Pt-Doped Ru Nanoparticles Anchored on 'Black Gold' for Enhanced Hydrogenations/Reductions Including Semi-Hydrogenation Reactions
20260042086 ยท 2026-02-12
Inventors
Cpc classification
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
Y02P20/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D2325/34
PERFORMING OPERATIONS; TRANSPORTING
B01J37/009
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0211
PERFORMING OPERATIONS; TRANSPORTING
B01J37/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D61/14
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01J23/46
PERFORMING OPERATIONS; TRANSPORTING
B01J37/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
B01J37/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hybrid catalytic nanoreactor having selectivity and stability in presence of air is provided for reduction reactions including semi-hydrogenations comprising of light harvesting dendritic plasmonic colloidosomes (DPC) of gold preferably as black gold and co-acting synergistically active catalytic sites of Pt-doped Ru bimetallic nanoparticles for desired significantly special selectivity and air-stability as a plasmonic reduction catalyst favoring plasmon-mediated simultaneous reduction and oxidation of metal active sites for facilitating reduction reactions including semi-hydrogenation activity. Said black gold/RuPt catalyst showcases good efficiency in acetylene semi-hydrogenation, attaining over 90% selectivity with ethene production rate of 320 mmol g.sup.1 h.sup.1 with its stability evident from 100 h of operation with continuous air flow, attributed to the synergy of co-existing metal oxide and metal phases. The catalyst's stability is further enhanced by plasmon-mediated concurrent reduction and oxidation of the active sites, facilitating its end use and applications in chemical industries, petrochemical industries, and applications catalysis.
Claims
1. A hybrid catalytic nanoreactor having selectivity and stability in presence of air for reduction reactions including semi-hydrogenations comprising of: light harvesting dendritic plasmonic colloidosomes (DPC) of gold and co-acting synergistically active catalytic sites of Pt-doped Ru bimetallic nanoparticles for desired significantly special selectivity and air-stability as a plasmonic reduction catalyst favoring plasmon-mediated simultaneous reduction and oxidation of metal active sites for facilitating reduction reactions including semi-hydrogenation activity.
2. The hybrid catalytic nanoreactor as claimed in claim 1, wherein said Pt-doped Ru bimetallic nanoparticles as Pt doped/alloyed Ru nanoparticulate clusters have Ru:Pt ratio of 90:10 impregnated on DPC of gold as black gold having Au deposited Dendritic Fibrous Nano Silica (DFNS) based DPC/RuPt catalyst, wherein said Pt of the bimetallic nanoparticles selective for H.sub.2 dissociation and Ru for controlling the extent of hydrogenation provide for synergistic co-operativity between Ru and Pt to enable selective acetylene semi-hydrogenation reaction with good ethene productivity and selectivity giving acetylene conversion of 97% while maintaining 90% selectivity.
3. The hybrid catalytic nanoreactor as claimed in claim 1, wherein said nanoreactor is exceptionally air stable for at least 100 hours under continuous flow of air alongside reactant feed towards catalytic reduction based on provided co-existing metal oxide and metal phases under plasmon-mediated simultaneous reduction and oxidation of the active site during reactions with oxide active sites getting continuously generated under air flow with the reactant feed enabling high catalytic reduction activity and said long-term stability for at least 100 h with said catalytic reduction activity dropping by 20% of its initial value in 100 h in the absence of airflow that is recoverable by high-temperature air treatment.
4. The hybrid catalytic nanoreactor as claimed in claim 1, wherein said nanoreactor of DPC/RuPt catalyst includes RuPt NPs of 1.5 nm deposited on Au nanospheres 10 nm with a separation of 3 nm shows high catalytic activity based on activating chemical bonds by inducing polarization in their vicinity enabling 5-fold enhancement of electric field as compared to pristine DPC due to near-field coupling between the RuPt nanoparticles with DPC, which electric field is predominantly concentrated around the RuPt sites within the gaps of Au nanoparticles, said nanoreactor with high catalytic activity is also enabled by simultaneous effects of reactor temperature and light intensity to thereby achieve the following: a. acetylene semi-hydrogenation/reduction with over 85-90% selectivity and productivity of 320 mmol g.sup.1 h.sup.1 of selective ethene outperforming previous all reports by more than double at comparatively lower H.sub.2:C.sub.2H.sub.2 ratio (5:1) and low catalyst bed temperature (T.sub.s) of 130 C. and reactor temperature (T.sub.R) of 75 C.; b. highest productivity at a total gas flow of 110 mL min.sup.1 giving moderate acetylene conversion of 20% at high Gas Hourly Space Velocity (GHSV) of 1320000 mL g.sup.1 h.sup.1 entailing said total gas flow of 110 mL min.sup.1, and lower gas flow rate of 9 mL min.sup.1 and higher photo illumination intensity of 3.5 W cm.sup.2 giving acetylene conversion of 97% while maintaining 90% selectivity and ethene productivity of 31 mmol g.sup.1 h.sup.1; c. productivity of 300 mmol g.sup.1 h.sup.1 achieved at T.sub.s of 200 C. in the dark by external heating, comparable to what was achieved with photo illumination intensity of 3 W cm.sup.2 (Ts=137 C.) indicating both thermal and non-thermal/photothermal effects thereby unveiling the possibility of lowering the activation energy barrier due to said plasmonic catalysis; and d. productivity that is comparable at different photo illumination wavelengths owing to the broadband absorption of black gold also at different designated T.sub.s values.
5. The hybrid catalytic nanoreactor as claimed in claim 2 wherein said Pt-doped Ru nanoparticulate clusters impregnated on DPC of gold as DPC/RuPt catalyst have 1.78 wt. % Ru and 0.29 wt. % Pt with the total metal content being 2.07 wt. %.
6. The hybrid catalytic nanoreactor as claimed in claim 2, wherein said Pt-doped Ru nanoparticulate clusters loaded on DPC of gold as DPC/RuPt catalyst is a calcined Polyvinylpyrrolidone impregnated (PVP)-stabilized RuPt clusters loaded on said DPC in select loadings of 3-20 wt. % that is preferably 10 wt. % RuPt cluster loaded having Brunauer-Emmett-Teller (BET) surface area of 415 m.sup.2 g.sup.1 with a pore volume of 0.45 m.sup.3 g.sup.1 vs. as prepared DPC/RuPt catalyst having surface area of 355 m.sup.2 g.sup.1 with a pore volume of 0.34 cm.sup.3 g.sup.1, with said wt. % range of loadings having elemental compositions as per the following: TABLE-US-00007 Sample Si (wt %) O (wt %) Au (wt %) Ru (wt %) Pt (wt %) DPC/RuPt-3-Calc 41.5 7.0 16.9 3.0 36.8 10.1 4.7 1.4 DPC/RuPt-5-Calc 49.1 11.6 15.6 3.2 29.1 11.9 6.0 2.8 DPC/RuPt-10-Calc 59.9 10.6 12.5 3.3 16.9 7.6 10.5 4.1 0.2 0.4 DPC/RuPt-20-Calc 50.1 9.3 11.0 2.1 19.4 6.6 18.3 3.3 1.07 0.8.
7. The hybrid catalytic nanoreactor as claimed in claim 1, of Pt-doped Ru bimetallic nanoparticles as Pt doped/alloyed Ru nanoparticulate clusters impregnated on DPC of gold as black gold having cycle-by-cycle Au deposited onto said Dendritic Fibrous Nano Silica (DFNS) and is preferably 4.sup.th cycle Au deposited DPC impregnated with Pt doped/alloyed Ru nanoparticulate clusters.
