CARRIER PLATE AND WINDOW REGULATOR
20260043289 ยท 2026-02-12
Assignee
Inventors
Cpc classification
International classification
Abstract
A carrier plate includes an elastic claw that includes a leading-end portion located, in a case where a base body is viewed along a sliding direction of the carrier plate, in a position overlapping with a rotation prevention claw in a direction orthogonal to the sliding direction and a width direction, and the leading-end portion is in contact with a flange portion to cause the leading-end portion and the rotation prevention claw to hold the flange portion therebetween.
Claims
1. A carrier plate that is slidably guided on or along a guide rail by transmission of a driving force of a driving section by a cable, the guide rail including: a base portion; an erected portion that is erected from the base portion and is connected to the base portion at one end of the erected portion; and a flange portion that is connected to another end of the erected portion, the carrier plate comprising: a base body; a fitting portion that fits with the guide rail; a rotation prevention claw that is provided away from the fitting portion, on one side in a width direction of the base portion, and prevents rotation of the carrier plate around the fitting portion with respect to the guide rail; an accommodation portion that is provided on another side in the width direction of the base portion with respect to the fitting portion, and accommodates an end portion of the cable; and an elastic claw that includes a leading-end portion located, in a case where the base body is viewed along a sliding direction of the carrier plate, in a position overlapping with the rotation prevention claw in a direction orthogonal to the sliding direction and the width direction, the leading-end portion being in contact with the flange portion to cause the leading-end portion and the rotation prevention claw to hold the flange portion therebetween.
2. The carrier plate according to claim 1, wherein the carrier plate is configured to include a region in which the rotation prevention claw and the elastic claw overlap with each other when viewed in a direction orthogonal to a thickness direction of the carrier plate and a width direction of the carrier plate.
3. The carrier plate according to claim 1, wherein: the rotation prevention claw includes a first claw portion and a second claw portion, and the first claw portion and the second claw portion are disposed away from each other in a direction orthogonal to a width direction of the base body and a thickness direction of the base body, and the leading-end portion of the elastic claw is disposed in a region between the first claw portion and the second claw portion.
4. The carrier plate according to claim 1, wherein the elastic claw and the rotation prevention claw are configured to form a gap smaller than an outer diameter of the cable.
5. The carrier plate according to claim 1, wherein the elastic claw extends in the width direction of the base portion.
6. The carrier plate according to claim 1, wherein the elastic claw extends in a direction orthogonal to each of the width direction of the base portion and a thickness direction of the carrier plate.
7. The carrier plate according to claim 1, wherein a gap is provided between the elastic claw and the rotation prevention claw such that the cable does not intrude into the gap from a thickness direction of the carrier plate.
8. The carrier plate according to claim 1, wherein a gap provided between the elastic claw and the rotation prevention claw is a gap having a curved shape when viewed in a thickness direction of the carrier plate.
9. A window regulator, comprising: a carrier plate; a guide rail that guides the carrier plate, and includes; a base portion; an erected portion that is erected from the base portion and is connected to the base portion at one end of the erected portion; and a flange portion that is connected to another end of the erected portion; a cable that transmits a driving force of a driving section to the carrier plate; and a direction-changing member provided in an end portion of the guide rail, wherein: the carrier plate includes: a base body; a fitting portion that fits with the guide rail; a rotation prevention claw that is provided away from the fitting portion, on one side in a width direction of the base portion, and prevents rotation of the carrier plate around the fitting portion with respect to the guide rail; an accommodation portion that is provided on another side in the width direction of the base portion with respect to the fitting portion, and accommodates an end portion of the cable; and an elastic claw that includes a leading-end portion located, in a case where the base body is viewed along a sliding direction of the carrier plate, in a position overlapping with the rotation prevention claw in a direction orthogonal to the sliding direction and the width direction, the leading-end portion being in contact with the flange portion to cause the leading-end portion and the rotation prevention claw to hold the flange portion therebetween, wherein: the rotation prevention claw extends from a side of a first surface of the flange portion to a side of a second surface of the flange portion, and is locked to the second surface, the side of the second surface being opposite to the first surface, and the elastic claw is in contact with the first surface.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DESCRIPTION OF EMBODIMENTS
(1) Window Regulator
[0040] Window regulator 1 according to an embodiment of the present invention will be described with reference to
[0041] Window regulator 1 is supported by a door panel (not illustrated) of a vehicle. Window regulator 1 is a mechanism that raises and lowers a window glass (not illustrated), which is a moving object.
