MICROELECTRONIC DEVICES INCLUDING BORON-DOPED SEMICONDUCTOR MATERIAL, AND RELATED METHODS AND MEMORY DEVICES
20250351361 ยท 2025-11-13
Inventors
- Zhi Qiang Teo (Singapore, SG)
- Yuwei Ma (Singapore, MA)
- Chun Wei Ee (Singapore, SG)
- Kailing Shih (Singapore, SG)
Cpc classification
H01L25/50
ELECTRICITY
H10B80/00
ELECTRICITY
H01L25/18
ELECTRICITY
H10B43/27
ELECTRICITY
International classification
H10B43/27
ELECTRICITY
H10B80/00
ELECTRICITY
H10N79/00
ELECTRICITY
H01L25/18
ELECTRICITY
Abstract
A microelectronic device includes a boron-doped semiconductor material, a stack structure, slot structures, and cell pillar structures. The boron-doped semiconductor material is vertically above a lateral contact material. The stack structure is vertically above the boron-doped semiconductor material and includes blocks horizontally extending in parallel in a first direction and individually having tiers respectively including conductive material and insulative material vertically neighboring the conductive material. The slot structures vertically extend through the stack structure, the boron-doped semiconductor material, and the lateral contact material. The slot structures horizontally alternate with the blocks of the stack structure in a second direction orthogonal to the first direction. The cell pillar structures respectively include semiconductor material in contact with the lateral contact material and vertically extending through each of the lateral contact material, the boron-doped semiconductor material, and the stack structure. Related methods and memory devices are also described.
Claims
1. A microelectronic device, comprising: a boron-doped semiconductor material vertically above a lateral contact material; a stack structure vertically above the boron-doped semiconductor material and comprising blocks horizontally extending in parallel in a first direction and individually having tiers respectively including conductive material and insulative material vertically neighboring the conductive material; slot structures vertically extending through the stack structure, the boron-doped semiconductor material, and the lateral contact material, the slot structures horizontally alternating with the blocks of the stack structure in a second direction orthogonal to the first direction; and cell pillar structures respectively comprising semiconductor material in contact with the lateral contact material and vertically extending through each of the lateral contact material, the boron-doped semiconductor material, and the stack structure.
2. The microelectronic device of claim 1, wherein the boron-doped semiconductor material comprises greater than or equal to about 1.0E15 boron atoms per cubic centimeter (cm.sup.3).
3. The microelectronic device of claim 1, wherein an atomic concentration range of boron in the boron-doped semiconductor material is within a range of from about 1.0E20 boron atoms/cm.sup.3 to about 3.0E21 boron atoms/cm.sup.3.
4. The microelectronic device of claim 3, within the boron-doped semiconductor material comprises boron-doped polycrystalline silicon.
5. The microelectronic device of claim 1, wherein portions of side surfaces of the slot structures directly physically contact the boron-doped semiconductor material.
6. The microelectronic device of claim 5, wherein the boron-doped semiconductor material further directly physically contacts a charge-blocking material of respective ones of the cell pillar structures, the charge-blocking material horizontally surrounding the semiconductor material.
7. The microelectronic device of claim 1, wherein the slot structures respectively comprise: a first portion vertically extending through the stack structure and having a first vertical cross-sectional shape; a second portion vertically extending through the boron-doped semiconductor material and having a second vertical cross-sectional shape different than the first vertical cross-sectional shape of the first portion; and a third portion vertically extending through the lateral contact material and having a third vertical cross-sectional shape different than each of the second vertical cross-sectional shape of the second portion and the first vertical cross-sectional shape of the first portion.
8. The microelectronic device of claim 7, wherein the second portion of respective ones of the slot structures comprises: an upper end outwardly horizontally projecting from a lower boundary of the first portion; a lower end having a smaller horizontal cross-sectional area than the upper end; and a side surfaces extending from and between the upper end and the lower end, the side surfaces individually acutely angled relative to the upper end.
9. The microelectronic device of claim 7, wherein the slot structures respectively further comprise: a dielectric liner within each of the second portion and the third portion thereof, the dielectric liner: on and substantially covering side surfaces of the lateral contact material; and substantially covering lower portions of side surfaces of the boron-doped semiconductor material; and a dielectric fill material within each of the first portion, the second portion, and the third portion thereof, the dielectric fill material: on and substantially covering inner side surfaces of the dielectric liner; on and substantially covering side surfaces of the stack structure; and on and substantially covering upper portions of the side surfaces of the boron-doped semiconductor material.
10. The microelectronic device of claim 1, wherein the lateral contact material comprises additional semiconductor material.
11. A method of forming a microelectronic device, comprising: in situ forming a boron-doped semiconductor material over a sacrificial material; forming a preliminary stack structure over the boron-doped semiconductor material, the preliminary stack structure comprising tiers respectively including additional sacrificial material and insulative material vertically neighboring the additional sacrificial material; forming cell pillar structures respectively vertically extending through the preliminary stack structure, the boron-doped semiconductor material, and the sacrificial material; forming slots respectively vertically extending through the preliminary stack structure and the boron-doped semiconductor material; replacing the sacrificial material and portions of the cell pillar structures with lateral contact material by way of the slots, the lateral contact material contacting semiconductor material of remaining portions of the cell pillar structures; and replacing the additional sacrificial material of the tiers of the preliminary stack structure with conductive material after replacing the sacrificial material and the portions of the cell pillar structures with the lateral contact material.
12. The method of claim 11, wherein in situ forming a boron-doped semiconductor material over a sacrificial material comprises forming boron-doped polycrystalline silicon through chemical vapor deposition, the boron-doped polycrystalline silicon comprising greater than or equal to about 1.0E15 boron atoms/cm.sup.3.
13. The method of claim 11, further comprising, before forming the preliminary stack structure: forming openings vertically extending through the boron-doped semiconductor material to the sacrificial material; forming dielectric liners within the openings; and forming etch stop structures on the dielectric liners within the openings.
14. The method of claim 13, wherein forming slots respectively vertically extending through the preliminary stack structure and the boron-doped semiconductor material comprises: forming initial slots vertically extending through the preliminary stack structure and to the etch stop structures; and selectively removing the etch stop structures by way of the initial slots to form the slots.
15. The method of claim 11, further comprising forming dielectric liners within the slots prior to replacing the sacrificial material and the portions of the cell pillar structures with the lateral contact material.