8. A process for the synthesis of hybrid catalytic nanoreactor as claimed in claim 1, comprising the steps of: (i) providing said light harvesting dendritic plasmonic colloidosomes (DPC) as black gold including Au deposited onto Dendritic Fibrous Nano Silica (DFNS); (ii) providing synergistically active catalytic site generating Pt-doped Ru nanoparticles as Ru/Pt nanoparticulate clusters; (iii) impregnating said Ru/Pt nanoparticulate clusters on said dendritic plasmonic colloidosomes (DPC) of gold and obtaining therefrom said hybrid nanoreactor based DPC/RuPt catalyst including light harvesting dendritic plasmonic colloidosomes (DPC) of gold and co-acting synergistically active catalytic sites.
9. The process as claimed in claim 8, wherein said step of (i) of providing dendritic plasmonic colloidosomes (DPC) as black gold is preferably synthesized based on cycle-by-cycle approach includes the following sub steps: refluxing (Dendritic Fibrous Nanosilica) DFNS (4 g) with APTES ((3-Aminopropyl)triethoxysilane) (4 mL, 17 mmol) in 250 mL of toluene at 80 C. for 24 h allowing functionalization of DFNS with APTES that was then washed with toluene, ethanol and then dried in an oven for ten hours at 80 C. to yield DFNS-APTS, followed by dispersing said DENS-APTS (500 mg) in water (50 mL) by a sonicator for 15 minutes and stirred for an additional 10 minutes at room temperature to which reaction mixture from a gold-stock solution containing 100 mg mL.sup.1 of gold (III) chloride trihydrate salt, 43 mg was added dropwise; sonicating the above reaction mixture for 15 minutes, followed by stirring for 2 hours at room temperature and thereafter adding freshly prepared NaBH.sub.4 solution (5 mL, 1 M in water) that was then stirred again for two hours at room temperature followed to which the solid was isolated using centrifugation at 10,000 rpm for 10 minutes, followed by three washings with 30 mL each of water and ethanol with the resultant solid dried at 80 C. in an oven for 2 h and is named DPC-CO, 0th cycle; dispersing DPC-CO (500 mg) in 1000 mL of prepared K-gold solution by dissolving 300 mg of HAuCl.sub.4.Math.3H.sub.2O and 2800 mg of K.sub.2CO.sub.3 in 2 L of DI water to attain C1 growth cycle whereby the solution was sonicated for 10 seconds and then stirred at room temperature for 10 minutes (200 rpm) followed by the addition of 5 mL of ammonium hydroxide (25%) and subsequent stirring for 15 minutes followed to which Formaldehyde solution (90 mL, 37 wt % in H.sub.2O) was added, and stirred for 24 hours at room temperature providing for solid that was isolated by centrifugation at 10,000 rpm for 10 minutes and washed three times with water (100 mL each time) and ethanol (100 mL each time) to yield DPC-C1 as base material; repeating the cycle as above with DPC-C1 as base material to obtain DPC-Cx with 2, 3, and 4 growth cycles leading to the resultant solid obtained after 4.sup.th cycle of DPC-C4 denoted as black gold and used as the plasmonic support over which RuPt nanoparticles (NPs) are loaded.
10. The process as claimed in claim 8, wherein said step (ii) of providing Pt-doped Ru nanoparticles as Ru/Pt nanoparticulate clusters is preferably based on ethylene glycol (EG) reduction process and includes the following sub-steps: dissolving H.sub.2PtCl.sub.6 and RuCl.sub.3.Math.nH.sub.2O by maintaining Ru:Pt atomic ratio set at 90:10 and PVP (20 equivalence to Ru in monomer units of PVP) in ethylene glocol (EG) (10 mL/mmolpvp) and the reaction mixture stirred at 80 C. under Ar flow for 1 h followed to which the mixture is heated to 180 C. and stirred for 1 hour in an Ar environment when the solution turned dark brown followed by cooling the suspension to room temperature under stirring to which water is added to reduce viscosity with the thus attained colloidal metal clustersdeionized three times by ultrafiltration using a membrane filter with a cut-off molecular weight of 10 kDa before being collected as a powder by lyophilization yielding PVP stabilized Ru/Pt clusters.
11. The process as claimed in claim 8, wherein said step (iii) of impregnating said Ru/Pt nanoparticulate clusters on said dendritic plasmonic colloidosomes (DPC) of gold as DPC/RuPt includes the following sub-steps dispersing 75 mg of PVP stabilized RuPt bimetallic NPs with effective metal content2% in 15 mL ethanol in 250 mL RB flask and sonicating for 90 min followed to which Black Gold (DPC-C4, 15 mg) was then added to this dispersion and again sonicated for 30 s that was thereafter stirred at 60 C. under ambient conditions for 1 h and dried under vacuum at 80 C. for 2 h to yield the resultant powder (DPC/RuPt-10, ASP-as prepared with 10 wt. % loading of RuPt over black gold followed to which the same was calcined in a muffle furnace at 800 C. (10 C./min ramp) for 2 h to oxidize the as-prepared sample to DPC/RuPt-10-Calcined to obtain hybrid nanoreactor based DPC/RuPt catalyst as oxidized PVP free catalyst.
12. A photocatalytic hydrogenation system based on flow reactors for hydrogenation and semi-hydrogenation reactions by the hybrid catalytic nanoreactor as claimed in claim 1 comprising gas inlet (I) and outlet (O) to reactor chamber (RC) including air flow therein, reactor chamber (RC) with a quartz window (QW) in operative connection for visible light illumination and for supporting porous ceramic including Al.sub.2O.sub.3 crucible accommodating hydrogenation/semi-hydrogenation catalyst, a heater (H) for heating and thermocouples including external and internal-in-built thermocouples to precisely measure catalyst bed (Ts) and reactor (T.sub.R) temperatures respectively that are controllable by temperature controllers; said inlet connected to mass flow controllers (MFCs) including air flow control means with the outlet connected to a gas chromatographic unit having a column and a thermal conductivity detector (TCD).
13. The photocatalytic hydrogenation system as claimed in claim 12, wherein said visible light illumination by light source from the top of reactor chamber (RC) through said quartz window (QW) is focused into the reactor by plurality of lens (L) and mirror (M) based assembly wherein light from said light source including Xe lamp source changes its path perpendicularly to be focused into the reactor through selectively positioned biconvex lenses flanked by said plane mirror (M) for desired focusing.
14. A process for photocatalysis based on the photocatalytic hydrogenation system as claimed in claim 12, comprising the steps of taking the DPC/RuPtcatalyst (5 mg) in a ceramic porous base crucible and placing inside the reactor chamber, flowing Argon (Ar) gas (150 mL min.sup.1) through the reactor for 10 minutes, introducing the reactant gases into the reactor chamber through mass flow controllers; C.sub.2H.sub.2 (10% in Ar) at 30 mL min.sup.1, H.sub.2 at 15 mL min.sup.1, C.sub.2H.sub.4 (60 mL min.sup.1) for competitive reactions and Ar (55 mL min.sup.1) for non-competitive reaction along with air (5 mL min.sup.1) constituting a total flow of 110 mL min.sup.1 (for competitive) and 105 mL min.sup.1 (for non-competitive) at 1 bar pressure, or, introducing into reactor at 1 bar pressure a total flow of 100 mL min.sup.1 of C.sub.2H.sub.2/H.sub.2/Ar=1/5/94 mL min.sup.1; heating and/or irradiating the catalyst with light (300 W Xenon Lamp 2.7 W cm.sup.2, spanning wave lengths of 400-1100 nm) and monitoring the progress of the reaction inline by calibrated GC connected at the outlet every 4 minutes including monitoring for thermal and photothermal activation of ingredients towards higher temperature reaction in the dark by providing external heating to the catalyst bed by the heater inside the reaction chamber, monitoring reactions under different irradiated light intensities and wavelength by changing the light intensity of Xe lamp or by changing wavelength of diode lasers keeping the intensity fixed; wherein calibrating said GC by gases including H.sub.2, O.sub.2, N.sub.2, CO.sub.2, CH.sub.4, C.sub.2H.sub.4, C.sub.2H.sub.6, C.sub.2H.sub.2, and higher hydrocarbons including C.sub.4 is prior done for analysing the outlet gaseous products based on slope of peak area vs. ppm plot giving the calibration constant (area/ppm) used to preferably calculate ethene product formation rate and selectivity of such products formed.
