VEHICLE CLOSURE LATCH WITH BIDIRECTIONAL RELEASE MOTOR CONFIGURATION
20250347156 ยท 2025-11-13
Inventors
Cpc classification
E05B81/20
FIXED CONSTRUCTIONS
E05B83/243
FIXED CONSTRUCTIONS
International classification
E05B81/14
FIXED CONSTRUCTIONS
Abstract
A latch assembly for a motor vehicle including a ratchet assembly for retaining and releasing a striker, a pawl assembly for holding the ratchet assembly in one of a primary latched position and a secondary latched position, and for allowing the ratchet assembly to move to a fully unlatched position to release the striker, and a power release mechanism having a motor and a power release gear, where the motor is operable to rotate the power release gear in a first direction to move the pawl to allow the ratchet assembly to move from the primary latched position to the secondary latched position, and to rotate the power release gear in a second opposite direction to move the pawl to allow the ratchet assembly to move from the secondary latched position to the fully unlatched position.
Claims
1. A latch assembly for a motor vehicle comprising: a ratchet assembly having a primary striker capture position, whereat a striker is captured by the ratchet assembly and the latch assembly is in a primary latched state, a secondary striker capture position, whereat the striker is captured by the ratchet assembly and the latch assembly is in a secondary latched state, and a striker releasing position, whereat the striker is releasable from the ratchet assembly and the latch assembly is in a fully unlatched state; a pawl for holding the ratchet assembly in one of the primary striker capture position and the secondary striker capture position, and for allowing the ratchet assembly to move to the striker releasing position; and a power release mechanism having a motor and a power release gear, where the motor is operable to rotate the power release gear in a first direction to move the pawl in a first actuation to allow the ratchet assembly to move from the primary striker capture position to the secondary striker capture position, and to rotate the power release gear in a second direction, opposite the first direction, to move the pawl in a second actuation to allow the ratchet assembly to move from the secondary striker capture position to the striker releasing position.
2. The latch assembly of claim 1, wherein the power release gear has a first feature configured to move the pawl while the power release gear is rotating in the first direction, and a second feature configured to move the pawl while the power release gear is rotating in the second direction.
3. The latch assembly of claim 2, wherein the first feature is on a first face of the power release gear and the second feature is on a second face, opposite the first face, of the power release gear.
4. The latch assembly of claim 3, wherein the first feature is configured to directly engage the pawl.
5. The latch assembly of claim 4, wherein the second feature is configured to operably drive the pawl via a coupling lever.
6. The latch assembly of claim 5, wherein the coupling lever has a first leg extending away from a pivot axis for selective engagement with the second feature, and a second leg extending away from the pivot axis for selective engagement with the pawl.
7. The latch assembly of claim 6, wherein the coupling lever has a coupling lever rest position and coupling lever actuated position, wherein a coupling lever biasing member biases the coupling lever toward the coupling lever rest position.
8. The latch assembly of claim 7, wherein the second feature does not engage the first leg during the first actuation, and wherein the second feature engages the first leg during the second actuation to move the coupling lever against the bias of the coupling lever biasing member from the coupling lever rest position to the coupling lever actuated position, whereupon the pawl is driven by the second leg from a pawl rest position to a ratchet releasing position, whereat the ratchet assembly is able move from the secondary striker capture position to the striker releasing position.
9. The latch assembly of claim 8, wherein the second feature disengages the first leg upon completion of the second actuation to allow the coupling lever to return to the coupling lever rest position under the bias of the coupling lever biasing member, whereupon the pawl is returned under a bias of a pawl biasing member from the ratchet releasing position to the pawl rest position.
10. The latch assembly of claim 1, wherein the pawl has a pawl rest position and a ratchet releasing position, the pawl being moved from the pawl rest position to the ratchet releasing position and back to the rest position during the first actuation, and the pawl being moved from the pawl rest position to the ratchet releasing position and back to the rest position during the second actuation.
11. The latch assembly of claim 1, wherein the ratchet assembly includes primary ratchet having a primary striker slot and a secondary ratchet having a secondary striker slot, the primary ratchet supported for rotation about a primary ratchet axis and the secondary ratchet supported for rotation about a secondary ratchet axis spaced from the primary ratchet axis.
12. The latch assembly of claim 11, wherein the primary ratchet captures the striker in the primary striker slot when the latch assembly is in the primary latched state, and the secondary ratchet captures the striker in the secondary striker slot when the latch assembly is in the secondary latched state.