16. The method of claim 15, wherein replacing the sacrificial material and the portions of the cell pillar structures with lateral contact material comprises: removing portions of the dielectric liners at bottoms of the slots to expose the portions of the sacrificial material; selectively removing the sacrificial material by way of the slots after removing the portions of the dielectric liners at the bottoms of the slots; removing portions of charge-blocking material, charge-trapping material, and tunnel dielectric material of the cell pillar structures after selectively removing the sacrificial material to partially expose semiconductor material of the cell pillar structures and form a void space underlying the boron-doped semiconductor material; and filling the void space with the lateral contact material.
17. The method of claim 16, further comprising, before replacing the additional sacrificial material of the tiers of the preliminary stack structure with conductive material: removing portions of the dielectric liners and the lateral contact material within horizontal areas of the slots to form enlarged slots, the enlarged slots respectively vertically extending through the preliminary stack structure, the boron-doped semiconductor material, and the lateral contact material; and forming a dielectric oxide liner on surfaces of remaining portions of the lateral contact material exposed by the enlarged slots.
18. The method of claim 17, further comprising filling the enlarged slots with dielectric material after replacing the additional sacrificial material of the tiers of the preliminary stack structure with the conductive material.
19. The method of claim 11, further comprising doping portions of the sacrificial material with boron to form regions of etch resistant material within the sacrificial material prior to in situ forming the boron-doped semiconductor material.
20. A memory device, comprising: a stack structure comprising blocks including tiers each comprising conductive material vertically neighboring insulative material, the blocks respectively comprising: a memory array region including strings of memory cells vertically extending through some of the tiers; and a staircase region horizontally neighboring the memory array region in a first direction and comprising a staircase structure having steps comprising horizontal ends of the tiers; a capping tier vertically underlying the stack structure and comprising boron-doped polycrystalline silicon including greater than or equal to about 1.0E15 boron atoms/cm.sup.3; a lateral contact tier vertically underlying the capping tier and comprising lateral contact material coupled to the strings of memory cells; and dielectric slot structures horizontally interposed between the blocks of the stack structure in a second direction orthogonal to the first direction, the dielectric slot structures vertically extending through and physically contact each of the stack structure, the boron-doped polycrystalline silicon of the capping tier, and the lateral contact material of the lateral contact tier.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006]
[0007]
[0008]
DETAILED DESCRIPTION
[0009] The following description provides specific details, such as material compositions, shapes, and sizes, in order to provide a thorough description of embodiments of the disclosure. However, a person of ordinary skill in the art would understand that the embodiments of the disclosure may be practiced without employing these specific details. Indeed, the embodiments of the disclosure may be practiced in conjunction with conventional microelectronic device fabrication techniques employed in the industry. In addition, the description provided below does not form a complete process flow for manufacturing a microelectronic device (e.g., a memory device, such as 3D NAND Flash memory device). The structures described below do not form a complete microelectronic device. Only those process acts and structures necessary to understand the embodiments of the disclosure are described in detail below. Additional acts to form a complete microelectronic device from the structures may be performed by conventional fabrication techniques.
[0010] Drawings presented herein are for illustrative purposes only and are not meant to be actual views of any particular material, component, structure, device, or system. Variations from the shapes depicted in the drawings as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments described herein are not to be construed as being limited to the particular shapes or regions as illustrated, but include deviations in shapes that result, for example, from manufacturing. For example, a region illustrated or described as box-shaped may have rough and/or nonlinear features, and a region illustrated or described as round may include some rough and/or linear features. Moreover, sharp angles that are illustrated may be rounded, and vice versa. Thus, the regions illustrated in the figures are schematic in nature, and their shapes are not intended to illustrate the precise shape of a region and do not limit the scope of the present claims. The drawings are not necessarily to scale. Additionally, elements common between figures may retain the same numerical designation.
[0011] As used herein, a memory device means and includes microelectronic devices exhibiting memory functionality, but not necessarily limited to memory functionality. Stated another way, and by way of non-limiting example only, the term memory device includes not only conventional memory (e.g., conventional volatile memory, such as conventional dynamic random access memory (DRAM); conventional non-volatile memory, such as conventional NAND memory), but also includes an application specific integrated circuit (ASIC) (e.g., a system on a chip (SoC)), a microelectronic device combining logic and memory, and a graphics processing unit (GPU) incorporating memory.
[0012] As used herein, the term configured refers to a size, shape, material composition, orientation, and arrangement of one or more of at least one structure and at least one apparatus facilitating operation of one or more of the structure and the apparatus in a pre-determined way.
[0013] As used herein, the terms vertical, longitudinal, horizontal, and lateral are in reference to a major plane of a structure and are not necessarily defined by earth's gravitational field. A horizontal or lateral direction is a direction that is substantially parallel to the major plane of the structure, while a vertical or longitudinal direction is a direction that is substantially perpendicular to the major plane of the structure. The major plane of the structure is defined by a surface of the structure having a relatively large area compared to other surfaces of the structure. With reference to the figures, a horizontal or lateral direction may be perpendicular to an indicated Z axis and may be parallel to an indicated X axis and/or parallel to an indicated Y axis; and a vertical or longitudinal direction may be parallel to an indicated Z axis, may be perpendicular to an indicated X axis, and may be perpendicular to an indicated Y axis.
[0014] As used herein, features (e.g., regions, structures, devices) described as neighboring one another means and includes features of the disclosed identity (or identities) that are located most proximate (e.g., closest to) one another. Additional features (e.g., additional regions, additional structures, additional devices) not matching the disclosed identity (or identities) of the neighboring features may be disposed between the neighboring features. Put another way, the neighboring features may be positioned directly adjacent one another, such that no other feature intervenes between the neighboring features; or the neighboring features may be positioned indirectly adjacent one another, such that at least one feature having an identity other than that associated with at least one the neighboring features is positioned between the neighboring features. Accordingly, features described as vertically neighboring one another means and includes features of the disclosed identity (or identities) that are located most vertically proximate (e.g., vertically closest to) one another. Moreover, features described as horizontally neighboring one another means and includes features of the disclosed identity (or identities) that are located most horizontally proximate (e.g., horizontally closest to) one another.