15. A process for photocatalysis as claimed in claim 14, for competitive acetylene semi-hydrogenation by said catalyst carried out in a flow reactor at 1 bar pressure with a total flow of 100 mL min.sup.1 (C.sub.2H.sub.2/H.sub.2/Ar=1/5/94 mL min.sup.1), under illumination of visible light from a Xenon lamp spanning 400-1100 nm at 2.7 W cm.sup.2favouring attainment of ethene production rate of 320 mmol g.sup.1 h.sup.1 with a (Gas Hourly Space Velocity) GHSV of 1320000 mL g.sup.1 h.sup.1.
Description
BRIEF DESCRIPTION OF FIGURES
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[0059] Scheme S1 illustrates photocatalytic C.sub.2H.sub.2 semi-hydrogenation experimental set-up. (a) photograph of pike flow reactor (top view) showing the gas inlet, outlet, quartz window, and porous Al.sub.2O.sub.3 crucible containing 5 mg catalyst; (b) Zoomed-in version of the pike flow reactor chamber showing the heater and reactor's inbuilt thermocouple for temperature measurement; (c) Measurement of catalyst bed temperature (Ts) using external thermocouple under visible light illumination; (d) A typical photocatalytic reaction setup employed for Ts measurement showing temperature readings (using an external thermocouple, Ts) and reactor's temperature (using reactor's inbuilt thermocouple, T.sub.R); (e) focused light path diagram enabled by the lens and mirror assembly; (f) sketch of pike reactor with gas lines and interaction of gas flow with the catalyst powder in the crucible.
[0060] Scheme S2 illustrates measurement of surface temperatures using external thermocouple at different light intensities (in W cm.sup.2), (a) 0.5. (b) 1, (c) 2, (d) 2.7, (c) 3, (f) 4, (g) 5, (h) 6 with the optimized reactant gas flow-30 mL min.sup.1 C.sub.2H.sub.2 (10% in Ar), 60 mL min.sup.1 C.sub.2H.sub.4, 15 mL min.sup.1 H.sub.2, 5 mL min.sup.1 air at 1 bar pressure.
[0061] Scheme S3 illustrates measurement of T.sub.s using external thermocouple at different wavelengths of light (a) 808 nm. (b) 637 nm, (c) 447 nm, (d) 405 nm with the optimized reactant gas flow-30 mL min.sup.1 C.sub.2H.sub.2 (10% in Ar), 60 mL min.sup.1 C.sub.2H.sub.4, 15 mL min.sup.1 H.sub.2, 5 mL min.sup.1 air at 1 bar pressure and light intensity of 2.7 W cm.sup.2.
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DETAILED DESCRIPTION OF THE INVENTION
[0097] As discussed hereinbefore, the present invention provides for hybrid catalytic nanoreactor having selectivity and stability in presence of air for reduction reactions including semi-hydrogenations comprising of light harvesting dendritic plasmonic colloidosomes (DPC) of gold and co-acting synergistically active catalytic sites of Pt-doped Ru bimetallic nanoparticles for desired significantly special selectivity and air-stability as a plasmonic reduction catalyst favoring plasmon-mediated simultaneous reduction and oxidation of metal active sites for facilitating reduction reactions including semi-hydrogenation activity.
[0098] It is thus a significant finding of the present invention that Pt-doped Ru nanoparticles loaded dendritic plasmonic colloidosomes (DPC) [also known as black gold] of the present invention, were surprisingly found to be a highly active, selective, and notably air-stable plasmonic reduction catalyst for reduction reactions including acetylene semi-hydrogenation.
[0099] While reduction catalysts are generally unstable in the presence of air, the present invention comes as a surprising finding that the present plasmonic reduction catalyst is surprisingly stable only in the presence of air. By loading Pt-doped Ru nanoparticles on dendritic plasmonic colloidosomes (DPC), also known as black gold, a highly active, selective, and notably air-stable plasmonic reduction catalyst for acetylene semi-hydrogenation could be achieved. The DPC/RuPt catalyst outperformed nearly all previously reported catalysts with over 90% selectivity and productivity of 320 mmol g.sup.1 h.sup.1 of ethene. The critical role of co-existing metal oxide and metal phase was evidenced by high catalytic activity and long-term stability for at least 100 h, which could only be achieved by providing continuous airflow along with the reactant feed. Plasmon-mediated simultaneous reduction and oxidation of the active site during the reaction were responsible for the unprecedented stability of the catalyst. By carrying out the finite-difference time-domain (FDTD) simulations and investigating the simultaneous effects of reactor temperature and light intensity as well as the kinetic isotope effect (KIE), the mechanism of plasmonic activation was comprehended. FDTD simulations showed a five-fold enhancement in the electric field as compared to pristine DPC due to the near-field coupling between the RuPt nanoparticles with DPC. This electric field, predominantly concentrated around the RuPt sites within the gaps of Au nanoparticles, was crucial in activating chemical bonds by inducing polarization in their vicinity. The KIE measured in light was larger than in the dark at all temperatures, implying the contribution from the non-thermal effects along with the photothermal activation of the reactants. Various mechanistic studies and spectroscopic analyses (XPS) demonstrated the cooperativity between Ru and Pt in achieving good ethene productivity and selectivity. In-situ FTIR studies and quantum chemical calculations provided insight into the molecular reaction mechanism over the oxide surface and highlighted the role of the intermediates in determining selectivity.
The Main Finding of the Present Invention
[0100] The present invention thus for the first time reports a hybrid nanoreactor synthesized by impregnating Pt doped Ru clusters over Dendritic Plasmonic Colloidosomes (DPC) of gold as a plasmonic catalyst for semi hydrogenation. The design involves two componentsa light harvesting material-DPC, also known as black gold (Au is deposited on Dendritic Fibrous Nano Silica (DFNS) using cycle by cycle approach), which is known to harvest a broad region of visible light and generate hot-spots owing to the coupling of Local Surface Plasmonic Resonances (LSPRs) at individual gold nanoparticle, and the catalytic site-Pt alloyed Ru clusters (Ru:Pt=90:10) which have been previously shown to selectively hydrogenate carbonyl to alcohols. The catalytic site was carefully chosen as Pt is well known for H.sub.2 dissociation and Ru, relatively less reactive, was explored for the first time for its role in controlling the extent of hydrogenation. The developed catalyst is a unique fusion of a light harvester, featuring plasmonic black gold, and bimetallic active sites composed of RuPt nanoparticles, enabling efficient hydrogenation processes. Notably, the catalyst of the present invention exhibits exceptional stability for a minimum of 100 hours, surprisingly while flowing air alongside the reactantsa significant achievement, as it marks the first reported instance of air stability for a hydrogenation catalyst. Moreover, unlike conventional hydrogenation catalysts, it requires no hydrogenation pre-treatment, streamlining the process. Through meticulous spectroscopic analysis, the critical role of oxide active sites of the catalyst was unveiled, that continuously generated as air flows with the reactant feed, contributing significantly to the catalyst's enhanced performance. Operating at an impressively high Gas Hourly Space Velocity (GHSV), the catalyst of the present invention showcases unparalleled ethene productivity, yielding approximately 320 mmol g.sup.1h.sup.1, with an outstanding selectivity of around 90% in the presence of excess ethene. This achievement surpasses previous records by more than double.