13. The latch assembly of claim 12, wherein the striker is released from the primary striker slot when the latch assembly is in the secondary latched state.
14. The latch assembly of claim 12, wherein the primary striker slot and the secondary striker slot face each other.
15. The latch assembly of claim 1, wherein the power release gear rotates less than 360 degrees in the first direction during the first actuation and rotates less than 360 degrees in the second direction during the second actuation.
16. A latch assembly for a motor vehicle comprising: a ratchet assembly including a primary ratchet having a primary striker slot and a secondary ratchet having a secondary striker slot, the ratchet assembly having a primary striker capture position, whereat a striker is captured in the primary striker slot of the primary ratchet and the latch assembly is in a primary latched state, a secondary striker capture position, whereat the striker is captured in the secondary striker slot of the secondary ratchet and the latch assembly is in a secondary latched state, and a striker releasing position, whereat the striker is releasable from the secondary striker slot and the latch assembly is in a fully unlatched state; a pawl for holding the primary ratchet in the primary striker capture position and for holding the secondary ratchet in the secondary striker capture position, and for allowing the ratchet assembly to move to the striker releasing position; and a power release mechanism having a motor and a power release gear, where the motor is operable to rotate the power release gear in a first direction to move the pawl in a first actuation to allow the primary ratchet to move from the primary striker capture position to a primary striker releasing position, and to rotate the power release gear in a second direction, opposite the first direction, to move the pawl in a second actuation to allow the secondary ratchet to move from the secondary striker capture position to the secondary striker releasing position.
17. The latch assembly of claim 16, wherein the pawl has a pawl rest position and a ratchet releasing position, the pawl being moved from the pawl rest position to the ratchet releasing position and back to the rest position during the first actuation, and the pawl being moved from the pawl rest position to the ratchet releasing position and back to the rest position during the second actuation.
18. The latch assembly of claim 17, wherein a first face of the power release gear has a first feature configured to move the pawl while the power release gear is rotating in the first direction, and a second face of the power release gear, opposite the first face, has a second feature configured to move the pawl while the power release gear is rotating in the second direction.
19. The latch assembly of claim 18, wherein the first feature is configured to directly engage the pawl to move the pawl from the rest position to the ratchet releasing position and then bypass the pawl to allow the pawl to return to the pawl rest position, and the second feature is configured to directly engage a coupling lever to move the coupling lever into engagement with the pawl to move the pawl from the rest position to the ratchet releasing position and then bypass the pawl to allow the pawl to return to the pawl rest position.
20. The latch assembly of claim 19, wherein the coupling lever has a first leg extending away from a pivot axis for engagement with the second feature, and a second leg extending away from the pivot axis for engagement with the pawl, the first leg and the second leg extending in inclined relation with one another.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Other features, aspects and advantages of the present disclosure will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
[0025]
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[0035]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0036] In general, example embodiments of power actuators having a dual cable actuating mechanism constructed in accordance with the teachings of the present disclosure and mechanically actuatable components operably coupled thereto for selective and independent mechanical actuation via cables of the dual cable actuating mechanism will now be disclosed. The example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail, as they will be readily understood by the skilled artisan in view of the disclosure herein.
[0037] The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms a, an, and the may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises, comprising, including. and having, are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
[0038] When an element or layer is referred to as being on, engaged to, connected to, or coupled to another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly engaged to, directly connected to, or directly coupled to another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., between versus directly between, adjacent versus directly adjacent, etc.). As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0039] Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as first, second, and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
[0040] Spatially relative terms, such as inner, outer, beneath, below. lower, above, upper, top, bottom, and the like, may be used herein for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as below or beneath other elements or features would then be oriented above the other elements or features.
[0041] Thus, the example term below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
[0042] Reference is made to
[0043] The front hood 13, as permitted by latch assembly 10, can be moved from a fully closed position to various open positions, including a partially open position, whereat the front hood 13 is prevented from being fully opened absent further actuation of latch assembly 10, a released position, whereat the striker 22 of front hood 13 remains within latch assembly 10 but is readily removable therefrom without further actuation of latch assembly 10, and a fully open position, whereat front hood 13 is lifted and striker 22 is removed from latch assembly 10 (
[0044] Latch assembly 10 is illustratively a double pull latch and may be constructed using components and configurations as shown and described in US Patent Publication No. US20220106817A1, the entire contents of which are incorporated herein by reference. In accordance with a presently preferred, non-limiting embodiment of the disclosure, components of latch assembly 10 are shown in
[0045] Latch assembly 10 includes a power release mechanism 20 having an electric motor, referred to hereafter as motor 24, arranged to selective drive a motor shaft 24a and worm 26 fixed thereto in a first direction and an opposite second direction, as desired for the intended latch operation be performed. Worm 26 is arranged in meshed engagement with a power release gear 28, such that when worm 26 is driven in the first direction, power release gear 28 is driven in a first direction, and when worm 26 is driven in the second direction, power release gear 28 is driven in an opposite second direction.