[0015] As used herein, spatially relative terms, such as beneath, below, lower, bottom, above, upper, top, front, rear, left, right, and the like, may be used for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Unless otherwise specified, the spatially relative terms are intended to encompass different orientations of the materials in addition to the orientation depicted in the figures. For example, if materials in the figures are inverted, elements described as below or beneath or under or on bottom of other elements or features would then be oriented above or on top of the other elements or features. Thus, the term below can encompass both an orientation of above and below, depending on the context in which the term is used, which will be evident to one of ordinary skill in the art. The materials may be otherwise oriented (e.g., rotated 90 degrees, inverted, flipped) and the spatially relative descriptors used herein interpreted accordingly.
[0016] As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise.
[0017] As used herein, and/or includes any and all combinations of one or more of the associated listed items.
[0018] As used herein, the phrase coupled to refers to structures operatively connected with each other, such as electrically connected through a direct Ohmic connection or through an indirect connection (e.g., by way of another structure).
[0019] As used herein, the term substantially in reference to a given parameter, property, or condition means and includes to a degree that one of ordinary skill in the art would understand that the given parameter, property, or condition is met with a degree of variance, such as within acceptable tolerances. By way of example, depending on the particular parameter, property, or condition that is substantially met, the parameter, property, or condition may be at least 90.0 percent met, at least 95.0 percent met, at least 99.0 percent met, at least 99.9 percent met, or even 100.0 percent met.
[0020] As used herein, about or approximately in reference to a numerical value for a particular parameter is inclusive of the numerical value and a degree of variance from the numerical value that one of ordinary skill in the art would understand is within acceptable tolerances for the particular parameter. For example, about or approximately in reference to a numerical value may include additional numerical values within a range of from 90.0 percent to 110.0 percent of the numerical value, such as within a range of from 95.0 percent to 105.0 percent of the numerical value, within a range of from 97.5 percent to 102.5 percent of the numerical value, within a range of from 99.0 percent to 101.0 percent of the numerical value, within a range of from 99.5 percent to 100.5 percent of the numerical value, or within a range of from 99.9 percent to 100.1 percent of the numerical value.
[0021] As used herein, conductive material means and includes electrically conductive material such as one or more of a metal (e.g., tungsten (W), titanium (Ti), molybdenum (Mo), niobium (Nb), vanadium (V), hafnium (Hf), tantalum (Ta), chromium (Cr), zirconium (Zr), iron (Fe), ruthenium (Ru), osmium (Os), cobalt (Co), rhodium (Rh), iridium (Ir), nickel (Ni), palladium (Pd), platinum (Pt), copper (Cu), silver (Ag), gold (Au), aluminum (Al)), an alloy (e.g., a Co-based alloy, an Fe-based alloy, an Ni-based alloy, an Fe- and Ni-based alloy, a Co- and Ni-based alloy, an Fe- and Co-based alloy, a Co- and Ni- and Fe-based alloy, an Al-based alloy, a Cu-based alloy, a magnesium (Mg)-based alloy, a Ti-based alloy, a steel, a low-carbon steel, a stainless steel), a conductive metal-containing material (e.g., a conductive metal nitride, a conductive metal silicide, a conductive metal carbide, a conductive metal oxide), and a conductively doped semiconductor material (e.g., conductively-doped polysilicon, conductively-doped germanium (Ge), conductively-doped silicon germanium (SiGe)). In addition, a conductive structure means and includes a structure formed of and including conductive material.
[0022] As used herein, insulative material means and includes electrically insulative material, such one or more of at least one dielectric oxide material (e.g., one or more of a silicon oxide (SiO.sub.x), phosphosilicate glass, borosilicate glass, borophosphosilicate glass, fluorosilicate glass, an aluminum oxide (AlO.sub.x), a hafnium oxide (HfO.sub.x), a niobium oxide (NbO.sub.x), a titanium oxide (TiO.sub.x), a zirconium oxide (ZrO.sub.x), a tantalum oxide (TaO.sub.x), and a magnesium oxide (MgO.sub.x)), at least one dielectric nitride material (e.g., a silicon nitride (SiN.sub.y)), at least one dielectric oxynitride material (e.g., a silicon oxynitride (SiO.sub.xN.sub.y)), and at least one dielectric carboxynitride material (e.g., a silicon carboxynitride (SiO.sub.xC.sub.zN.sub.y)). In addition, an insulative structure means and includes a structure formed of and including insulative material.
[0023] As used herein, the term semiconductor material refers to a material having an electrical conductivity between those of insulative materials and conductive materials. For example, a semiconductor material may have an electrical conductivity of between about 10.sup.8 Siemens per centimeter (S/cm) and about 10.sup.4 S/cm (10.sup.6 S/m) at room temperature. Examples of semiconductor materials include elements found in column IV of the periodic table of elements such as silicon (Si), germanium (Ge), and carbon (C). Other examples of semiconductor materials include compound semiconductor materials such as binary compound semiconductor materials (e.g., gallium arsenide (GaAs)), ternary compound semiconductor materials (e.g., Al.sub.XGa.sub.1-XAs), and quaternary compound semiconductor materials (e.g., Ga.sub.XIn.sub.1-XAS.sub.YP.sub.1-Y), without limitation. Compound semiconductor materials may include combinations of elements from columns III and V of the periodic table of elements (III-V semiconductor materials) or from columns II and VI of the periodic table of elements (II-VI semiconductor materials), without limitation. Further examples of semiconductor materials include oxide semiconductor materials such as zinc tin oxide (Zn.sub.xSn.sub.yO, commonly referred to as ZTO), indium zinc oxide (In.sub.xZn.sub.yO, commonly referred to as IZO), zinc oxide (Zn.sub.xO), indium gallium zinc oxide (In.sub.xGa.sub.yZn.sub.zO, commonly referred to as IGZO), indium gallium silicon oxide (In.sub.xGa.sub.ySi.sub.zO, commonly referred to as IGSO), indium tungsten oxide (In.sub.xW.sub.yO, commonly referred to as IWO), indium oxide (In.sub.xO), tin oxide (Sn.sub.xO), titanium oxide (Ti.sub.xO), zinc oxide nitride (Zn.sub.xON.sub.z), magnesium zinc oxide (Mg.sub.xZn.sub.yO), zirconium indium zinc oxide (Zr.sub.xIn.sub.yZn.sub.zO), hafnium indium zinc oxide (Hf.sub.xIn.sub.yZn.sub.zO), tin indium zinc oxide (Sn.sub.xIn.sub.yZn.sub.zO), aluminum tin indium zinc oxide (Al.sub.xSn.sub.yIn.sub.zZn.sub.aO), silicon indium zinc oxide (Si.sub.xIn.sub.yZn.sub.zO), aluminum zinc tin oxide (Al.sub.xZn.sub.ySn.sub.zO), gallium zinc tin oxide (Ga.sub.xZn.sub.ySn.sub.zO), zirconium zinc tin oxide (Zr.sub.xZn.sub.ySn.sub.zO), and other similar materials. In addition, a semiconductor structure or a semiconductor structure means and includes a structure formed of and including semiconductor material.