Examples
Plasmonic Acetylene Semi-Hydrogenation Over DPC/RuPt.
[0101] Polyvinylpyrrolidone impregnated (PVP)-stabilized RuPt clusters over DPC with various loadings (3, 5, 10, and 20 wt %) (
[0102] Photocatalytic acetylene semi-hydrogenation activity was carried out under different light intensities without external heating (
[0103] The activities of DPC/RuPt-10-Calc with their monometallic versions were compared, DPC/Pt-1-Calc and DPC/Ru-9-Calc (
Structural Characterization of the DPC/RuPt Catalysts.
[0104] Various characterization techniques were employed to correlate the catalytic performance of the catalysts with their physical and chemical properties. The transmission electron microscopy (TEM) images and energy dispersive X-ray spectroscopy (EDS) of DPC/RuPt-10-Calc showed successful loading of RuPt NPs on the DPC sphere (
[0105] The nitrogen sorption isotherms of these catalysts showed typical type-II curves with weak hysteresis (
Comparison with the Best Reported Catalytic Systems.
[0106] The catalytic performance of DPC/RuPt-10-Calcwas compared with best-reported catalysts for acetylene semi-hydrogenation in excess ethene in terms of ethene productivity, selectivity, acetylene conversion, H.sub.2:C.sub.2H.sub.2 ratio, and reactor temperature (
TABLE-US-00002 TABLE 1 Activity comparison of plasmonic catalytic systems employed for acetylene semi-hydrogenation. Catalyst Ethene (metal Light Production Acetylene Ethene loading and Intensity Feed Composition Rate Conversion Selectivity weight) () in vol. % (total flow) Reactor Type (mmol g.sup.1 h.sup.1) (%) (%) Ref. DPC/RuPt 2.7 W cm.sup.2 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/Ar/Air = Fixed bed flow 320 18 88 This (10%, (400-1100 nm) 2.72/54.5/13.6/24.5/4.5 reactor with Work Ru:Pt = 9:1, (110 mL min.sup.1) quartz window 5 mg) With excess ethene (crucible i.d-6 mm) DPC/RuPt 6 W cm.sup.2 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/Ar/Air = Quartz flat cell 31 97 87 This (10%, (AM1.5) 2.2/44.4/22.2/20/11.1 flow reactor Work Ru:Pt = 9:1, (9 mL min.sup.1) (internal gap is 20 mg) With excess ethene 0.5 mm in the flat section, length-50 mm, width-8 mm) PdMg/GS 1.8 W cm.sup.2 C.sub.2H.sub.2/H.sub.2/N.sub.2 = 5/15/75 Horizontally- NR 90 80 39 (Pd:3%, (785 nm) C.sub.2H.sub.2/H.sub.2/N.sub.2 = 5/20/75 oriented packed 20 mg) (Total flow: 5-200 bed reactor with mL min.sup.1) CaF.sub.2 window Without ethene (6 mm) at the 101 NR NR top of the reactor DPC/Ni 0.58 W cm.sup.2 C.sub.2H.sub.2/H.sub.2/Ar = Quartz flat cell 2.4 30 86 40 (Ni-10%, (400-1100 nm) 0.12/2/97.8 (Total flow- flow reactor 35 mg) 14 mL min.sup.1) (tube i.d-3.5 mm) Without ethene AuFe/C 0.45 Wcm.sup.2 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/Ar = Photothermal 0.5 98.4 97.5 26 (1%, (250-1100 nm) 1/20/20/59 (Total flow- fixed-bed reactor Au:Fe = 1:1, T~130 C., 20 mL min.sup.1) 1 g (in 2 g external With excess ethene quartz sand)) heating) AlNCPd 14.3 Wcm.sup.2 C.sub.2H.sub.2/H.sub.2/He/N.sub.2 = Stainless steel 26.7 10.sup.3 5 97 41 (catalyst (680-1080 nm) 1.33/3.33/25.33/70 gas-phase high- (mmol h.sup.1) weight (Total Flow = temperature unknown) 15 mL min.sup.1) reaction chamber Without ethene
Mechanism of Plasmonic Activation by Light.
[0107] Plasmonic activation involves many pathways, including concentrating the electric field around the nanoparticle and facilitating bond polarization. To visualize the local electric field enhancement resulting from the LSPR, FDTD simulations were conducted. The present model included RuPt NPs (1.5 nm) deposited on Au nanospheres (10 nm) with a separation of 3 nm. Impact of RuPt NPs on electric field enhancement was investigated (at light intensity: 2.7 W cm.sup.2, Eo=4509 V m.sup.1). Notably, without RuPt NPs (only DPC), a modest electric field enhancement of 4.9 was observed, with less concentration at the center (
[0108] The decay of plasmonic resonance generates hot carriers (electrons and holes) within femtoseconds and localized heating (electron-phonon coupling) within picoseconds due to LSPR damping, which can then activate the reactants in different ways. To understand these plasmonic pathways in the current catalytic study, KIE was investigated, which depends on the nature of the activation pathway. The reactions driven by electrons (non-thermal pathway) have larger KIEs than reactions driven by phonons (thermal pathway). The KIE was obtained as a ratio of ethene productivity using H.sub.2 and D.sub.2 in light with the light intensity of 3 W cm.sup.2 and in the dark at 137 C. Notably, KIE measured in light (2.03) was found to be larger than that measured in the dark (1.34) (
[0109] The Arrhenius plots, as a function of T.sub.s in light and dark, showed a convex nature, indicating the temperature dependence of activation energy Ea (
[0110] To elucidate the contribution of non-thermal and photothermal effects, the acetylene semi-hydrogenation in excess ethene was carried out at various light intensities along with external heating. The rate of conversion of acetylene over DPC/RuPt-10-Calc was plotted as a function of Ts under visible light illumination (
Role of Air in Enhancing Catalyst Stability.
[0111] The DPC/RuPt-10-Calc catalyst underwent continuous deactivation during the semi-hydrogenation of acetylene without flowing air (
[0112] XRD analysis of fresh catalyst showed the peaks corresponding to RuO.sub.2 for the calcined sample (
[0113] To know if the temperature reached by light illumination of the plasmonic catalyst was sufficient to reduce the oxide, the TPR of DPC/RuPt-10-Calc in the presence of H.sub.2 (20% in Ar) was carried out. A reduction occurred at 130 C. (
Mechanism of Acetylene Semi-Hydrogenation.
[0114] In-situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) was carried out under light illumination with and without H.sub.2 to unravel the mechanism of acetylene semi-hydrogenation over DPC/RuPt-10-Calc. As evident from in-situ DRIFTS (
[0115] RuPt NPs could thus facilitate the dissociation and migration of H radicals across the surface in a controlled way (step v), which could then add to the activated di--bonded acetylene at the RuO.sub.2 phase, lowering the overall activation energy barrier. Without the RuO.sub.2 phase, there would not be such an activation of acetylene. Moreover, there is an expected decrease in the extent of acetylene adsorption on the DPC/RuPt due to the negative charge accumulation on the metal surface and the electron cloud, which may be the reason for the decreased stability of the reduced catalyst.