[0042] As illustrated in
[0043] Guide rail 31 is a member which is provided along the raising and lowering direction (the Z direction) of the window glass and guides carrier plate 32 in the raising and lowering direction of the window glass. Guide rail 31 extends generally in the up-down direction of the vehicle (the Z direction), and is specifically configured to be inclined slightly obliquely with respect to a window glass to which guide rail 31 is attached.
[0044]
[0045] Upper cable guide 45 (see
[0046] As illustrated in
[0047] Drum housing 51 rotatably supports the drum. Driving motor 56 is integrally attached to drum housing 51 and rotationally drives the drum in both forward and reverse directions.
[0048] Raising-side cable 33 and lowering-side cable 34 are configured to pull carrier plate 32 in the up-down direction (the Z direction), and known cables formed by twisting a plurality of metal wires or resin fiber wires can be used. Raising-side cable 33 is coupled to carrier plate 32 at one end of raising-side cable 33, is wound around upper cable guide 45, and is coupled to the drum at the other end of raising-side cable 33. Lowering-side cable 34 is coupled to carrier plate 32 at one end of lowering-side cable 34 and is coupled to the drum at the other end of lowering-side cable 34.
[0049] Driving motor 56 rotates the drum, thereby winding and unwinding raising-side cable 33 and lowering-side cable 34.
[0050]
[0051] Coil spring 85 and coil spring 87 are mounted in end 33a and end 34a, respectively. Coil spring 85 and coil spring 87 are energizing members that energize ends 33a and 34a in directions to eliminate looseness of raising-side cable 33 and lowering-side cable 34, respectively.
(2) Guide Rail
[0052] Guide rail 31 is gently curved to match the curvature of the window glass of an automobile. Guide rail 31 is made of, for example, stainless steel, aluminum alloy, and/or another hard material.
[0053]
[0054] Flange portion 39a extends, while forming a right angle with sidewall portion 38a, parallel to base portion 37 and to the side of the one end in the width direction (in the +Y direction).
[0055] Flange portion 39b extends, while forming a right angle with sidewall portion 38b, parallel to base portion 37 and to the side of the other end in the width direction (in the Y direction).
(3) Drum Housing
[0056] Drum housing 51 includes main body 51a which includes a fitting portion with respect to guide rail 31 and a drum-accommodation portion having a cylindrical shape. In main body 51a, a recess having a columnar shape is formed which accommodates the drum therein. Raising-side cable lead-out groove 57 and lowering-side cable lead-out groove 59 are formed in main body 51a. Raising-side cable lead-out groove 57 and lowering-side cable lead-out groove 59 are provided respectively for allowing raising-side cable 33 and lowering-side cable 34 to pass through from the recess to lead out raising-side cable 33 and lowering-side cable 34 outside.
(4) Structure of Carrier Plate
[0057] Next, the structure of carrier plate 32 in the present embodiment will be described with reference to
[0058] Carrier plate 32 includes main body 32a. Main body 32a is a base body, and may be any portion in which another structure is formed.
[0059] Attachment portions 71 and 73 are provided at surface 32b (corresponding to the second surface of the present invention) provided in main body 32a and located on the one side in the thickness direction (in the +X direction). A holder (not illustrated) for holding a window glass (not illustrated) is attached to attachment portions 71 and 73. Further, each of guide groove 75 (corresponding to the fitting portion of the present invention), rotation prevention claw 77, elastic claw 78, raising-side end holder 79 (corresponding to the accommodation portion of the present invention), and lowering-side end holder 81 (corresponding to the accommodation portion of the present invention) is provided at surface 32c provided in main body 32a and located on the other side in the thickness direction (in the X direction).