[0024] Formulae including one or more of x, y, and z herein (e.g., SiO.sub.x, AlO.sub.x, HfO.sub.x, NbO.sub.x, TiO.sub.x, SiN.sub.y, SiO.sub.xN.sub.y, SiO.sub.xC.sub.zN.sub.y) represent a material that contains an average ratio of x atoms of one element, y atoms of another element, and z atoms of an additional element (if any) for every one atom of another element (e.g., Si, Al, Hf, Nb, Ti). As the formulae are representative of relative atomic ratios and not strict chemical structure, an insulative material may comprise one or more stoichiometric compounds and/or one or more non-stoichiometric compounds, and values of x, y, and z (if any) may be integers or may be non-integers. As used herein, the term non-stoichiometric compound means and includes a chemical compound with an elemental composition that cannot be represented by a ratio of well-defined natural numbers and is in violation of the law of definite proportions.
[0025] As used herein, the term homogeneous means relative amounts of elements included in a feature (e.g., a material, a structure) do not vary throughout different portions (e.g., different horizontal portions, different vertical portions) of the feature. Conversely, as used herein, the term heterogeneous means relative amounts of elements included in a feature (e.g., a material, a structure) vary throughout different portions of the feature. If a feature is heterogeneous, amounts of one or more elements included in the feature may vary stepwise (e.g., change abruptly), or may vary continuously (e.g., change progressively, such as linearly, parabolically) throughout different portions of the feature. The feature may, for example, be formed of and include a stack of at least two different materials.
[0026] Unless the context indicates otherwise, the materials described herein may be formed by any suitable technique including, but not limited to, spin coating, blanket coating, chemical vapor deposition (CVD), plasma enhanced CVD (PECVD), atomic layer deposition (ALD), plasma enhanced ALD (PEALD), physical vapor deposition (PVD) (e.g., sputtering), or epitaxial growth. Depending on the specific material to be formed, the technique for depositing or growing the material may be selected by a person of ordinary skill in the art. In addition, unless the context indicates otherwise, removal of materials described herein may be accomplished by any suitable technique including, but not limited to, etching (e.g., dry etching, wet etching, vapor etching), ion milling, abrasive planarization (e.g., chemical-mechanical planarization (CMP)), or other known methods.
[0027]
[0028] As shown in
[0029] The semiconductor material 104 of the semiconductor tier 102 may, for example, be formed of and include one or more of silicon (e.g., monocrystalline silicon and/or polycrystalline silicon), silicon-germanium, germanium, gallium arsenide, a gallium nitride, gallium phosphide, indium phosphide, indium gallium nitride, and aluminum gallium nitride. In some embodiments, the semiconductor material 104 is formed of and includes polycrystalline silicon.
[0030] The sacrificial material 108 of the lateral contact tier 106 may be formed of and include material that may be selectively removed relative to additional materials of the microelectronic device structure 100, as described in further detail. The sacrificial material 108 may, for example, be selectively etchable relative to the boron-doped semiconductor material 112 during common (e.g., collective, mutual) exposure to an etchant (e.g., tetramethylammonium hydroxide (TMAH)). As used herein, a material is selectively etchable relative to another material if the material exhibits an etch rate that is at least about five times (5) greater than the etch rate of another material, such as about ten times (10) greater, about twenty times (20) greater, or about forty times (40) greater. As a non-limiting example, the sacrificial material 108 may be formed of and include additional semiconductor material, such as one or more of silicon (e.g., monocrystalline silicon and/or polycrystalline silicon), silicon-germanium, germanium, gallium arsenide, a gallium nitride, gallium phosphide, indium phosphide, indium gallium nitride, and aluminum gallium nitride. In some embodiments, the sacrificial material 108 is formed of and includes polycrystalline silicon.
[0031] The boron-doped semiconductor material 112 of the capping tier 110 may be formed of and include further semiconductor material (e.g., one or more of silicon, silicon-germanium, germanium, gallium arsenide, a gallium nitride, gallium phosphide, indium phosphide, indium gallium nitride, and aluminum gallium nitride) doped with boron. In some embodiments, the boron-doped semiconductor material 112 is formed of and includes boron-doped polycrystalline silicon. The boron-doped semiconductor material 112 may have enhanced etch resistance relative to the sacrificial material 108 of the lateral contact tier 106 during mutual exposure to an etchant subsequently employed to remove the sacrificial material 108, as described in further detail below. The boron-doped semiconductor material 112 may, for example, have enhanced etch resistance to TMAH relative to the sacrificial material 108 of the lateral contact tier 106.
[0032] An atomic concentration range of boron within the boron-doped semiconductor material 112 may be greater than or equal to about 1.0E18 boron atoms per cubic centimeter (cm.sup.3), such as within a range of from about 1.0E15 boron atoms/cm.sup.3 to about 5.0E21 boron atoms/cm.sup.3, such as from about 1.0E18 boron atoms/cm.sup.3 to about 5.0E21 boron atoms/cm.sup.3, from about 1.0E20 boron atoms/cm.sup.3 to about 5.0E21 boron atoms/cm.sup.3, from about 1.0E20 boron atoms/cm.sup.3 to about 3.0E21 boron atoms/cm.sup.3, or from about 1.0E20 boron atoms/cm.sup.3 to about 2.5E21 boron atoms/cm.sup.3. In some embodiments, an atomic concentration of boron within the boron-doped semiconductor material 112 is 1.0E15 boron atoms/cm.sup.3 to about 2.5E21 boron atoms/cm.sup.3. In additional embodiments, an atomic concentration of boron within the boron-doped semiconductor material 112 is about 2.5E21 boron atoms/cm.sup.3.
