Pusher tray with front stop having product support projection
11602229 · 2023-03-14
Assignee
Inventors
Cpc classification
A47F5/08
HUMAN NECESSITIES
A47F5/10
HUMAN NECESSITIES
International classification
A47F1/12
HUMAN NECESSITIES
A47B45/00
HUMAN NECESSITIES
A47F5/10
HUMAN NECESSITIES
Abstract
A retail merchandise tray including a front stop having a product support surface is provided. The product support surface is located between mounting features that attach the front stop to the rest of the retail merchandise tray. The front stop itself is an embodiment as well.
Claims
1. A retail merchandise tray comprising: a product support structure extending between a front end and a rear end, the product support structure providing a first product support surface for supporting merchandise thereon; a pusher mounted to the product support structure, the pusher movable along the product support structure above the first product support surface toward and away from the front end along a first axis, the pusher being biased towards the front end; first and second mounting pins attached to the product support structure proximate the front end, the first and second mounting pins having an upright position in which the first and second mounting pins extend upward above the first product support surface; a front stop having a panel section extending upward above the first product support surface, the panel section having a front side and a rear side, the front stop having first and second mounting pin receivers being spaced apart from one another along a second axis that is perpendicular to the first axis, the first mounting pin receiver receiving the first mounting pin therein and the second mounting pin receiver receiving the second mounting pin therein, the front stop having a product support section positioned between the first and second mounting pin receivers, the product support section defining a second product support surface that faces the rear end of the product support structure and the pusher, the first and second mounting pin receivers positioned no closer to the rear end than the second product support surface; and wherein the product support section forms a recess, the panel section extends around the recess.
2. The retail merchandise tray of claim 1, wherein a surface area of the second product support surface is at least three times greater than a surface area of the first and second mounting pin receivers.
3. A retail merchandise tray comprising: a product support structure extending between a front end and a rear end, the product support structure providing a first product support surface for supporting merchandise thereon; a pusher mounted to the product support structure, the pusher movable along the product support structure above the first product support surface toward and away from the front end along a first axis, the pusher being biased towards the front end; first and second mounting pins attached to the product support structure proximate the front end, the first and second mounting pins having an upright position in which the first and second mounting pins extend upward above the first product support surface; a front stop having a panel section extending upward above the first product support surface, the panel section having a front side and a rear side, the front stop having first and second mounting pin receivers being spaced apart from one another along a second axis that is perpendicular to the first axis, the first mounting pin receiver receiving the first mounting pin therein and the second mounting pin receiver receiving the second mounting pin therein, the front stop having a product support section positioned between the first and second mounting pin receivers, the product support section defining a second product support surface that faces the rear end of the product support structure and the pusher, the first and second mounting pin receivers positioned no closer to the rear end than the second product support surface; wherein: the front stop is a single, continuous piece of molded plastic; the first mounting pin receiver is formed from at least one first sidewall that defines a first mounting slot that receives the first mounting pin, the at least one first sidewall has a first sidewall thickness; the second mounting pin receiver is formed from at least one second sidewall that defines a second mounting slot that receives the second mounting pin, the at least one second sidewall has a second sidewall thickness; the panel section has a panel section thickness; the product support section has a product support section thickness; and a variation between the first sidewall thickness, second sidewall thickness, the panel section thickness and the product support section thickness is no greater than 25%.
4. A retail merchandise tray comprising: a product support structure extending between a front end and a rear end, the product support structure providing a first product support surface for supporting merchandise thereon; a pusher mounted to the product support structure, the pusher movable along the product support structure above the first product support surface toward and away from the front end along a first axis, the pusher being biased towards the front end; first and second mounting pins attached to the product support structure proximate the front end, the first and second mounting pins having an upright position in which the first and second mounting pins extend upward above the first product support surface; a front stop having a panel section extending upward above the first product support surface, the panel section having a front side and a rear side, the front stop having first and second mounting pin receivers being spaced apart from one another along a second axis that is perpendicular to the first axis, the first mounting pin receiver receiving the first mounting pin therein and the second mounting pin receiver receiving the second mounting pin therein, the front stop having a product support section positioned between the first and second mounting pin receivers, the product support section defining a second product support surface that faces the rear end of the product support structure and the pusher, the first and second mounting pin receivers positioned no closer to the rear end than the second product support surface; and wherein: the first and second mounting pin receivers are spaced apart along the second axis a first distance; the second product support surface has a width measured along the second axis, the width is at least 50% of the first distance.