Synthesis of Dendritic Plasmonic Colloidosome (Black Gold)
[0116] Dendritic plasmonic colloidosomes (DPC) were synthesized using a modified version of our previously published protocol/Dhiman, M., Maity, A., Das, A., Belgamwar, R., Chalke, B., Lee, Y., Sim, k., Nam, J.-M., Polshettiwar, V. Plasmonic Colloidosomes of Black Gold for Solar Energy Harvesting and Hotspots Directed Catalysis for CO.sub.2 to Fuel Conversion. Chem. Sci. 10, 6594 6603 (2019)/. Refluxing DFNS/Maity, A., Belgamwar, R., Polshettiwar, V. Facile Synthesis Protocol to Tune Size, Textural Properties and Fiber Density of Dendritic Fibrous Nanosilica (DFNS): Applications in Catalysis and CO.sub.2 Capture. Nat. Protoc. 14, 2177 2204 (2019)] (4 g) with APTES (4 mL, 17 mmol) in 250 mL of toluene at 80 C. for 24 h allowed the functionalization of DENS with APTES. The resultant solid was washed three times with 50 mL of toluene and three times with 50 mL of ethanol and then dried in an oven for ten hours at 80 C. to yield DFNS-APTS.DFNS-APTS (500 mg) was then dispersed in water (50 mL) using a sonicator for 15 minutes and stirred for an additional 10 minutes at room temperature. From a gold-stock solution containing 100 mg mL-1 of gold (III) chloride trihydrate salt, 43 mg was added dropwise. The reaction mixture was then sonicated for 15 minutes, followed by stirring for 2 hours at room temperature. Freshly prepared NaBH.sub.4 solution (5 mL, 1 M in water) was then added to this dispersion, and it was then stirred for two hours at room temperature. The solid was isolated using centrifugation at 10,000 rpm for 10 minutes, followed by three washing with 30 mL each of water and ethanol. The resultant solid was dried at 80 C. in an oven for 2 h and was named DPC-CO, 0.sup.th cycle.
[0117] The K-gold solution was prepared by dissolving 300 mg of HAuCl.sub.4.Math.3H.sub.2O and 2800 mg of K.sub.2CO.sub.3 in 2 L of DI water. DPC-CO (500 mg) was then dispersed in 1000 mL of K-gold solution for the following C1 growth cycle. The solution was sonicated for 10 seconds and then stirred at room temperature for 10 minutes (200 rpm) followed by the addition of 5 mL of ammonium hydroxide (25%) and subsequent stirring for 15 minutes. Formaldehyde solution (90 mL, 37 wt % in H.sub.2O) was then added, and the solution was stirred for 24 hours at room temperature. The solid product was isolated by centrifugation at 10,000 rpm for 10 minutes and washed three times with water (100 mL each time) and ethanol (100 mL each time). These growth steps were repeated, taking DPC-C1 as base material to obtain DPC-Cx with 2, 3, and 4 growth cycles. The resultant solid obtained after the 4th cycle, DPC-C4, was denoted as black gold, and used as the plasmonic support over which RuPt nanoparticles (NPs) were loaded.
[0118] The activity of the catalyst of the present invention is found to be directly related to the enhancement in electric field and hotspot formation in DPC (
Synthesis of RuPt Clusters
[0119] A previously established protocol was employed to synthesize Ru, Pt, and RuPt bimetallic clusters/Matsuda, S., Masuda, S., Takano, S., Ichikuni, N., Ts ukuda, T. Synergistic Effect in Ir- or Pt-Doped Ru Nanoparticles: Catalytic Hydrogenation of Carbonyl Compounds under Ambient Temperature and H.sub.2 Pressure. ACS Catal. 11, 16, 10502 10507 (2021)/where an ethylene glycol (EG) reduction process was used. For synthesizing Ru NPs, RuCl.sub.3.Math.nH.sub.2O and PVP (20 equivalence to Ru in monomer units of PVP) were dissolved in EG (10 mL/mmolpvp) and the mixture was stirred at 80 C. under Ar flow for 1 h. The mixture was heated to 180 C. and stirred for 1 hour in an Ar environment. PVP-stabilized Pt clusters (denoted as Pt) were also synthesized by the EG reduction method. NaOH (50 equivalence to Pt) and PVP (20 equivalence to Pt in monomer units of PVP) were dissolved in EG (10 mL/mmolpvp) and the H.sub.2PtCl.sub.6 was added to the solution, which was then stirred at 80 C. under Ar flow for 1 h. The mixture was further stirred for 3 hours at 140 C. in an Ar environment.
[0120] The same approach of Ru clusters synthesis was used to synthesize RuPt bimetallic NPs using H.sub.2PtCl.sub.6 and RuCl.sub.3.Math.nH.sub.2O. The Ru:Pt atomic ratio was set at 90:10. The solution eventually turned dark brown while being stirred at 180 C. In all cases, the suspension was cooled to room temperature under stirring, and water was added to reduce viscosity. The colloidal metal clusters were deionized three times by ultrafiltration using a membrane filter with a cut-off molecular weight of 10 kDa before being collected as a powder by lyophilization.
Synthesis of DPC/RuPt
[0121] For a typical 10 wt % loading of RuPt over black gold, 75 mg of RuPt bimetallic NPs (effective metal content2% (Table S1)) were dispersed in 15 mL ethanol in 250 mL RB flask and sonicated for 90 min. Black Gold (DPC-C4, 15 mg) was then added to this dispersion and again sonicated for 30 s. The mixture was then stirred at 60 C. under ambient conditions for 1 h and dried under vacuum at 80 C. for 2 h. The resultant powder (DPC/RuPt-10 (ASP)) was then calcined in a muffle furnace at 800 C. (10 C./min ramp) for 2 h to oxidize the as-prepared sample to DPC/RuPt-10-Calc.
Catalysts Characterizations
[0122] Scanning transmission electron microscopy (STEM) analysis was carried out using FEI-TITAN operated at an accelerating voltage of 300 kV. Elemental mapping was performed using energy-dispersive X-ray spectroscopy (EDS). A small amount of solid powder was dispersed in ethanol by sonicating for 30 seconds, and the dispersion was drop-casted onto a holey carbon-coated 200 mesh copper TEM grid. PXRD patterns were obtained using a PANalyticalXPert Pro powder X-ray diffractometer with CuK radiation. A JASCO UV/vis/NIR spectrophotometer was used to conduct UV-Vis spectroscopic measurements. N.sub.2 sorption measurements were performed using a Micromeritics 3-Flex surface analyzer (samples were degassed at 120 C. overnight under vacuum before analysis). The weight loss study was carried out by using thermogravimetric analysis (TGA) Mettler Toledo TGA-DSC2/LF/1100 in the Ar flow of 40 mL min.sup.1 (for PVP removal) and airflow of 40 mL min.sup.1 for coke formation analysis with 10 C. min.sup.1.
[0123] XPS analysis was carried out using a Thermo Kat spectrometer with micro-focused and monochromated Al-K radiation (1486.6 eV) as the X-ray source. The sample was prepared by sprinkling solid powder on carbon tape. The carbon signal at 284.8 cV was used as an internal reference. Raman measurements were performed at 633 nm using a Witec alpha300R confocal Raman microscope. The temperature-programmed reduction and light-induced reduction were conducted using a Catalyst Analyzer BELCAT II coupled with a Quadrupole mass spectrometer (Belmass). DPC/RuPt-10-Calc (30 mg) sample was loaded into a quartz reactor and was exposed to a 20.0 vol % H.sub.2/Ar mixture (25 mL min.sup.1) and heated to 700 C. at a rate of 5 C./min.
Plasmonic Acetylene Semi-Hydrogenation Using DPC/RuPt
[0124] Photocatalytic acetylene hydrogenation was carried out in a PIKE technologies flow reaction chamber with a quartz window equipped with a heater and a thermocouple to precisely measure the temperature of the catalyst bed and connected to a temperature controller (Scheme S1). The inlet of the flow reactor chamber was connected to mass flow controllers (MFCs), and the outlet was connected to an Agilent 490 MicroGC equipped with A CP-PoraPLOT U column and a thermal conductivity detector (TCD).