[0033] The boron-doped semiconductor material 112 may have a substantially homogeneous distribution of boron therein, or the boron-doped semiconductor material 112 may have a heterogeneous distribution of boron therein. In some embodiments, the boron-doped semiconductor material 112 exhibits a substantially homogeneous distribution of boron therein, such that the boron-doped semiconductor material 112 exhibits a substantially uniform (e.g., even, non-variable) distribution of boron throughout each of the dimensions (e.g., vertical dimension, such as thickness; horizontal dimensions, such as length and width) thereof. For example, amounts (e.g., atomic concentrations) of boron included in the boron-doped semiconductor material 112 may not substantially vary throughout the vertical dimension (e.g., in the Z-direction) and the horizontal dimensions (e.g., in the X-direction and in the Y-direction) of the boron-doped semiconductor material 112. In additional embodiments, the boron-doped semiconductor material 112 exhibits a heterogeneous distribution of boron therein, such that the boron-doped semiconductor material 112 exhibits a substantially non-uniform (e.g., non-even, variable) distribution of the boron throughout one or more of the dimensions (e.g., vertical dimension, such as thickness; horizontal dimensions, such as length and width) thereof. For example, amounts (e.g., atomic concentrations) of boron included in the boron-doped semiconductor material 112 may vary (e.g., increase, decrease) throughout a vertical dimension (e.g., in the Z-direction) and/or one or more horizontal dimensions (e.g., in the X-direction and in the Y-direction) of the boron-doped semiconductor material 112.
[0034] The boron-doped semiconductor material 112 may be formed to a desired thickness (e.g., vertical dimension). By way of non-limiting example, the boron-doped semiconductor material may be formed to have a thickness within a range of from about 50 nanometers (nm) to about 100 nm, such as from about 55 nm to about 90 nm, or from about 60 nm to about 80 nm. In some embodiments, the boron-doped semiconductor material 112 is formed to have a thickness of about 80 nm.
[0035] The boron-doped semiconductor material 112 of the capping tier 110 may be formed on or over the sacrificial material 108 of the lateral contact tier 106 through an in situ formation (e.g., deposition) process. By way of non-limiting example, the boron-doped semiconductor material 112 may be formed on or over the sacrificial material 108 through a CVD process employing at least one boron-containing precursor gas (e.g., diborane (B.sub.2H.sub.6)) and at least one silicon-containing precursor gas (e.g., silane (SiH.sub.4)).
[0036] Relative to other materials conventionally employed as a capping material (e.g., phosphorous-doped semiconductor material, such as phosphorous-doped polycrystalline silicon), the boron-doped semiconductor material 112 may substantially mitigate (e.g., substantially prevent) undesirable damage (e.g., corrosion-based damage) to features (e.g., materials, structures, regions) of the microelectronic device structure 100 during subsequent processing thereof to form a microelectronic device. In addition, the in situ formation of the boron-doped semiconductor material 112 may enhance processing efficiency (e.g., reduce processing acts, such as photolithography acts and/or implantation acts) relative to conventional processes employed to form a conventional capping material (e.g., phosphorous-doped semiconductor material) having enhanced etch-resistance properties.
[0037] Referring next to
[0038] A horizontal position and horizontal dimensions of an individual first trench 114 may be selected at least partially based on desired horizontal positions and desired horizontal dimensions of additional features (e.g., materials, structures, devices) to subsequently be formed at least partially over the remainder of the boron-doped semiconductor material 112, as described in further detail below. By way of non-limiting example, as described in further detail below, the first trench 114 may be formed at a horizontal position of (e.g., in the X-direction), and may have horizontal dimensions (e.g., in the X-direction and in the Y-direction) corresponding to, those of a slot (e.g., slit) to be formed through a subsequently formed stack structure to divide the stack structure into multiple blocks.
[0039] Referring next to
[0040] The first dielectric liner 116 may be formed of and include at least one dielectric material, such as one or more of at least one dielectric oxide material (e.g., one or more of SiO.sub.x, phosphosilicate glass, borosilicate glass, borophosphosilicate glass, fluorosilicate glass, AlO.sub.x, HfO.sub.x, NbO.sub.x, and TiO.sub.x), at least one dielectric nitride material (e.g., SiN.sub.y), at least one dielectric oxynitride material (e.g., SiO.sub.xN.sub.y), and at least one dielectric carboxynitride material (e.g., SiO.sub.xC.sub.zN.sub.y). In some embodiments, the first dielectric liner 116 is formed of and includes SiO.sub.x (e.g., SiO.sub.2). In addition, the first dielectric liner 116 may be formed to a desired thickness, such as a thickness within a range of from about 5 nm to about 30 nm, from about 5 nm to about 20 nm, from about 5 nm to about 10 nm, or from about 5 nm to about 8 nm. In some embodiments, the thickness of the first dielectric liner 116 is within a range of from about 5 nm to about 8 nm.
[0041] The etch stop structure 118 may be formed of and include at least one etch stop material having relatively enhanced resistance to one or more etchants employed in subsequent etching acts to form one or more openings vertically extending through a preliminary stack structure later formed over the etch stop structure 118, as described in further detail below. As a non-limiting example, the etch stop structure 118 may be formed of and include at least one metallic material. In some embodiments, the etch stop structure 118 is formed of and includes W.
[0042] Referring next to
[0043] As shown in
[0044] The preliminary stack structure 122 may be formed on or over, and may substantially cover, an uppermost surface of the isolation material 120. The preliminary stack structure 122 may be formed to include a vertically alternating (e.g., in the Z-direction) sequence of additional sacrificial material 124 and insulative material 126 arranged in tiers 128. An individual tier 128 of the preliminary stack structure 122 may include the additional sacrificial material 124 vertically neighboring the insulative material 126. The preliminary stack structure 122 may be formed to include any desired number of the tiers 128, such as greater than or equal to sixteen (16) of the tiers 128, greater than or equal to thirty-two (32) of the tiers 128, greater than or equal to sixty-four (64) of the tiers 128, greater than or equal to one hundred and twenty-eight (128) of the tiers 128, or greater than or equal to two hundred and fifty-six (256) of the tiers 128.