5. A front stop for a retail merchandise tray having first and second mounting pins, the front stop comprising: a panel section having a front side and a rear side; first and second mounting pin receivers being spaced apart from one another along a first axis, the first mounting pin receiver configured to receive the first mounting pin therein and the second mounting pin receiver configured to receive the second mounting pin therein when mounted; a product support section positioned between the first and second mounting pin receivers, the product support section defining a product support surface, the first and second mounting pin receivers positioned relative to the rear side of the panel section no further than the product support surface wherein: the front stop is a single, continuous piece of molded plastic; the first mounting pin receiver is formed from at least one first sidewall that defines a first mounting slot that receives the first mounting pin, the at least one first sidewall has a first sidewall thickness; the second mounting pin receiver is formed from at least one second sidewall that defines a second mounting slot that receives the second mounting pin, the at least one second sidewall has a second sidewall thickness; the panel section has a panel section thickness; the product support section has a product support section thickness; and a variation between the first sidewall thickness, second sidewall thickness, the panel section thickness and the product support section thickness is no greater than 25%.
6. A front stop for a retail merchandise tray having first and second mounting pins, the front stop comprising: a panel section having a front side and a rear side; first and second mounting pin receivers being spaced apart from one another along a first axis, the first mounting pin receiver configured to receive the first mounting pin therein and the second mounting pin receiver configured to receive the second mounting pin therein when mounted; a product support section positioned between the first and second mounting pin receivers, the product support section defining a product support surface, the first and second mounting pin receivers positioned relative to the rear side of the panel section no further than the product support surface; wherein: the first and second mounting pin receivers are spaced apart along the first axis a first distance; the product support surface has a width measured along the first axis, the width is at least 50% of the first distance.
7. A retail merchandise tray comprising: a product support structure extending between a front end and a rear end, the product support structure providing a first product support surface for supporting merchandise thereon; a pusher mounted to the product support structure, the pusher movable along the product support structure above the first product support surface toward and away from the front end along a first axis, the pusher being biased towards the front end; first and second mounting pins attached to the product support structure proximate the front end, the first and second mounting pins having an upright position in which the first and second mounting pins extend upward above the first product support surface; a front stop having a panel section extending upward above the first product support surface, the panel section having a front side and a rear side, the front stop having first and second mounting pin receivers being spaced apart from one another along a second axis that is perpendicular to the first axis, the first mounting pin receiver receiving the first mounting pin therein and the second mounting pin receiver receiving the second mounting pin therein, the front stop having a product support section positioned between the first and second mounting pin receivers, the product support section defining a second product support surface that faces the rear end of the product support structure and the pusher, the first and second mounting pin receivers positioned no closer to the rear end than the second product support surface; and wherein the mounting pin receivers project forward of the panel section.
8. The retail merchandise tray of claim 7, wherein the second product support surface, extends an entire width of the panel section.
9. The retail merchandise tray of claim 8, wherein a recess is formed in the rear side of the front stop between the mounting pin receivers and below the second product support surface.
10. The retail merchandise tray of claim 7, wherein a cavity is formed between the first and second mounting pin receivers and forward of the panel section.
11. A retail merchandise tray comprising: a product support structure extending between a front end and a rear end, the product support structure providing a first product support surface for supporting merchandise thereon; a pusher mounted to the product support structure, the pusher movable along the product support structure above the first product support surface toward and away from the front end along a first axis, the pusher being biased towards the front end; first and second mounting pins attached to the product support structure proximate the front end, the first and second mounting pins having an upright position in which the first and second mounting pins extend upward above the first product support surface; a front stop having a panel section extending upward above the first product support surface, the panel section having a front side and a rear side, the front stop having first and second mounting pin receivers being spaced apart from one another along a second axis that is perpendicular to the first axis, the first mounting pin receiver receiving the first mounting pin therein and the second mounting pin receiver receiving the second mounting pin therein, the front stop having a product support section positioned between the first and second mounting pin receivers, the product support section defining a second product support surface that faces the rear end of the product support structure and the pusher, the first and second mounting pin receivers positioned no closer to the rear end than the second product support surface; and wherein the panel section extends outward along the second axis beyond the first and second mounting pin receivers.