[0046] Latch assembly 10 includes a ratchet assembly 30 having a primary striker capture position (
[0047] The motor 24, as indicated, is operable to rotate the power release gear 28 in a first direction D1 to move the pawl 32 in a first actuation to allow the ratchet assembly 30 to move from the primary striker capture position to the secondary striker capture position (
[0048] In operation, and with reference to
[0049] In accordance with further aspects, the second feature 34b is configured to operably drive the pawl 32 via a coupling lever 38. Coupling lever 38 has a first leg 38a extending away from a pivot axis 40 for selective engagement with the second feature 34b, and a second leg 38b extending away from the pivot axis 40 for selective engagement with the pawl 32. The first leg 38a and second leg 38b are shown extending in inclined relation from one another. The coupling lever 38 has a coupling lever rest position (
[0050] In operation, the second feature 34b does not engage the first leg 38a during the first actuation of pawl 32, and wherein the second feature 34b engages the first leg 38a during the second actuation of pawl 32 to move the coupling lever 38 against the bias of the coupling lever biasing member 38c from the coupling lever rest position to the coupling lever actuated position, whereupon the pawl 32 is driven by the second leg 38b of coupling lever 38 from the pawl rest position to the ratchet releasing position, whereat the ratchet assembly 32 is able move from the secondary striker capture position to the striker releasing position. As motor 24 continues to rotate power release gear 28 in the second direction D2, the second feature 34b disengages the first leg 38a upon completion of the second actuation to allow the coupling lever 38 to return to the coupling lever rest position under the bias of the coupling lever biasing member 38c, whereupon the pawl 32 is returned under the bias of pawl biasing member 32a from the ratchet releasing position to the pawl rest position.
[0051] In accordance with further aspects, the ratchet assembly 30 includes primary ratchet 30a having a primary striker slot 42a and a secondary ratchet 30b having a secondary striker slot 42b. The primary striker slot 42a and the secondary striker slot 42b face each other. The primary ratchet 30a is supported for rotation about a primary ratchet axis 44a and the secondary ratchet 30b is supported for rotation about a secondary ratchet axis 44b spaced from the primary ratchet axis 44a. The primary ratchet 30a captures the striker 22 in the primary striker slot 42a when the latch assembly 10 is in the primary latched state, corresponding to the primary ratchet 30a being in a primary striker capture position, and the secondary ratchet 30b captures the striker 22 in the secondary striker slot 42b when the latch assembly 10 is in the secondary latched state, corresponding the secondary ratchet 30b being in a secondary striker capture position. The striker 22 is released from the primary striker slot 42a when the latch assembly 10 is in the secondary latched state, corresponding to the primary ratchet 30a being in a primary striker releasing position, and the striker 22 is releasable from the secondary striker slot 42b when the latch assembly 10 is in the unlatched state, corresponding to the secondary ratchet 30b being in a secondary striker releasing position.
[0052] In accordance with further aspects, a snow load lever 46 is provided having a blocking nose 46b to facilitate maintaining the front hood 13 in the partially open position while the latch assembly 10 is in a secondary latched state, whereat the secondary ratchet 30b is maintained in its secondary striker capture position via engagement of blocking nose 46b with a secondary lock surface 31 of secondary ratchet 30b to hold the striker 22 in the secondary striker capture position, such as when a load, e.g. snow, is on the front hood 13. The snow load lever 46, as best shown in
[0053] In operation,
[0054] Then, to complete release of latch assembly 10 to its unlatched state, as shown in
[0055] The aforementioned configuration provides a latch assembly without the need for a return spring, and as a result more output force/reduced gear ratio for faster activation/low power motor/better reliability is achieved. Furthermore, a faster activation from fully closed to fully open position (no need to wait for repositioning cycle by spring by motor activation) is achieved.
[0056] The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements, assemblies/subassemblies, or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.