[0045] The additional sacrificial material 124 of the tiers 128 of the preliminary stack structure 122 may be formed of and include at least one material (e.g., at least one insulative material) that may be selectively removed relative at least to the insulative material 126, the boron-doped semiconductor material 112, and the isolation material 120. A material composition of the additional sacrificial material 124 is different than material compositions of the insulative material 126, the boron-doped semiconductor material 112, and the isolation material 120. In some embodiments, the additional sacrificial material 124 is formed of and includes dielectric nitride material, such as SiN.sub.y (e.g., Si.sub.3N.sub.4). The additional sacrificial material 124 and the sacrificial material 108 may, for example, be selectively etchable relative to the insulative material 126, the boron-doped semiconductor material 112, and the isolation material 120 during common exposure to a wet etchant including H.sub.3PO.sub.4. In additional embodiments, the additional sacrificial material 124 is formed of and includes polycrystalline silicon. The additional sacrificial material 124 may, for example, be selectively etchable relative to the insulative material 126, the boron-doped semiconductor material 112, and the isolation material 120 during common exposure to a wet etchant including TMAH. For an individual tier 128, the additional sacrificial material 124 thereof may be substantially homogeneous, or the additional sacrificial material 124 thereof may be heterogeneous.
[0046] The insulative material 126 of the tiers 128 of the preliminary stack structure 122 may be formed of and include at least one dielectric material, such as one or more of at least one dielectric oxide material, at least one dielectric nitride material, at least one dielectric oxynitride material, and at least one dielectric carboxynitride material. A material composition of the insulative material 126 may be different than the material composition of the additional sacrificial material 124 of the tiers 128 of the preliminary stack structure 122. The material composition of the insulative material 126 may be substantially the same as a material composition of the isolation material 120, or the material composition of the insulative material 126 may be different than the material composition of the isolation material 120. In some embodiments, the insulative material 126 is formed of and includes dielectric oxide material, such as SiO.sub.x (e.g., SiO.sub.2). For an individual tier 128, the insulative material 126 thereof may be substantially homogeneous, or the insulative material 126 thereof may be heterogeneous.
[0047] Still referring to
[0048] The cell pillar structures 130 may respectively be formed of and include a stack of materials. By way of non-limiting example, each of the cell pillar structures 130 may be formed to include a charge-blocking material 132, such as first dielectric oxide material (e.g., SiO.sub.x, such as SiO.sub.2; AlO.sub.x, such as Al.sub.2O.sub.3); a charge-trapping material 134, such as a dielectric nitride material (e.g., SiN.sub.y, such as Si.sub.3N.sub.4); a tunnel dielectric material 136, such as a second oxide dielectric material (e.g., SiO.sub.x, such as SiO.sub.2); a channel material 138, such as a semiconductor material (e.g., silicon, such as polycrystalline Si); and a dielectric fill material 140 (e.g., dielectric oxide, dielectric nitride, air). The charge-blocking material may be formed on or over, and may substantially cover, surfaces of the microelectronic device structure 100 defining boundaries (e.g., horizontal boundaries, lower vertical boundaries) of the cell pillar structures 130, such as surfaces of the insulative material 126 and the additional sacrificial material 124 of the tiers 128 of the preliminary stack structure 122, as well as surfaces of the isolation material 120, the isolation material 120, the boron-doped semiconductor material 112, the sacrificial material 108, and the semiconductor material 104. The charge-trapping material 134 may be formed on or over, and may substantially cover, inner surfaces of the charge-blocking material 132. The tunnel dielectric material 136 may be formed on or over, and may substantially cover, inner surfaces of the charge-trapping material 134. The channel material 138 may be formed on or over, and may substantially cover, inner surfaces of the tunnel dielectric material 136. The dielectric fill material may be formed on or over, and may substantially cover, inner surfaces of the channel material 138.
[0049] Referring next to
[0050] Referring next to
[0051] Referring next to
[0052] The second dielectric liner 148 may be formed of and include one or more dielectric materials having different etch selectivity than the sacrificial material 108 of the lateral contact tier 106. In addition, at least one dielectric material of the second dielectric liner 148 may have different etch selectivity than the additional sacrificial material 124 of the tiers 128 of the preliminary stack structure 122. By way of non-limiting example, the second dielectric liner 148 may be formed of and include one or more of at least one dielectric oxide material, at least one dielectric nitride material, at least one dielectric oxynitride material, and at least one dielectric carboxynitride material. The second dielectric liner 148 may be substantially homogeneous, or the second dielectric liner 148 may be heterogeneous. In some embodiments, the second dielectric liner 148 comprises a stack of at least two (2) different dielectric materials. For example, the second dielectric liner 148 may comprise a stack including dielectric oxide material (e.g., SiO.sub.x, such as SiO.sub.2), dielectric nitride material (e.g., SiN.sub.y, such as Si.sub.3N.sub.4) on or over the dielectric oxide material, and additional dielectric oxide material (e.g., additional SiO.sub.x, such as additional SiO.sub.2) on or over the dielectric nitride material. In some embodiments, the second dielectric liner 148 comprises a stack including SiO.sub.2, Si.sub.3N.sub.4 on the SiO.sub.2, and additional SiO.sub.2 on the Si.sub.3N.sub.4. In addition, the second dielectric liner 148 may be formed to a desired thickness, such as a thickness within a range of from about 5 nm to about 20 nm, such as from about 5 nm to about 15 nm, from about 5 nm to about 10 nm. In some embodiments, the thickness of the second dielectric liner 148 is within a range of from about 5 nm to about 10 nm.