12. The retail merchandise tray of claim 11, further including: a first projection extending from the first mounting pin receiver along the second axis and being spaced apart along the first axis from the portion of the panel section that extends outward beyond the first mounting pin receiver along the second axis forming a gap therebetween; ands a second projection, opposite the first projection, extending from the second mounting pin receiver along the second axis and being spaced apart along the first axis from the portion of the panel section that extends outward beyond the second mounting pin receiver along the second axis forming a gap therebetween.
13. The retail merchandise tray of claim 12, wherein a top end of the first and second projections align with a bottom end of the portions of the panel section that extend outward beyond the first and second mounting pin receivers.
14. A front stop for a retail merchandise tray having first and second mounting pins, the front stop comprising: a panel section having a front side and a rear side; first and second mounting pin receivers being spaced apart from one another along a first axis, the first mounting pin receiver configured to receive the first mounting pin therein and the second mounting pin receiver configured to receive the second mounting pin therein when mounted; a product support section positioned between the first and second mounting pin receivers, the product support section defining a product support surface, the first and second mounting pin receivers positioned relative to the rear side of the panel section no further than the product support surface; and wherein the mounting pin receivers project forward of the panel section.
15. The front stop of claim 14, wherein the product support surface, extends an entire width of the panel section.
16. The front stop of claim 15, wherein a recess is formed in the rear side of the front stop between the mounting pin receivers and below the product support surface.
17. The front stop of claim 14, wherein a cavity is formed between the first and second mounting pin receivers and forward of the panel section.
18. A front stop for a retail merchandise tray having first and second mounting pins, the front stop comprising: a panel section having a front side and a rear side; first and second mounting pin receivers being spaced apart from one another along a first axis, the first mounting pin receiver configured to receive the first mounting pin therein and the second mounting pin receiver configured to receive the second mounting pin therein when mounted; a product support section positioned between the first and second mounting pin receivers, the product support section defining a product support surface, the first and second mounting pin receivers positioned relative to the rear side of the panel section no further than the product support surface; and wherein the panel section extends outward along the first axis beyond the first and second mounting pin receivers.
19. The front stop of claim 18, further including: a first projection extending from the first mounting pin receiver along the first axis and being spaced apart along a second axis from the portion of the panel section that extends outward beyond the first mounting pin receiver along the first axis forming a gap therebetween; and a second projection, opposite the first projection, extending from the second mounting pin receiver along the first axis and being spaced apart along a second axis from the portion of the panel section that extends outward beyond the second mounting pin receiver along the first axis forming a gap therebetween.
20. The front stop of claim 19, wherein a top end of the first and second projections align with a bottom end of the portions of the panel section that extend outward beyond the first and second mounting pin receivers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
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(20) While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
(21) Turning now the drawings,
(22) Turning first to
(23) The product support structure 101 includes, in this embodiment, a wire support frame 110 that is removably to the load bearing members adjacent a second end 116 of tray 100. This wire support frame 110 is also removably attached to front stop 104 adjacent first end 114. Put differently, wire support frame 110 has opposed first and second ends which are adjacent first and second ends 114, 116 of tray 100, respectively.
(24) The first end of wire support frame 110 is removably attached to front stop 104, while the second end is removably attached to load bearing members 102. As used herein, “removably attached” means an attachment which may be readily undone in a non-destructive manner and subsequently repeated in the same manner. Within this meaning “removably attached” does not include welds, comolding, or other permanent forms of attachment which require component destruction or damage to undo.
(25) While the product support structure 101 is illustrated as including the pair of load bearing members 102 and wire support frame 110, other product support structures such as one-piece metal structures, one-piece plastic structures as well as other combinations of metal and plastic structures are contemplated. The product support structure 101 need only be configured to support the merchandise and allow for self facing thereof.
(26) A pusher 106 is mounted to the product support structure 101 and is movable in directions 120, 122. Pusher 106 is operable to bias a row or rows of retail merchandise situated on top of the product support surface of the product support structure from second end 116 of tray 100 toward first end 114 of tray 100. Pusher 106 is biased under the force of a coil spring 180 or other biasing element.