[0125] The catalyst (5 mg) was taken in a ceramic porous base crucible, which was placed inside the reactor chamber. Argon (Ar) gas (150 mL min.sup.1) flowed through the reactor for 10 minutes, and the reactant gases were then introduced into the reactor chamber through Alicat mass flow controllers; C.sub.2H.sub.2 (10% in Ar) at 30 mL min.sup.1, H.sub.2 at 15 mL min.sup.1, C.sub.2H.sub.4 (60 mL min.sup.1) for competitive and Ar (55 mL min.sup.1) for non-competitive along with air (5 mL min.sup.1) constituting a total flow of 110 mL min.sup.1 (for competitive) and 105 mL min.sup.1 (for non-competitive) at 1 bar pressure. The catalyst was then irradiated with light (300 W Xenon Lamp 2.7 W cm-2, 400-1100 nm), and the progress of the reaction was monitored by using online MicroGC every 4 minutes. Higher temperature studies in the dark were performed by providing external heating to the catalyst bed by the heater inside the reaction chamber. For tests under different light intensities, the light power was tuned by changing the light intensity of the Xenon lamp (Scheme S2). The wavelength-dependent studies were conducted using diode lasers of various wavelengths, keeping the light intensity constant (Scheme S3). For quantification, the GC was calibrated by injecting known concentrations of standard gases like H.sub.2, O.sub.2, N.sub.2, CO.sub.2, CH.sub.4, C.sub.2H.sub.4, C.sub.2H.sub.6, C.sub.2H.sub.2, and higher hydrocarbons till C.sub.4. The slope of peak area versus ppm plot gives the calibration constant (area/ppm), which was used to calculate the product formation rate and selectivity of the products formed. Production rate, selectivity, conversion, and apparent activation energy were calculated using the below formulae, [Guo, Q., Qin, C., Guo, J., Chen, P. Selective Hydrogenation of Acetylene to Ethylene by Alkali-Metal Palladium Complex Hydrides. Chem. Commun. 59, 2259-2262 (2023)]
In (k) was plotted as a function of 1000/T.sub.s and apparent activation energy (E.sub.a) was calculated by using the Arrhenius equation,
where k.sub.C2H4 is ethene production rate
[Truhlar, D. G., Kohen, A. Convex Arrhenius Plots and their Interpretation. Proc. Natl. Acad. Sci. U.S.A 98, 848-851 (2001)].
Quantum Efficiency Calculations
[0126] The calculation of the quantum efficiency of the DPC/RuPt catalyzed plasmonic acetylene semi-hydrogenation process.
Quantum Efficiency is defined as:
No. of photons absorbed by DPC/RuPt per unit time was calculated by the absorption spectra of DPC/RuPt and emission spectra of the Asahi Xenon Lamp used.
In photocatalytic acetylene semi-hydrogenation by DPC/RuPt, light intensity was varied over the area spanning the catalyst crucible of diameter 0.47 cm. 1% is the percentage of the light intensity of Xe-lamp at a specific wavelength and A % is the absorption percentage of the catalyst at that specific wavelength. Time is 1 h (3600 sec) and N.sub.A is the Avogadro constant. The average single photon energy is given by:
In this equation, h is the planck's constant 6.62610.sup.34 m.sup.2 kg s.sup.1, c is the speed of the light in vacuum (310.sup.8 m s.sup.1), and is the wavelength of the photon.
Finite Difference Time Domain (FDTD) Simulations
[0127] The electric field enhancement calculations were performed by the finite difference time domain method. For simulation, the Au NPs were modeled as spheres of 10 nm in diameter. 2 Au NPs at a distance of 3 nm from each other were modelled. The Au NPs were placed on a silica sheet of 5 nm thickness. This model was chosen to mimic DPC-C4, in which Au NPs are located close to each other. For the simulation of DPC/RuPtO.sub.x, spherical RuPt NPs (1.5 nm diameter) were attached to Au NPs. The composition of the NPs was assumed to be in 0.1:0.6:0.3 (Pt:Ru:RuO.sub.2) molar ratio. DPC/RuPt was also modeled with 0.1:0.9 (Pt:Ru) molar ratio. The Au NPs were randomly decorated with these NPs to mimic the surface of DPC/RuPt-Calc. An x-polarized total-field scattered-field (TFSF) source having a wavelength range of 400 nm to 1100 nm and E.sub.0 of 4509 V m.sup.1 (for light intensity-2.7 W cm.sup.2) was used as the excitation source to mimic the photocatalysis conditions. E.sub.0 was varied according to different light intensities (0.5 W cm.sup.2, 1 W cm.sup.2, 2.7 W cm.sup.2). Frequency domain field profile monitors were used to calculate the electric field distribution in all the simulations. The dielectric constants of SiO.sub.2, Au, and Pt were taken from the Handbook of Optical Constants of Solids, Ed. E. D. Palik, (Academic Press, 1985) and the refractive indices of RuPt NPs were calculated by following the Effective Medium Approximation/Humlicek, J. Data Analysis for Nanomaterials: Effective Medium Approximation, Its Limits and Implementation M. Losurdo and K. Hingerl (eds.), Ellipsometry at the Nanoscale 145-178 (Springer-Verlag Berlin Heidelberg 2013)/based on the Drude model where the permittivity of the composite was assumed to be the sum of individuals (Ru/El-Tantawy, F., Al-Ghamdi, A.A., Al-Ghamdi, A.A., Al-Turki, Y.A., Alshahrie, A., Al-Hazmi, F., Al-Hartomy, O. A. Optical Properties of Nanostructured Ruthenium Dioxide Thin Flms via Sol gel Approach. J Mater Sci: Mater Electron 28 (2017)], Pt, and RuO.sub.2/Libowitzkey, E. TMPM Ts chermaks Min. Petr. Mitt. 35,27-32 (Springer-Verlag, 1986)/multiplied by their mole fraction.
In-Situ DRIFT Study
[0128] Diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) measurements were performed on a JASCO FT/IR-4700 instrument with a DiffusIR-PIKE Technologies high-temperature reaction chamber with KBr windows. The catalyst (5 mg) was taken in a ceramic porous base crucible, which was placed inside the reactor chamber. 10% C2H.sub.2 (in Ar) was filled in the reactor by flowing 50 mL min.sup.1 gas for 15 min, the light of intensity 2 W cm.sup.2 was shone, and the spectra were recorded and averaged out using 2400 scans and with a resolution of 4 cm.sup.1. Then, the gas with a composition 10% C.sub.2H.sub.2-50 mL min.sup.1 and H.sub.2-25 mL min.sup.1 was filled in the reactor by flowing for 15 min and the spectra were recorded under similar conditions. The spectra were recorded against the baseline of the Ar filled reactor (50 mL min.sup.1) in light.
Time-Resolved In-Situ Transmission FTIR Study for Acetylene Semi-Hydrogenation
[0129] Time-resolved operando Fourier transform infrared (FTIR) spectroscopy measurements were carried out to study reaction intermediates and products of acetylene hydrogenation over DPC/RuPt-10-Calc. In-situ FTIR experiments were carried out using a Specac high-temperature transmission IR reaction cell with ZnSe windows and JASCO FT/IR-4700 equipment. 20 mg of the catalyst was pressed into a pellet of about 13 mm in diameter. This self-supporting catalyst pellet was then inserted in Specac's high-temperature transmission IR reaction cell. Ar (50 mL min.sup.1) flowed through the reactor at 200 C., and a baseline was taken with 36 scans and 4 cm.sup.1 resolution. To gain insights into the evolution of surface species over the DPC/RuPt catalyst, time-resolved experiments were performed by first saturating the catalyst with C.sub.2H.sub.2 flow (10% in Ar) of 50 mL min.sup.1 at 200 C. and then flowing H.sub.2 at a rate of 25 mL min.sup.1 for sufficiently long times to stabilize the transmission FTIR signal.