[0060] Guide groove 75 is disposed in a center portion in the width direction (the Y direction). Guide groove 75 includes: opening portion 75a that opens to the other side in the thickness direction (in the X direction) of main body 32a; groove 75b that extends from opening portion 75a to the one side in the thickness direction (in the +X direction); and groove 75c that extends from the bottom of groove 75b to the one side in the width direction (in the +Y direction). Groove 75b is a groove for sliding sidewall portion 38a (see
[0061] In the state illustrated in
[0062] Rotation prevention claw 77 is disposed on the other side in the width direction (in the Y direction) with respect to guide groove 75. Rotation prevention claw 77 prevents rotation of carrier plate 32 around guide groove 75. Rotation prevention claw 77 includes wall 77a that extends from surface 32c, which is provided in main body 32a and located on the other side in the thickness direction (in the X direction), in the X direction; and protrusion 77b that protrudes from a leading end of wall 77a to the one side in the width direction (in the +Y direction). Protrusion 77b includes first claw portion 77b1 and second claw portion 77b2. First claw portion 77b1 and second claw portion 77b2 are disposed away from each other in the up-down direction (the Z direction).
[0063] Elastic claw 78 is disposed between guide groove 75 and rotation prevention claw 77 in the width direction (the Y direction). Elastic claw 78 includes: base end portion 78a disposed at surface 32c provided in main body 32a on the other side in the thickness direction (in the X direction); extension portion 78b extending in an oblique direction from base end portion 78a to the other side in the width direction (in the Y direction) with respect to the other side in the thickness direction (the X direction), and leading-end portion 78c protruding from extension portion 78b to the other side in the width direction (in the Y direction) so as to be close to protrusion 77b. Leading-end portion 78c is disposed between first claw portion 77b1 and second claw portion 77b2 in a plan view from the thickness direction. Further, leading-end portion 78c is located on the one side in the thickness direction (in the +X direction) with respect to first claw portion 77b1 and second claw portion 77b2.
[0064] Elastic claw 78 has elasticity. Thus, elastic claw 78 has, for example, a restoring force to return to the other side in the thickness direction (in the X direction) in a case where elastic claw 78 is bent to the one side in the thickness direction (in the +X direction) by an external force or the like.
[0065] Next, the mutual positional relationship between rotation prevention claw 77 and elastic claw 78 will be described with reference to
[0066] Note that, in the assembly work of carrier plate 32 in the present embodiment and the assembly work of carrier plate 320 in a comparative example as described below, a description will be given by applying the positional relationship with an obstacle to raising-side cable 33, but the present invention is not limited thereto, and a description may be given by applying the positional relationship with an obstacle to lowering-side cable 34.
[0067] In the assembly process of window regulator 1, end 33a of raising-side cable 33 is assembled to carrier plate 32 before carrier plate 32 is assembled to guide rail 31. Further, raising-side cable 33 is routed between guide rail 31 and carrier plate 32. Thus, in carrier plate 320 in the related art, raising-side cable 33 may intrude between elastic claw 78 and rotation prevention claw 77 during assembly work illustrated in
[0068] In the state illustrated in
[0069] Thus, in the state illustrated in
[0070] Further, in the state illustrated in
Comparative Example
[0071] Next, the structure of carrier plate 320 in a comparative example will be described with reference to
[0072] Carrier plate 320 includes main body 32a, attachment portions 71 and 73, guide groove 75, rotation prevention claw 77, elastic claw 780, raising-side end holder 79, and lowering-side end holder 81.
[0073] Elastic claw 780 in the comparative example is disposed between guide groove 75 and rotation prevention claw 77 in the width direction (the Y direction). Elastic claw 780 includes base end portion 780a, and base end portion 780a is disposed at surface 32c provided in main body 32a and located on the other side in the thickness direction (the X direction). Further, elastic claw 780 includes extension portion 780b (see
[0074] In the state illustrated in
[0075] While closed space CS is divided into space CS1 and space CS2 by elastic claw 780, raising-side cable 33 is in space CS1 located on the side of sidewall portion 38a, and is passed through in space CS1 in the up-down direction (the Z direction).