(27) A pair of movable divider assemblies 108 are positioned on either side of tray 100. Divider assemblies 108 are movable in directions 124, 126 to modify a width or distance between the divider assemblies 108. This lateral adjustment allows for the accommodating retail merchandise of differing widths. Divider assemblies 108 employ a removable attachment between their divider walls and wire supports as well as between the divider assemblies 108 and the rest of the product support structure 101.
(28) As may also be seen in
(29) The two divider assemblies 108 shown are identical. As such, a description of one applies equally well to the other. It should also be noted that although two dividers assemblies 108 are shown, only a single divider assembly 108 may be employed in some alternate configurations, while in other alternate configurations, the divider assemblies 108 may be entirely omitted.
(30) Divider assembly 108 includes a divider wall 132 and a pair of wire supports 134 which are removably attached to divider wall 132.
(31) In some embodiments, the pusher 106 may be mounted to the divider assembly 108 (not shown in this embodiment).
(32) With principle reference to
(33) In this example, the tops of the longitudinal members 156 provides the product support surface 157 (see
(34) With reference now to
(35) In the illustrated example, the front stop 104 is operably mounted to allow for pivoting between an upright orientation shown, for example, in
(36) However, embodiments need not have this pivoting ability such that the front stop 104 always remains in the upright orientation.
(37) The front stop 104 is mounted to the product support structure 101 and particularly to the wire support structure 110 by a pair of front stop hinges 140 (see e.g
(38) The front stop hinges 140 are mounted to the front most lateral member 154 for rotation about lateral member 154 and particularly about a rotational axis defined thereby. The front stop hinges 140 rotate between a first angular position that maintains the front stop 104 in the upright orientation and a second angular position that maintains the front stop 104 in the reclined orientation. As such, the front stop 104 rotates about lateral member 154 between the upright and reclined orientations.
(39) The main body of the front stop hinge 140 includes a mounting cavity that receives a free end of lateral member 154. In the illustrated embodiment, the mounting cavity is in the form of a bore that extends entirely through the main body. In other embodiments, the mounting cavity could be a recess.
(40) In the current embodiment, the adjacent load bearing member 102 secures the front stop hinge 140 on lateral member 154. In the particular embodiment, the free end of lateral member 154 extends into a correspondence cavity of the bearing member 102. As such, the load bearing member 102 is positioned laterally to the side of the front stop hinge 140 such that it cannot be removed from lateral member 154. This locks the front stop hinge 140 to the product support structure 101 and particularly, in this embodiment, the wire support structure 110 and more particularly lateral member 154.
(41) In some embodiments, in the reclined orientation, the front surface of a front panel section 143 of the front stop 104 is substantially parallel to the product support surface 157 defined by wire support structure 110 (e.g. plus or minus 20 degrees). In the upright orientation, the front surface of the front panel section 143 is substantially orthogonal to the product support surface (e.g. plus or minus 20 degrees). At a minimum, when the front stop 104 is rotated rearwards, the top edge 145 of the front stop 104 is closer to the wire support structure 110 than when front stop 104 is in the upright orientation.
(42) A biasing member 144 illustrated in the form of a torsion spring that extends angularly about lateral member 154 biases the front stop hinge 140 toward the first angular position, e.g. toward the upright orientation. In this orientation, the front stop 104 prevents product from being pushed off of the product support surface 157 by pusher 106.
(43) The front stop 104 is preferably releasably mounted to the front stop hinges 140 such that the front stop 104 can be removed from the front stop hinges 140 without the front stop hinges 140 needing to be removed from the product support structure 101 and particularly from the wire support structure 110 and more particularly from lateral member 154. This allows for simple replacement in the event of damage, reconfiguration, different front stops 104, etc. without requiring disassembly of the system.
(44) With reference to
(45) To avoid or reduce the denting problem with prior art front stops, the front stop 104 includes a product support section 160 that provides a second product support surface 162. The product support surface 162 provides increased contact area for supporting a front of self-faced merchandise. For products that could be dented, the increased contact area provided by the product support surface 162 reduces localized pressure to inhibit the denting caused by the biasing force of the pusher 106.