TABLE-US-00003 TABLE S1 Effective metalcontent in Ru and Pt doped Ru clusters determined by ICP-MS analysis. Total metal Sample Ru (wt %) Pt (wt %) content (wt %) Ru 1.97 1.97 RuPt 1.78 0.29 2.07
TABLE-US-00004 TABLE S2 Elemental composition of different catalysts by SEM-EDS. Entry Sample Si (wt %) O (wt %) Au (wt %) Ru (wt %) Pt (wt %) 1 DPC/RuPt-3-Calc 41.5 7.0 16.9 3.0 36.8 10.1 4.7 1.4 2 DPC/RuPt-5-Calc 49.1 11.6 15.6 3.2 29.1 11.9 6.0 2.8 3 DPC/RuPt-10-Calc 59.9 10.6 12.5 3.3 16.9 7.6 10.5 4.1 0.2 0.4 4 DPC/RuPt-20-Calc 50.1 9.3 11.0 2.1 19.4 6.6 18.3 3.3 1.07 0.8
TABLE-US-00005 TABLE S3 BET surface areas and BJH pore volumes of different catalysts. BET Surface BJH Pore Sample Area (m.sup.2/g) Volume (cm.sup.3/g) DPC 356 0.41 DPC-RuPt-ASP 355 0.34 DPC-RuPt-calc 415 0.45
Standard error in measurement: 10% in BET Surface area. 0.02 in Pore Volume
TABLE-US-00006 TABLE S4 Comparison of acetylene semi-hydrogenation using thermal and photo-thermal catalysts. Ethene Acetylene Ethene Catalyst (loading, Temperature Feed Composition Productivity Conversion Selectivity Entry weight) ( C.) (total flow) (mmol/g.sub.cat/h) (%) (%) Ref. 1 DPC/RuPt-10-Calc T.sub.R-75 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/Ar/Air = 320 18 88 Present Invention (10 wt %, 5 mg) Ts-130 3/60/15/27/5 with light- (110 mL min.sup.1) 2.7 W cm.sup.2 400-1100 nm 2 DPC/RuPt-10-Calc Ts- 262 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/Ar/Air = 31 97 87 Present Invention (10 wt %, 20 mg) light 6 W cm.sup.2 2.2/44.4/22.2/20/11.1 AM 1.5 (9 mL min.sup.1) 3 Pd/ZnO 80 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 131.5 92 89 Zhou, H., Yang, X., Li, (1 wt %, 10 mg) 2/40/20/38 L., Liu, X., Huang, Y., (30 mL min.sup.1) Pan, X., Wang, A., Li, J., Zhang, T. PdZn Intermetallic Nanostructure with PdZnPd Ensembles for Highly Active and Chemoselective Semi-Hydrogenation of Acetylene. ACS Catal. 6, 1054-1061 (2016). 4 PdIn/MgAl.sub.2O.sub.4 90 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 54.9 95 90 Feng, Q., Zhao, S., (2 wt %, 25 mg) 0.5/50/5/44.5 Wang, Y., Dong, J., (120 mL min.sup.1) Chen, W., He, D., Wang, D., Yang, J. Zhu, Y., Zhu, H., Gu, L., Li, Z., Liu, Y., Yu, R., Li, J., Li, Y. Isolated Single-Atom Pd Sites in Intermetallic Nanostructures: High Catalytic Selectivity for Semihydrogenation of Alkynes. J. Am. Chem. Soc. 139, 7294-7301 (2017). 5 PdPt/SiO.sub.2 80 C.sub.2H.sub.2/H.sub.2/He = 52.0 97 40 Ding, K., Cullen D. A., (1.5 wt %, 20 mg) 1.67/3.33/95 Zhang, L., Cao, Z., (60 mL min.sup.1) Roy, A. D., Ivanov, I. N., Cao, D. A General Synthesis Approach for Supported Bimetallic Nanoparticles via Surface Inorganometallic Chemistry. Science362, 560-564 (2018). 6 Pd1/TiO.sub.2 (SAC) 120 (dark) C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 48.2 100 65-50 Guo, Y., Huang, Y., (0.15 wt %, 60 (light- 1/20/10/69 12.0 25 65 Zeng, B., Han, B., 15 mg) 167 mW cm.sup.2, (45 mL min.sup.1) Akri, M., Shi, M., UV-Vis) Zhao, Y., Li, Q., Su, Y., Li, L., Jiang, Q., Cui, Y. T., Li, L., Li, R., Qiao, B., Zhang, T. Photo-Thermo Semi-Hydrogenation of Acetylene on Pd.sub.1/TiO.sub.2 Single-Atom Catalyst. Nat. Commun. 13, 2648 (2022). 7 Pd.sub.1.0/Bi.sub.2O.sub.3/TiO.sub.2 44 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 43.8 91 90 Zou, S., Lou, B., Yang, (Pd 2.3 wt %, 1/20/20/59 K., Yuan, W., Zhu, C., Bi 4.9 wt %, (60 mL min.sup.1) Zhu, Y., Du, Y., Lu, L., 30 mg) Liu, J., Huang, W., Yang, B., Gong, Z., Cui, Y., Wang, Y., Ma, L., Ma, J., Jiang, Z., Xiao, L., Fan, J. Grafting Nanometer Metal/Oxide Interface Towards Enhanced Low-Temperature Acetylene Semi- Hydrogenation. Nat. Commun. 12, 5770 (2021). 8 Pd Single atom/ 125 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/Ar = 29.7 99 93 Zhou, S., Shang, L., N-graphene (Photothermal: 1/20/20/59 Zhao, Y., Shi, R., (1.04 wt %, 5.1 W cm.sup.2, (60 mL min.sup.1) Waterhouse, G. I. N., 50 mg) UV-Vis) Huang, Y. C., Zheng, L., Zhang, T. Pd Single-Atom Catalysts on Nitrogen-Doped Graphene for the Highly Selective Photothermal Hydrogenation of Acetylene to Ethylene. Adv. Mater. 31, 1900509 (2019). 9 Pd/ND@G 180 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 24.1 100 90 Huang, F., Deng, Y., (0.11 wt %, 1/20/10/69 Chen, Y., Cai, X., 30 mg) (30 mL min.sup.1) Peng, M., Jia, Z., Ren, P., Xiao, D., Wen, X., Wang, N., Liu, H., Ma, D. Atomically Dispersed Pd on Nanodiamond/Graphene Hybrid for Selective Hydrogenation of Acetylene. J. Am. Chem. Soc. 140, 13142-13146 (2018). 10 Pd.sub.0.006Cu/SiO.sub.2 160 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 22.7 100 85 Pei, G. X., Liu, X. Y., (Pd 0.05 wt %, 1/20/20/59 Yang, X., Zhang, L., Cu 4.96 wt %, (30 mL min.sup.1) Wang, A., Li, L., 30 mg) Wang, H., Wang, X., Zhang, T. Performance of Cu-Alloyed Pd Single-Atom Catalyst for Semihydrogenation of Acetylene under Simulated Front-End Conditions. ACS Catal. 7, 1491-1500 (2017). 11 Al.sub.13Fe.sub.4 (20 mg) 200 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 13.6 80 85 Armbrster, M., 0.5/50/5/44.5 Kovnir, K., Friedrich, (30 mL min.sup.1) M., Teschner, D., Wowsnick, G., Hahne, M., Gille, P., Szentmiklsi, L., Feuerbacher, M., Heggen, M., Girgsdies, F., Rosenthal, D., Schlgl, R. and Grin, Y. Al.sub.13Fe.sub.4 as a Low-Cost Alternative for Palladium in Heterogeneous Hydrogenation Nat. Mater. 11, 690-693 (2012). 12 PdZn-1.2@ZIF-8C 120 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/Ar = 9.4 85 80 Hu, M. Z., Zhao, S., (0.7 wt %, 0.65/50/5/45 Liu, S. J., Chen, C., 50 mg) (40 mL min.sup.1) Chen, W. X., Zhu, W., Liang, C., Cheong, W.- C., Wang, Y., Yu, Y., Peng, Q., Zhou, K. B., Li, J., Li, Y. D. MOF- Confined Sub-2 nm Atomically Ordered Intermetallic PdZn Nanoparticles as High- Performance Catalysts for Selective Hydrogenation of Acetylene. Adv. Mater. 30, 1801878 (2018). 13 NaNi@CHA 180 C.sub.2H.sub.2/H.sub.2/He = 6.0 100 90 Chai, Y., Wu, G., Liu, (Na 6.3 wt %, 1/16/83 X., Ren, Y., Dai, W., Ni 3.5 wt %, (50 mL min.sup.1) Wang, C., Xie, Z., 200 mg) Guan, N., Li, L. Acetylene-Selective Hydrogenation Catalyzed by Cationic Nickel Confined in Zeolite. J. Am. Chem. Soc. 141, 9920-9927 (2019). 