferred embodiments of the present invention, and is not intended to restrict the present invention. Although the present invention is described in detail with reference to the above embodiments, it is still possible for one skilled in the art to modify the technical solutions defined in the above embodiments or to replace some of the technical features with equivalent ones. Any modifications, equivalent substitutions, improvements, and the like falling within the spirit and principles of the present invention are intended to be included within the scope of protection of the present invention.