[0076] Since extension portion 780b, which is an obstacle that prevents the movement of raising-side cable 33 in the width direction (the Y direction), is present in closed space CS, raising-side cable 33 is prevented from moving from one position of a position toward sidewall portion 38a (space CS1) and a position toward the side of sidewall portion 38b (space CS2) to the other position. Note that, in the following description, the position (correct position) in which carrier plate 320 should be when the assembly work is completed will be described as a position toward to sidewall portion 38a (space CS1).
Assembly Work of Carrier Plate in Comparative Example
[0077] Next, the assembly work of carrier plate 320 in the comparative example will be described with reference to
[0078] In the assembly work of carrier plate 320, as illustrated in
[0079] Next, carrier plate 320 is rotated counterclockwise around the end portion on the one side in the width direction, and flange portion 39b is locked to rotation prevention claw 77 as illustrated in
[0080] After carrier plate 320 is assembled to guide rail 31, a tension is applied to raising-side cable 33. Thus, raising-side cable 33 attempts, without slack or the like, to move from a position toward a side of sidewall portion 38b, which is an error position, to a position toward a side of sidewall portion 38a (space CS1), which is the correct position, in other words, will move onto a straight line connecting raising-side cable lead-out groove 57 of drum housing 51a to a lead-out portion for raising-side cable 33 in upper pulley 45. In this case, since closed space CS is divided into space CS1 and space CS2 by elastic claw 780, elastic claw 780 prevents the movement of raising-side cable 33. Thus, since raising-side cable 33 is not routed in the correct position, it may require redoing the assembly work of carrier plate 320, which may lead to a decrease in assembly workability in carrier plate 320.
Assembly Work of Carrier Plate in the Present Embodiment
[0081] Next, the assembly work of carrier plate 32 in the present embodiment will be described with reference to
[0082] In the assembly work of carrier plate 32, as illustrated in
[0083] Next, carrier plate 32 is rotated counterclockwise around the end portion on the one side in the width direction, and flange portion 39b is locked to rotation prevention claw 77 as illustrated in
[0084] After carrier plate 32 is assembled to guide rail 31, a tension is applied to raising-side cable 33. Thus, raising-side cable 33 attempts, without slack and the like, to move from the error position to a position toward a side of sidewall portion 38a, which is the correct position. In this case, since there is no obstacle, which would prevent the movement of raising-side cable 33, in closed space CS, raising-side cable 33 is routed in the correct position instead of the error position. Thus, it is possible to enhance assembly workability in carrier plate 32 because there is no need to redo the assembly work of carrier plate 32.
[0085] Carrier plate 32 in the above embodiment is a carrier plate that is slidably guided on guide rail 31 by transmission of a driving force of driving section 35 by raising-side cable 33 and lowering-side cable 34, and includes: base portion 37; guide groove 75 that fits with guide rail 31; rotation prevention claw 77 that is provided away from guide groove 75, on one side in the width direction of base portion 37, and prevents rotation of carrier plate 32 around guide groove 75 with respect to guide rail 31; raising-side end holder 79 and lowering-side end holder 81 that are provided on the other side in the width direction of base portion 37 with respect to guide groove 75, and accommodate end portions of raising-side cable 33 and lowering-side cable 34, respectively; and elastic claw 78 that is in contact with a surface provided in flange portion 39b and located on the one side in the thickness direction (in the +X direction).
[0086] Since the above configuration causes elastic claw 78 to be in contact with surface 39b1 of flange portion 39b during the attachment work in which carrier plate 32 is assembled to guide rail 31, movement of raising-side cable 33 is not obstructed by elastic claw 78 compared to a structure in which elastic claw 78 is in contact with a surface on the one side in the thickness direction of base portion 37 of guide rail 31 on the movement path of raising-side cable 33 in closed space CS. That is, intrusion between rotation prevention claw 77 and elastic claw 78 is prevented. Thus, it is possible to enhance assembly workability in window regulator 1 even in a structure in which elastic claw 78 is brought into contact with guide rail 31, since there is no need to redo the assembly work of carrier plate 32.
