MONOLITHIC COMPONENT COMPRISING A GALLIUM NITRIDE POWER TRANSISTOR
20260052760 ยท 2026-02-19
Assignee
- STMICROELECTRONICS APPLICATION GMBH (Aschheim-Dornach, DE)
- STMICROELECTRONICS (TOURS) SAS (Tours, FR)
Inventors
- Mathieu Rouviere (Tours, FR)
- Arnaud YVON (Saint-Cyr sur Loire, FR)
- Mohamed Saadna (Saint Cyr-sur-Loire, FR)
- Vladimir Scarpa (Dusseldorf, DE)
Cpc classification
H10D30/475
ELECTRICITY
H10D62/343
ELECTRICITY
H10D62/824
ELECTRICITY
H10D64/513
ELECTRICITY
H10D84/811
ELECTRICITY
H10D64/256
ELECTRICITY
H10D30/015
ELECTRICITY
International classification
H10D84/80
ELECTRICITY
H01L21/02
ELECTRICITY
H10D30/01
ELECTRICITY
H10D30/47
ELECTRICITY
H10D84/01
ELECTRICITY
Abstract
A monolithic component includes a field-effect power transistor and at least one first Schottky diode inside and on top of a gallium nitride substrate.
Claims
1. A method, comprising: forming first and second connection terminals on a gallium nitride substrate; forming a field-effect power transistor on the gallium nitride substrate, the field-effect power transistor including a gate structure, a source, and a drain; forming a first Schottky diode on the gallium nitride substrate and coupled between the first connection terminal and the gate electrode of the field-effect power transistor; and forming a second Schottky diode on the gallium nitride substrate and coupled between the second connection terminal and the gate electrode of the field-effect power transistor, wherein the forming the second Schottky diode includes forming an electrode in a first trench in the gallium nitride substrate and the forming the field-effect power transistor includes forming a gate in a second trench in the gallium nitride substrate.
2. The method of claim 1, wherein the gate structure is directly on the gallium nitride substrate and includes a gate dielectric layer and a gate electrode.
3. The method of claim 1, comprising forming an aluminum-gallium nitride layer on a gallium nitride substrate.
4. The method of claim 3, comprising forming a passivation layer on the gate structure of the field-effect power transistor.
5. The method of claim 4, wherein the source and drain of the field-effect power transistor and anode and cathode terminals of each of the first Schottky diode and the second Schottky diode are in respective trenches extending in the passivation layer to the aluminum-gallium nitride layer.
6. The method of claim 1, wherein the first Schottky diode is directly coupled to both the first connection terminal and the gate electrode of the field-effect power transistor and the second Schottky diode is directly coupled to the second connection terminal, the gate electrode of the field-effect power transistor, and the first Schottky diode.
7. The method of claim 1, wherein the first and second connection terminals are coupled to a first and a second capacitor, respectively.
8. A method, comprising: forming an aluminum-gallium nitride layer on a gallium nitride substrate; forming first and second connection terminals on the gallium nitride substrate; forming a field-effect power transistor on the gallium nitride substrate, the field-effect power transistor including a gate structure, a source, and a drain, wherein the gate structure is directly on the gallium nitride substrate and includes a gate dielectric layer and a gate electrode; forming a passivation layer on the gate structure of the field-effect power transistor; forming a first Schottky diode on the gallium nitride substrate and coupled between and to both the first connection terminal and the gate electrode of the transistor; and forming a second Schottky diode on the gallium nitride substrate and coupled between and to both the second connection terminal and the gate electrode of the transistor, wherein the source and drain of the field-effect power transistor and anode and cathode terminals of each of the first Schottky diode and the second Schottky diode are in respective trenches extending in the passivation layer to the aluminum-gallium nitride layer.
9. The method of claim 8, comprising; forming the gate structure of the transistor on an upper surface of the gallium nitride substrate; depositing the passivation layer; forming one of the trenches in the passivation layer; and forming an anode terminal of the first Schottky diode by forming in the one of the trenches a metallization.
10. The method of claim 9, comprising: forming the trenches includes forming the trenches into the aluminum-gallium nitride layer; and forming the metallization in contact with the aluminum-gallium nitride layer.
11. The method of claim 10, comprising: forming a localized opening in the aluminum-gallium nitride layer, and forming the gate structure of the transistor in said localized opening in the aluminum-gallium nitride layer.
12. The method of claim 10, comprising: forming a gallium nitride based semiconductive region by localized epitaxy on an upper surface of the aluminum-gallium nitride layer, and forming the gate electrode by forming a metallization in contact with an upper surface of said region.