[0053] Referring next to
[0054] During the formation of the void space 150 within the lateral contact tier 106, the material composition of the boron-doped semiconductor material 112 of the capping tier 110 may mitigate undesirable removal thereof. Conventional methods employing a different capping material within a capping tier, such as phosphate-doped polycrystalline silicon, can suffer from undesirable removal of the capping material during the process of exhuming a sacrificial material thereunder. Such undesirable capping material removal may, for example, be promoted or facilitated, at least in part, by horizontal misalignment (sometimes referred to as fall off) of an equivalent to the slot 142 relative to an underlying etch stop structure. Such misalignment may result in undesirable removal of portions of the second dielectric liner 148 and the first dielectric liner 116 during punch-through etching that facilitates access to (e.g., undesirable exposure of) the conventional capping material. Such access, in combination with the relatively decreased etch resistance of the conventional capping material (as compared to the boron-doped semiconductor material 112 of the disclosure), may undesirably facilitate at least partial removal of the conventional capping material during removal of the underlying sacrificial material. Undesired gaps resulting from such removal of the conventional capping material may be difficult or even impossible to resolve. However, the material composition of the boron-doped semiconductor material 112 of the capping tier 110 may prevent the undesirable removal of the boron-doped semiconductor material 112 (and, hence, the formation of undesirable gaps in the capping tier 110) during the formation of the void space 150, even if, as-formed, the slot 142 is horizontally misaligned relative to the etch stop structure 118 (
[0055] Referring next to
[0056] The lateral contact material 152 may be formed of and include at least one further semiconductor material, such as one or more of silicon (e.g., polycrystalline silicon), silicon-germanium, germanium, gallium arsenide, a gallium nitride, gallium phosphide, indium phosphide, indium gallium nitride, and aluminum gallium nitride. In some embodiments, the lateral contact material 152 is formed of and includes polycrystalline silicon. As shown in
[0057] During the removal of the lateral contact material 152 from the inner surfaces of the remaining portion of the second dielectric liner 148, portions of the lateral contact material 152 located proximate to upper corners 145 of the second trench 144 may be difficult to remove. The upper corners 145 of the second trench 144 may be defined as locations wherein upper vertically boundaries (e.g., upper ends) of the second trench 144 intersect horizontal boundaries of the second trench 144. The upper corners 145 of the second trench 144 may respectively exhibit an acute angle that can pose challenges for the removal of portions of the lateral contact material 152 proximate thereto. Accordingly, as shown in
[0058] Referring next to
[0059] The third dielectric liner 158 may be employed (e.g., serve) as a barrier material to protect (e.g., mask) the semiconductor material 104 of the semiconductor tier 102 and the lateral contact material 152 of the lateral contact tier 106 from removal during subsequent processing acts (e.g., subsequent replacement gate processing acts, such as subsequent wet etching acts), as described in further detail below. The third dielectric liner 158 may be formed on or over, and may substantially cover, surfaces of the semiconductor material 104 of the semiconductor tier 102 and the lateral contact material 152 of the lateral contact tier 106 defining the third trench 156 (e.g., middle portion of the further elongated slot 154), as well as surfaces of the first dielectric liner 116 and/or the boron-doped semiconductor material 112 not covered by remaining portions of the second dielectric liner 148 within the capping tier 110. As shown in
[0060] The third dielectric liner 158 may be formed of and include at least one dielectric material having different etch selectivity than the additional sacrificial material 124 of the tiers 128 of the preliminary stack structure 122. The third dielectric liner 158 may, for example, have etch selectively substantially similar to that of the insulative material 126 of the tiers 128 of the preliminary stack structure 122. By way of non-limiting example, the third dielectric liner 158 may be formed of and include one or more of at least one dielectric oxide material, at least one dielectric oxynitride material, and at least one dielectric carboxynitride material. The third dielectric liner 158 may be substantially homogeneous, or the third dielectric liner 158 may be heterogeneous. In some embodiments, the third dielectric liner 158 is formed of and includes dielectric oxide material, such as SiO.sub.x (e.g., SiO.sub.2). The third dielectric liner 158 may be formed to have a desired thickness capable of protecting the semiconductor material 104 of the semiconductor tier 102 and the lateral contact material 152 of the lateral contact tier 106 during the subsequent processing acts (e.g., subsequent replacement gate processing acts, such as subsequent etching acts). As a non-limiting example, the third dielectric liner 158 may have a thickness within a range of from about 15 nm to about 100 nm, such as from about 20 nm to about 80 nm, from about 20 nm to about 60 nm, from about 20 nm to about 40 nm, or from about 25 nm to about 35 nm. In some embodiments, the thickness of the third dielectric liner 158 is within a range of from about 25 nm to about 35 nm.
[0061] Referring next to
[0062] The additional material removal process may include treating the microelectronic device structure 100 with at least one wet etchant formulated to selectively remove portions of the additional sacrificial material 124 (
[0063] Still referring to
[0064] During the additional material removal process, the material composition of the boron-doped semiconductor material 112 of the capping tier 110 may mitigate undesirable removal thereof. Conventional methods employing a different capping material within a capping tier, such as phosphate-doped polycrystalline silicon, can suffer from undesirable removal of the capping material during the process of removing sacrificial material of tiers of a preliminary stack structure thereover. Such undesirable capping material removal may, for example, be promoted or facilitated, at least in part, by a so-called corner attack of the capping material at or proximate equivalents to the upper corners 145 of the second trench 144. Such corner attack may result from the absence of an equivalent to the third dielectric liner 158 at or proximate the equivalents to the upper corners 145 of the second trench 144. Such corner attack, in combination with the relatively decreased etch resistance of the conventional capping material (as compared to the boron-doped semiconductor material 112 of the disclosure), may undesirably facilitate at least partial removal of the conventional capping material during removal of the sacrificial material of the tiers of the preliminary stack structure thereover. Undesired gaps resulting from such removal of the conventional capping material may be difficult or even impossible to resolve. However, the material composition of the boron-doped semiconductor material 112 of the capping tier 110 may prevent the undesirable removal of the boron-doped semiconductor material 112 (and, hence, the formation of undesirable gaps in the capping tier 110) during the formation of the additional void spaces 160 within the preliminary stack structure 122, even if, the boron-doped semiconductor material 112 is subject to corner attack at or proximate the upper corners 145 of the second trench 144.
[0065] Referring next to
[0066] The conductive material 162 of the tiers 164 of the stack structure 166 may comprise at least one conductive material suitable for use within access line structures (e.g., local access line structures, local word line structures) and select gate structures (e.g., lower select gate structures, such as source-side select gate (SGS) structures; upper select gate structures, such as drain-side select gate (SGD) structures) of a microelectronic device of the disclosure. In some embodiments, the conductive material 162 of the tiers 164 of the stack structure 166 is formed of and includes W. In addition, optionally, for an individual tier 164 of the stack structure 166, at least one liner material 163 (e.g., at least one insulative liner material, at least one conductive liner material) may be formed around the conductive material 162 thereof. The liner material 163 may, for example, be formed of and include one or more of a metal (e.g., titanium, tantalum), an alloy, a metal nitride (e.g., tungsten nitride, titanium nitride, tantalum nitride), and a metal oxide (e.g., aluminum oxide). In some embodiments, the liner material 163 comprises at least one additional conductive material employed as a seed material for the formation of the conductive material. In some embodiments, the liner material 163 comprises titanium nitride (TiN.sub.x, such as TiN). In further embodiments, the liner material 163 further includes aluminum oxide (AlO.sub.x, such as Al.sub.2O.sub.3). As a non-limiting example, AlO.sub.x (e.g., Al.sub.2O.sub.3) may be formed directly adjacent the insulative material 126, TiN.sub.x (e.g., TiN) may be formed directly adjacent the AlO.sub.x, and W may be formed directly adjacent the TiN.sub.x.