[0087] Further, in carrier plate 32 in the above embodiment, rotation prevention claw 77 includes first claw portion 77b1 and second claw portion 77b2, and first claw portion 77b1 and second claw portion 77b2 are disposed away from each other in the up-down direction (the Z direction) of base portion 37. Leading-end portion 78c of elastic claw 78 is disposed in a region between first claw portion 77b1 and second claw portion 77b2, that is, in a region between first claw portion 77b1 and second claw portion 77b2 in a plan view. Even when raising-side cable 33 attempts to intrude between rotation prevention claw 77 and elastic claw 78, it is possible to prevent the intrusion of raising-side cable 33 therebetween because leading-end portion 78c is inserted between first claw portion 77b1 and second claw portion 77b2. Further, since the structure is such that elastic claw 78 is held between first claw portion b1 and second claw portion b2 in a plan view, the prevention of rattling by elastic claw 78 pressing surface 39b1 of flange portion 39b becomes more effective.
[0088] Further, in carrier plate 32 in the above embodiment, elastic claw 78 extends in the width direction (the Y direction) of base portion 37. In a case where raising-side cable 33 attempts to move in the width direction during the assembly work of carrier plate 32, it is easier for raising-side cable 33 to move along elastic claw 78. Further, the carrier plate can be downsized as compared to a case where elastic claw 78 and rotation prevention claw 77 are disposed along the up-down direction (the Z direction) of base portion 37, in flange portion 39b. Further, elastic claw 78 includes extension portion 78b that extends in an oblique direction from base end portion 78a, which is disposed on surface 32c provided in main body 32a on the other side in the thickness direction (in the X direction), to the other side in the width direction (in the Y direction) with respect to the other side in the thickness direction (the X direction). Accordingly, even when raising-sidecable 33 comes into contact with a surface of elastic claw 78 on a side of base portion 37 during the attachment work of the carrier plate, it is possible to guide raising-side cable 33 to the side of base portion 37, and it is possible to prevent raising-side cable 33 from further entering the inside of elastic claw 78 (a space at elastic claw 78 on a side of main body 32a).
Variation 1
[0089] Next, a variation of the structure that prevents raising-side cable 33 from intruding between rotation prevention claw 77 and elastic claw 78 will be described.
[0090] In the above embodiment, a region may be included in which rotation prevention claw 77 and elastic claw 78 overlap with each other when viewed in a direction orthogonal to the thickness direction (the X direction) of carrier plate 32 and the width direction (the Y direction) of carrier plate 32, that is, in the up-down direction (the Z direction). Even when raising-side cable 33 attempts to intrude between rotation prevention claw 77 and elastic claw 78, it is possible to prevent the intrusion of raising-side cable 33 therebetween because rotation prevention claw 77 and elastic claw 78 overlap in the up-down direction (the X direction).
Variation 2
[0091] In the above embodiment, a gap between elastic claw 78 and rotation prevention claw 77 may be formed to be smaller than the outer diameter of raising-side cable 33. In other words, the gap formed by leadin-end portion 78c of elastic claw 78 and protrusion 77b of rotation prevention claw 77 is smaller than the outer diameter of raising-side cable 33. Thus, even when raising-side cable 33 is away from the surface on the one side in the thickness direction of base portion 37 of guide rail 31 and is located on a side of surface 32c of carrier plate 32, that is, in a position close to elastic claw 78, and even when raising-side cable 33 attempts to intrude between rotation prevention claw 77 and elastic claw 78, it is possible to prevent the intrusion of raising-side cable 33 therebetween because raising-side cable 33 cannot pass through the gap.