(46) The mounting pin receivers 148 project rearward from the front panel section 143 no further than the product support surface 162. As illustrated in
(47) With reference to
(48) Preferably, the thickness T1 of the front panel section 143 is substantially equal to the thickness T2 of the product support section 160. As such, thicknesses T1 and T2 are within 15% of one another and preferably within 10% of one another.
(49) Product support surface 162 is illustrated as a planar surface however other shapes and configurations are contemplated that increase the contact area that cooperates with self-faced merchandise.
(50) The product support section 160 and product support surface 162 are located laterally between the spaced apart mounting pin receivers 148. In this embodiment, channels 172 are formed between the mounting pin receivers 148 and the product support section. In one embodiment, the width W1 of the product support surface is at 50% the distance Dl that the mounting pin receivers 148 are spaced apart (measured between the centerlines thereof) and more preferably at least 75%. The width W1 and distance Dl are generally measured along a second axis 186 that is perpendicular to axis 164. Further, preferably, the surface area provided by the product support surface 162 is at least, for non-limiting example, three, five or ten (or intervals therebetween) times greater than the surface area of the mounting pin receivers 148.
(51) In one example, the outer periphery of the front panel section 143 bounds a first surface area and the outer periphery of the product support section 160 bounds a second surface area. Preferably, the second surface area is at least 50% of the first surface area and even more preferably at least 75% of the first surface area.
(52) In an example, the width W2 of the channels 172, at a bottom thereof, is less than ½ inch and more preferably less than ⅛ inch.
(53) In one example, the height H1 of the product support section 160 is taller than the height H2 of the mounting pin receivers 148. Preferably, at least 25% greater. Preferably, the top of the product support section 160 is positioned closer to the top 145 than the top of the mounting pin receivers 148.
(54) Each mounting pin receivers 148 in the illustrated example is formed from an arcuate sidewall 178 that extends around and forms the corresponding mounting slot 150. In a preferred implementation, the thickness T3 varies from the thicknesses T1 and T3 by no more than 25%.
(55) With reference to
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(57) The front stop 204 includes a pair of mounting pin receivers 248 that provide mounting pin slots 250 that, like slots 150, receive a corresponding axially extending mounting pin 152 of the corresponding front stop hinge 140. Preferably, a friction fit is provided between the mounting slots 250 and mounting pins 252. In some embodiments, one or both of the mounting pins 252 or mounting slots 250 have a taper such that increased insertion of the pin 252 into the mounting slot 250 increases frictional engagement between the components. Like front stop 104, front stop 204 is removeable from front stop hinges 140 for replacement purposes.
(58) To avoid or reduce the denting problem with prior art front stops, the front stop 204 includes a product support section 260 that provides a product support surface 262. The product support surface 262 provides increased contact area for supporting a front of self-faced merchandise. For products that could be dented, the increased contact area provided by the product support surface 262 reduces localized pressure to inhibit the denting caused by the biasing force of the pusher 106.
(59) In this example, product support surface 262 is the rear most portion of the front stop 204 except for mounting projections 263. However, mounting projections 263, in operation, are below the product support surface defined by the product support structure 101 when front stop 204 is upright and has product biased thereagainst. This is because the mounting projections 263 include an abutment 265 that engages the lateral member 154 of the wire support structure 110 to secure the front stop 204 on the mounting pins 152. When the front stop 204 is an upright orientation, abutment and the rest of mounting projection 263 is vertically below lateral member 154. Thus, because the projections 263 are below the product support surface of the product support structure 101, these projections 263 will not interact with any product supported by the product support structure 101. Thus, mounting projections 263 do not form part of the product support surface 262 of the front stop 204.
(60) With reference to
(61) As illustrated in
(62) Front stop 204 includes front panel region 253 that is generally planar and that provides a forward most portion of the front stop 204. In this example, the mounting pin receivers 248 extend upward further than the front panel region 253 forming a recessed region 255 above the front panel region 253 and between the laterally spaced apart mounting pin receivers 248.
(63) In this embodiment, a recess 275 is formed between the spaced apart projections 263 and below product support region 260. In the illustrated embodiment, the entire width W1 of the product support section 260 above recess 275 is planar.
(64) All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
(65) The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
(66) Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.