13. The method of claim 8, further comprising, after forming the passivation layer: simultaneously forming in the passivation layer first, second, and third trenches; and forming a cathode terminal of the first Schottky diode, a source contact of the transistor, and a drain contact of the field-effect power transistor by simultaneously forming in the first, second and third trenches first, second, and third metallizations each forming an ohmic contact with the substrate.
14. A method, comprising: forming a first layer on a substrate; forming a first opening in the first layer; forming a transistor in the first opening; forming a passivation layer on the first layer and on the transistor; forming a first Schottky diode on and extending through the passivation layer along a first direction, the first Schottky diode being coupled to the transistor; and forming a second Schottky diode on and extending through the passivation layer along the first direction, the second Schottky diode having an electrode in a first trench in the substrate, a gate of the transistor being in a second trench in the substrate.
15. The method of claim 14, wherein the transistor includes an insulated gate stack including a dielectric layer directly on the substrate and a conductive layer on the dielectric layer.
16. The method of claim 14, wherein the first layer is an aluminum-gallium nitride layer and the substrate is a gallium nitride substrate.
17. The method of claim 14 comprising, before the forming the first and second Schottky diodes, forming an anode metallization layer of the first and second Schottky diodes on the passivation layer.
18. The method of claim 17, wherein the first and second Schottky diodes each have a first portion extending on the anode metallization layer and a second portion extending through the anode metallization layer and the passivation layer along the first direction.
19. The method of claim 18, wherein the second portion of the first Schottky diode extends through the first layer along the first direction.
20. The method of claim 14, wherein the first Schottky diode is coupled to a first connection terminal of a control circuit, the control circuit including a second connection terminal and a first switch coupled between the first and second connection terminals.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION
[0046] The same elements have been designated with the same reference numerals in the different drawings. In particular, the structural and/or functional elements common to the different embodiments may be designated with the same reference numerals and may have identical structural, dimensional, and material properties.
[0047] For clarity, only those steps and elements which are useful to the understanding of the described embodiments have been shown and are detailed. In particular, the various uses that can be made of the described power components have not been detailed, the described embodiments being compatible with usual applications of monolithic components integrating gallium nitride field-effect power transistors. Further, the forming of the circuits for controlling the described components has not been detailed, the forming of such circuits being within the abilities of those skilled in the art based on the indications of the present description.
[0048] Throughout the present disclosure, the term connected is used to designate a direct electrical connection between circuit elements with no intermediate elements other than conductors, whereas the term coupled is used to designate an electrical connection between circuit elements that may be direct, or may be via one or more intermediate elements.
[0049] In the following description, when reference is made to terms qualifying absolute positions, such as terms front, rear, top, bottom, left, right, etc., or relative positions, such as terms above, under, upper, lower, lateral, etc., or to terms qualifying directions, such as terms horizontal, vertical, etc., it is referred to the orientation of the drawings, it being understood that, in practice, the described photodetectors may be oriented differently.
[0050] The terms about, substantially, and approximately are used herein to designate a tolerance of plus or minus 10%, preferably of plus or minus 5%, of the value in question.
[0051] It should be noted that power transistor here means a transistor capable of withstanding relatively high voltages in the off (non-conductive) state, for example, voltages greater than 100 V and preferably greater than 500 V, and of conducting relatively high currents in the on (conductive) state, for example, currents greater than 1 A and preferably greater than 5 A.
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[0053] Transistor T1 is formed inside and on top of a substrate made up of gallium nitride (not shown in
[0054] Component 100 may comprise an encapsulation package (not detailed in the drawing), for example, made of an insulating material, leaving access to three metal terminals of connection to an external device 101, 102, and 103, respectively connected to the drain (d), to the source(s), and to the gate (g) of transistor T1.
[0055] The circuit of
[0056] Terminals 151 and 154 are intended to respectively receive a high control voltage VH and a low control voltage VL, supplied by a power supply circuit external to circuit 150, not detailed in the drawing. Voltages VH and VL are referenced with respect to the source(s) terminal 102 of transistor T1. Voltage VH may be a positive voltage, and voltage VL may be a negative or zero voltage. As an example, voltage VH is in the range from 2 to 15 V, for example, in the order of 6 volts, and voltage VL is in the range from 10 to 0 V, for example, in the order of 3 V.