14 GaPd/Al.sub.2O.sub.3 200 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 3.9 87 85 Armbrster, M., (Pd 0.005 wt %, 0.5/50/5/44.5 Wowsnick, G., 75 mg) (30 mL min.sup.1) Friedrich, M., Heggen, M., Cardoso-Gil, R. Synthesis and Catalytic Properties of Nanoparticulate Intermetallic GaPd Compounds. J. Am. Chem. Soc. 133, 9112-9118 (2011). 15 Ga.sub.2O.sub.3Pd/Al.sub.2O.sub.3 100 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/N.sub.2 = 1.5 20 95 Ding, L., Yi, H., (0.23 wt %, 0.3/33.1/0.6/66 Zhang, W., You, R., 50 mg) (50 mL min.sup.1) Cao, T., Yang, J., Lu, J., Huang, W. Activating Edge Sites on Pd Catalysts for Selective Hydrogenation of Acetylene via Selective Ga.sub.2O.sub.3 Decoration. ACS Catal. 6, 3700-3707 (2016). 16 Ni MoS/Al.sub.2O.sub.3 125 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 1.19 100 90 Fu, B., McCue, A. J., (0.5 wt %, 0.15/15/3/82 Liu, Y., Weng, S., 0.5 g) (165 mL min.sup.1) Song, Y., He, Y., Feng, J., Li, D. Highly Selective and Stable Isolated Non-Noble Metal Atom Catalysts for Selective Hydrogenation of Acetylene ACS Catal. 12, 607-615 (2022). 17 Single-atom Pd 120 C.sub.2H.sub.2/C.sub.2H.sub.4/H.sub.2/He = 0.2 96 93 Wei, S., Li, A., Liu, J. (0.16 wt %, 1 g) 0.5/50/5/44.5 C., Li, Z., Chen, W., (20 mL min.sup.1) Gong, Y., Zhang, Q., Cheon, W. C., Wang, Y., Zheng, L., Xiao, H., Chen, C., Wang, D., Peng, Q., Gu, L., Han, X., Li, J., Li, Y. Direct Observation of Noble Metal Nanoparticles Transforming to Thermally Stable Single Atoms. Nat. Nanotechnol. 13, 856-861 (2018).
[0130] It is thus possible for the present invention to provide for a unique hybrid plasmonic catalyst where active RuPt sites were loaded onto black gold for photocatalytic semi-hydrogenation of acetylene in excess ethene was demonstrated. This catalyst showed excellent catalytic performance for competitive acetylene semi-hydrogenation in the presence of excess ethene with only visible light illumination and no external heating. With ethene productivity of 320 mmol g.sup.1 h.sup.1, and 90% selectivity, DPC/RuPt-10-Calc outperformed all thermal catalysts. Better performance of DPC/RuPt-10-Calc than both of its monometallic counterparts indicated the synergy between Ru and Pt to maintain high productivity and selectivity towards ethene. Surprisingly, this reduction catalyst was stable only when the air was flown together with the reactant feed, and the activity could be maintained for at least 100 h. Supplying air along with the reactant feed prevented the complete in-situ reduction of the metal oxide by simultaneously oxidizing some of the reduced active metal sites, which played a key role in acetylene chemisorption and, in turn, better catalytic performance. This plasmon-mediated simultaneous reduction and oxidation of the active site during the reaction were responsible for the unprecedented stability of the catalyst for at least 100 h.
[0131] FDTD simulations showed a five-fold enhancement in the electric field as compared to pristine DPC due to the near-field coupling between the RuPt NPs with DPC. This electric field predominantly concentrated around the RuPt sites within the gaps of Au NPs was crucial in activating chemical bonds of acetylene by inducing polarization in their vicinity. It was observed that contributions from non-thermal effects were significant at lower light intensities, whereas, at higher intensities, the photothermal mode of activation dominated. KIE measured in light was larger than in the dark at all temperatures, implying the contribution from the non-thermal effects along with the photothermal activation of the reactants.
[0132] The in-situ DRIFTS studies provided insight into the reaction mechanism over the oxide surface and highlighted the role of the intermediates in determining the selectivity. Hydroxyl groups of a partially oxidized RuPt catalyst surface generated di--bonded acetylene, followed by breaking the triple bond to form two CO, which then reacted with hydrogen to generate CH bonds. This intermediate formed interacts with the O in a -bonded fashion and reacts with dissociated hydrogen to yield the final product ethene.
[0133] Thus according to a present aspect, a hybrid nanoreactor is provided comprising Pt-doped Ru clusters impregnated over Dendritic Plasmonic Colloidosomes (DPC) of gold, also known as black gold, wherein the DPC is synthesized by depositing Au on Dendritic Fibrous Nano Silica (DFNS) preferably obtained of a cycle by cycle approach, designed for semi-hydrogenation reactions.
[0134] According to another aspect a catalytic site composition for the hybrid nanoreactor as plasmonic reduction catalyst is provided comprising of bimetallic nanoparticles with a Ru:Pt ratio of 90:10, wherein the Pt is utilized for H.sub.2 dissociation and Ru for controlling the extent of hydrogenation, enabling selective acetylene semi-hydrogenation reaction.
[0135] Preferably a method for synthesizing the claimed hybrid nanoreactor, involves impregnating Pt-doped Ru clusters on DPC of gold, where the DPC is prepared by depositing Au on DENS through a cycle by cycle approach, which said catalyst exhibits exceptional stability of at least 100 hours, even when exposed to air alongside reactants, marking the first instance of air stability in a hydrogenation catalyst, requiring no pre-treatment for hydrogenation.
[0136] The application of oxide active sites in said catalyst is immense wherein oxide active sites are continuously generated as air flows with the reactant feed, contributing significantly to the enhanced performance of the catalyst in a hydrogenation process utilizing the catalyst, operating at a Gas Hourly Space Velocity (GHSV) showcasing unparalleled ethene productivity of approximately 320 mmol g.sup.1h.sup.1, with selectivity around 90% in the presence of excess ethene.
[0137] It is thus made possible by the present invention to provide for first-of-its-kind hitherto before unknown highly efficient air stabilized and plasmonically activated semi-hydrogenation of acetylene, for potential use in diverse range of reduction reactions.