Variation 3
[0092] In the above embodiment, elastic claw 78 extends in the width direction (the Y direction) of base portion 37, but the present invention is not limited thereto, and elastic claw 78 may extend in a direction orthogonal to each of the width direction (the Y direction) of base portion 37 and the thickness direction (the X direction) of carrier plate 32, that is, the up-down direction (the Z direction). Even in this case, rotation prevention claw 77 and elastic claw 78 constitute a structure that prevents raising-side cable 33 from intruding between rotation prevention claw 77 and elastic claw 78. Further, in this case, elastic claw 78 and rotation prevention claw 77 are disposed along flange portion 39b, and thus, the structure is such that raising-side cable 33 is less likely to enter the gap between elastic claw 78 and rotation prevention claw 77. Further, since elastic claw 78 is disposed along flange portion 39b, it is less likely to cause sliding resistance when carrier plate 32 slides on guide rail 31.
Variation 4
[0093] In the above embodiment, a gap may be provided between rotation prevention claw 77 and elastic claw 78 such that raising-side cable 33 does not intrude into the gap from the thickness direction (the X direction) of carrier plate 32. Thus, even when raising-side cable 33 attempts to intrude between rotation prevention claw 77 and elastic claw 78 from the thickness direction (the X direction), it is possible to prevent raising-side cable 33 from intruding between rotation prevention claw 77 and elastic claw 78. Specifically, the gap provided between rotation prevention claw 77 and elastic claw 78 may be a gap having a curved shape when viewed in the thickness direction (the X direction) of carrier plate 32. Thus, in a case where raising-side cable 33, which is routed in a straight-line shape, attempts to intrude into the gap from the thickness direction (the X direction), it is possible to prevent raising-side cable 33 from intruding thereto because the gap has a curved shape.
Variation 5
[0094] In the above embodiment, protrusion 77b of rotation prevention claw 77 may include a leading-end edge extending in the up-down direction (the Z direction), and the leading-end edge may include a recessed portion in which a center portion located in the center thereof in the up-down direction is recessed inward to the other side in the width direction (in the Y direction) in a plan view from the thickness direction (the X direction). Further, leading-end portion 78c of elastic claw 78 may be disposed so as to enter the recessed portion in a plan view from the thickness direction. When leading-end portion 78c enters the recessed portion, a gap provided between rotation prevention claw 77 and elastic claw 78 does not have a straight-line shape, and thus, it is possible to prevent raising-side cable 33, which is routed in a straight-line shape, from intruding the gap.
[0095] While a preferred embodiment of the present invention has been described above, the present invention is not limited to the embodiment described above, but various changes are possible without departing from the spirit of the present invention. In particular, a plurality of embodiments and variations described herein may be arbitrarily combined as needed.
INDUSTRIAL APPLICABILITY
[0096] The present invention is applicable to a window regulator for driving a window glass of an automobile up and down.
REFERENCE SIGNS LIST
[0097] 1 Window regulator [0098] 31 Guide rail [0099] 32 Carrier plate [0100] 320 Carrier plate [0101] 32a Main body [0102] 33 Raising-side cable [0103] 33a End [0104] 34 Lowering-side cable [0105] 34a End [0106] 35 Driving section [0107] 37 Base portion [0108] 38a Sidewall portion [0109] 38b Sidewall portion [0110] 39a Flange portion [0111] 39b Flange portion [0112] 39b1 Surface [0113] 39b2 Surface [0114] 45 Upper cable guide [0115] 51 Drum housing [0116] 51a Main body [0117] 56 Driving motor [0118] 57 Raising-side cable lead-out groove [0119] 59 Lowering-side cable lead-out groove [0120] 71 Attachment portion [0121] 73 Attachment portion [0122] 75 Guide groove [0123] 75a Opening portion [0124] 75b Groove [0125] 75c Groove [0126] 77 Rotation prevention claw [0127] 77a Wall [0128] 77b Protrusion [0129] 77b1 First claw portion [0130] 77b2 Second claw portion [0131] 78 Elastic claw [0132] 780 Elastic claw [0133] 78a Base end portion [0134] 780a Base end portion [0135] 78b Extension portion [0136] 780b Extension portion [0137] 78c Leading-end portion [0138] 79 Raising-side end holder [0139] 81 Lowering-side end holder [0140] 85 Coil spring [0141] 87 Coil spring