[0057] Terminals 152 and 153 are terminals supplying high and low control signals intended to be coupled to the gate (g) terminal 103 of transistor T1. In this example, terminal 152 is coupled to terminal 103 by a resistor RH, and terminal 153 is coupled to terminal 103 by a resistor RL. More particularly, resistor RH has a first end coupled, for example, connected, to terminal 152 and a second end coupled, for example, connected, to terminal 103, and resistor RL has a first end coupled, for example, connected, to terminal 153 and second end coupled, for example, connected, to terminal 103. Resistors RH and RL are for example discrete resistors external to circuit 150 and to component 100.
[0058] Circuit 150 further comprises a switch SH coupling, by its conduction nodes, terminal 151 to terminal 152 and a switch SL coupling, by its conduction nodes, terminal 154 to terminal 153. Switches SH and SL are for example MOS transistors controlled in switched mode. As an example, transistor SH is a P-channel MOS transistor having its source coupled, for example, connected, to terminal 151 and having its drain coupled, for example, connected, to terminal 153, and transistor SL is an N-channel MOS transistor having its source coupled, for example, connected, to terminal 154 and having its drain coupled, for example, connected, to terminal 153.
[0059] Circuit 150 further comprises a circuit CTRL for controlling switches SH and SL. Circuit CTRL is capable of applying to each of switches SH and SL, on a control node of the switch, for example, the gate in the case of a MOS transistor, a switch turn-off or turn-on control signal. Circuit CTRL is configured to never order at the same time the tuning on of switch SH and the turning on of switch SL, to never short terminals 151 and 152.
[0060] The circuit of
[0061] A limitation of the assembly of
[0062] Resistors RH and RL enable to limit the current slope between the source and the drain of transistor T1 during switching operations, and accordingly the amplitude of the parasitic oscillations and/or voltage peaks on the gate of transistor T1 during switching operations. This enables to protect the gate of the transistor, but to the detriment of the switching speed of the transistors, which is thereby decreased.
[0063] According to an aspect of an embodiment, a monolithic component comprising a gallium nitride field-effect power transistor is provided, which component further comprises at least one Schottky diode connected to the gate of the power transistor, enabling to avoid the occurrence of destructive overvoltages on the gate of the transistor, without having to decrease its switching speed.
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[0065] The circuit of
[0066] Component 200 of
[0067] Component 200 of
[0068] In this example, the encapsulation package of the component further leaves access to two metal terminals 205 and 207, for connection to an external device, which are different from terminals 101, 102, and 103, and are coupled, for example, connected, respectively to the cathode of Schottky diode SC1 and to the anode of Schottky diode SC2.
[0069] The circuit of
[0070] In this example, resistors RH and RL are omitted, that is, the control terminals 152 and 153 of circuit 150 are directly connected to terminal 103 of component 200.
[0071] Further, in this example, terminals 151 and 154 of circuit 150 are respectively connected to terminals 205 and 207 of component 200.
[0072] The circuit of
[0073] The operation of the circuit of
[0074] In normal operation, capacitors CH and CL are respectively charged to voltage VH and to voltage VL.
[0075] In case of a positive overvoltage peak on the gate of transistor T1, if the value of the overvoltage exceeds voltage VH plus the threshold voltage of diode SC1, the overvoltage is discharged via diode SC1 and capacitor CH, which enables to protect the gate of transistor T1. In case of a negative overvoltage peak on the gate of transistor T1, if the value of the overvoltage exceeds voltage VL minus the threshold voltage of diode SC2, the overvoltage is discharged via diode SC2 and capacitor CL, which enables to protect the gate oxide of transistor T1. As an example, the forward voltage drop of each of diodes SC1 and SC2 is in the order of 0.6 V at 10 mA and in the order of 1.2 V at 4 A.
[0076] An advantage of the embodiment of
[0077] The fact for Schottky diodes SC1 and SC2 to be monolithically integrated inside and on top of the same semiconductor substrate as transistor T1 enables to make parasitic inductances of connection between diodes SC1 and SC2 and the gate of transistor T1 negligible. This enables to particularly rapidly carry off positive and negative overvoltages as soon as they appear.
[0078] In this example, capacitors CH and CL are external components, for example, directly welded to terminals 205, 207, and 102 of component 200. This enables to limit the surface area of the gallium nitride substrate of component 200. As a variation, capacitors CH and CL may be monolithically integrated inside and/or on top of the gallium nitride substrate of component 200.
[0079] As an example, each of capacitors CH and CL has a capacitance in the range from 10 to 500 nF, for example, in the order of 220 nF.