[0067] Still referring to
[0068] The additional dielectric fill material 170 of the slot structure 172 may be formed of and include at least one dielectric material, such as one or more of at least one dielectric oxide material, at least one dielectric nitride material, at least one dielectric oxynitride material, and at least one dielectric carboxynitride material. The additional dielectric fill material 170 may be substantially homogeneous, or the additional dielectric fill material 170 may be heterogeneous. In some embodiments, the additional dielectric fill material 170 is formed of and includes dielectric oxide material, such as SiO.sub.x (e.g., SiO.sub.2).
[0069] Thus, in accordance with embodiments of the disclosure, a method of forming a microelectronic device includes in situ forming a boron-doped semiconductor material over a sacrificial material. A preliminary stack structure is formed over the boron-doped semiconductor material. The preliminary stack structure includes tiers respectively including additional sacrificial material and insulative material vertically neighboring the additional sacrificial material. Cell pillar structures are formed to respectively vertically extend through the preliminary stack structure, the boron-doped semiconductor material, and the sacrificial material. Slots are formed to respectively vertically extend through the preliminary stack structure and the boron-doped semiconductor material. The sacrificial material and portions of the cell pillar structures are replaced with lateral contact material by way of the slots. The lateral contact material contacts semiconductor material of remaining portions of the cell pillar structures. The additional sacrificial material of the tiers of the preliminary stack structure is replaced with conductive material after replacing the sacrificial material and the portions of the cell pillar structures with the lateral contact material.
[0070]
[0071] As shown in
[0072] Still referring to
[0073] The etch resistant material 207 of the lateral contact tier 206 may be relatively more resistant to removal than the sacrificial material 208 of the lateral contact tier 206 during common (e.g., collective, mutual) exposure to an etchant (e.g., an etching agent, such as a wet etching agent). Accordingly, during the material removal process previously described herein with reference to
[0074] The etch resistant material 207 of the lateral contact tier 206 may be formed by doping portions of the sacrificial material 208 of the lateral contact tier 206 with at least one dopant (e.g., chemical species) that modifies the etch resistance of the doped portions of the sacrificial material 208 relative to other portions of the sacrificial material 208. The portions of the sacrificial material 208 may be doped (e.g., implanted) with the dopant prior to the formation (e.g., in situ formation) of the boron-doped semiconductor material 112 of the capping tier 110. The doped portions of the sacrificial material 208 may constitute the etch resistant material 207. The dopant may be selected at least partially based on the material composition of the sacrificial material 208, so as to enhance the etch resistance of the doped portions of sacrificial material 208 forming the etch resistant material 207 relative to other portions of the sacrificial material 208 remaining undoped with the dopant. As a non-limiting example, if the sacrificial material 208 comprises polycrystalline silicon, the portions of the sacrificial material 208 may be doped with at least one P-type dopant (e.g., one or more of B, Al, and Ga) to form the etch resistant material 207. In some embodiments, the P-type dopant is B. The etch resistant material 207 (e.g., doped polycrystalline silicon) may, for example, have greater etch resistance to TMAH than remaining portions of the sacrificial material 208 not doped with the P-type dopant. In some embodiments, the etch resistant material 207 of the lateral contact tier 206 comprises boron-doped polycrystalline silicon.
[0075] Still referring to
[0076] Thus, in accordance with embodiments of the disclosure, a microelectronic device includes a boron-doped semiconductor material, a stack structure, slot structures, and cell pillar structures. The boron-doped semiconductor material is vertically above a lateral contact material. The stack structure is vertically above the boron-doped semiconductor material and includes blocks horizontally extending in parallel in a first direction and individually having tiers respectively including conductive material and insulative material vertically neighboring the conductive material. The slot structures vertically extend through the stack structure, the boron-doped semiconductor material, and the lateral contact material. The slot structures horizontally alternate with the blocks of the stack structure in a second direction orthogonal to the first direction. The cell pillar structures respectively include semiconductor material in contact with the lateral contact material and vertically extending through each of the lateral contact material, the boron-doped semiconductor material, and the stack structure.
[0077] Furthermore, in accordance with embodiments of the disclosure, a memory device includes a stack structure, a capping tier vertically underlying the stack structure, a lateral contact tier vertically underlying the capping tier, and dielectric slot structures. The stack structure includes blocks including tiers each comprising conductive material vertically neighboring insulative material. The blocks respectively include a memory array region including strings of memory cells vertically extending through some of the tiers, and a staircase region horizontally neighboring the memory array region in a first direction and comprising a staircase structure having steps comprising horizontal ends of the tiers. The capping tier includes boron-doped polycrystalline silicon including greater than or equal to about 1.0E15 boron atoms/cm.sup.3. The lateral contact tier includes lateral contact material coupled to the strings of memory cells. The dielectric slot structures are horizontally interposed between the blocks of the stack structure in a second direction orthogonal to the first direction. The dielectric slot structures vertically extend through and physically contact each of the stack structure, the boron-doped polycrystalline silicon of the capping tier, and the lateral contact material of the lateral contact tier.
[0078] Microelectronic devices (e.g., the microelectronic device 201 (
[0079] The structures, devices, and methods of the disclosure advantageously facilitate one or more of improved microelectronic device performance, reduced costs (e.g., manufacturing costs, material costs), increased miniaturization of components, and greater packaging density as compared to conventional structures, conventional devices, and conventional methods. The structures, devices, and methods of the disclosure may also improve scalability, efficiency, and simplicity as compared to conventional structures, conventional devices, and conventional methods.
[0080] While the disclosure is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, the disclosure is not limited to the particular forms disclosed. Rather, the disclosure is to cover all modifications, equivalents, and alternatives falling within the scope of the following appended claims and their legal equivalent. For example, elements and features disclosed in relation to one embodiment may be combined with elements and features disclosed in relation to other embodiments of the disclosure.