[0080] Diodes SC1 and SC2 may be relatively low-voltage diodes. As an example, diodes SC1 and SC2 have a breakdown voltage smaller than 50 V, for example, in the order of 30 V. Each of diodes SC1 and SC2 for example occupies a surface area of the gallium nitride substrate in the range from 0.2 to 2 mm.sup.2, for example, in the range from 0.5 to 1.5 mm.sup.2.
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[0088] In this example, the Schottky barrier of each of diodes SC1 and SC2 is formed between the upper surface of aluminum-gallium nitride layer 303 and the anode metallization 312 of the diode. For each of diodes SC1 and SC2, a local trench 310 is first formed from the upper surface of layer 308, trench 310 extending vertically through layer 308 and emerging onto the upper surface of layer 303 or at an intermediate level of the thickness of layer 303, for the future anode metallization 312 of the diode. Trench 310 is for example formed by photolithography and etching. Metallization 312 is then deposited in contact with the upper surface of layer 303 at the bottom of trench 310. Metallization 312 is for example made of titanium nitride or of tungsten. In the shown example, metallization 312 extends not only at the bottom of trench 310 on top of and in contact with the upper surface of layer 303, but also on top of and in contact with the lateral walls of trench 310 and on top of and in contact with the upper surface of passivation layer 308 at the periphery of trench 310. As an example, a layer of the material(s) forming metallization 312 is first continuously deposited over the entire upper surface of the structure obtained after the forming of trenches 310, after which this layer is locally etched, for example, by photolithography and etching, to only keep anode contact metallizations 312 of diodes SC1 and SC2.
[0089] As a variation, the Schottky barrier may be formed between the upper surface of gallium nitride layer 301c and the anode metallization 312 of each diode. In this case, trench 310 extends up to the upper surface of layer 301c or up to an intermediate level of the thickness of layer 301c.
[0090] One will note that trench 310 may comprise on or a plurality of steps formed on the different interfaces encountered, for example on layer 308a, on layer 303, or, if applicable, on layer 301c, as illustrated on
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[0092] In this example, conductive contact regions 314, 316, and 318 are simultaneously formed. For each of conductive contact regions 314, 316, and 318, a local trench 320 is first formed from the upper surface of layer 308, trench 320 vertically extending through layers 308 and 303 and emerging onto layer 301c or onto the upper surface of layer 301c. Trenches 320 are for example formed by photolithography and etching. Conductive contact region 314, respectively 316, respectively 318, is then deposited in contact with the upper surface of layer 301c at the bottom of trench 320. Each of conductive contact regions 314, 316, and 318 forms an ohmic contact with the gallium nitride layer 301c at the bottom of the corresponding trench 320. Conductive contact regions 314, 316, and 318 are for example made of metal. In the shown example, each of conductive contact regions 314, 316, and 318 extends not only at the bottom of the corresponding trench 320, on top of and in contact with the upper surface of layer 301c, but also on top of and in contact with the lateral walls of the trench and on top of and in contact with the upper surface of passivation layer 308 at the periphery of trench 320. As an example, a layer of the material(s) forming conductive contact regions 314, 316, and 318 is first continuously deposited over the entire upper surface of the structure obtained after the forming of trenches 320, after which this layer is locally etched, for example, by photolithography and etching, to only keep conductive contact regions 314, 316, and 318.
[0093] Subsequent steps (not detailed in the drawings) of deposition of one or a plurality of upper interconnection metal levels, for example, three metal levels separated two by two by insulating levels, may then be implemented to connect the anode of diode SC1 and the cathode of diode SC2 to the gate of transistor T1, and to form connection pads 101, 102, 103, 205, and 207 respectively connected to the drain of transistor T1, to the source of transistor T1, to the gate of transistor T1, to the cathode of diode SC1, and to the anode of diode SC2.
[0094] In the example described in relation with
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[0096] In the example of
[0097] Various embodiments and variations have been described. Those skilled in the art will understand that certain characteristics of these various embodiments and variations may be combined, and other variations will occur to those skilled in the art. In particular, the described embodiments are not limited to the example of a method of manufacturing the component 200 described in relation with
[0098] Further, the described embodiments are not limited to the above-described example where component 200 comprises two Schottky protection diodes SC1 and SC2. In certain applications, it is sufficient for the gate of transistor T1 to be protected against positive overvoltage peaks only. In this case, diode SC2 and connection pad 207 of component 200 may be omitted. Further, capacitor CL of the circuit of
[0099] Such alterations, modifications, and improvements are intended to be part of this disclosure, and are intended to be within the spirit and the scope of the present disclosure. Accordingly, the foregoing description is by way of example only and is not intended to be limiting.
[0100] The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.