Electrochemical Device
20230104086 · 2023-04-06
Inventors
Cpc classification
G01N27/3277
PHYSICS
G01N27/3271
PHYSICS
G01N27/48
PHYSICS
G01N27/27
PHYSICS
International classification
Abstract
An electrochemical microsensor comprising an array of working microelectrodes, the working microelectrodes include: one or more bare microelectrodes; one or more thick film-coated microelectrodes, optionally with conductive additive incorporated into the coating, selected from the group consisting of polysaccharide-coated microelectrodes and platinum black-coated microelectrodes; one or more thin film-coated microelectrodes selected from the group consisting of reduced graphene oxide-coated microelectrode and transition metal chalcogenide-coated microelectrodes; wherein the electrochemical microsensor further comprises a counter electrode and optionally one or more reference microelectrode(s).
Claims
1. An electrochemical microsensor comprising an array of working microelectrodes, the working microelectrodes include: one or more bare microelectrodes; one or more thick film-coated microelectrodes, optionally with conductive additive incorporated into the coating, selected from the group consisting of polysaccharide-coated microelectrodes and platinum black-coated microelectrodes; one or more thin film-coated microelectrodes selected from the group consisting of reduced graphene oxide-coated microelectrode and transition metal chalcogenide-coated microelectrodes; wherein the electrochemical microsensor further comprises a counter electrode and optionally one or more reference microelectrode(s).
2. An electrochemical microsensor according to claim 1, wherein the array of working microelectrodes comprises: one or more bare microelectrodes; one or more polysaccharide-coated microelectrodes; one or more polysaccharide-coated microelectrodes with conductive additives incorporated into the coating; one or more platinum black-coated microelectrodes; one or more reduced graphene oxide-coated microelectrodes; one or more MoS.sub.2-coated microelectrodes; and one or more WS.sub.2-coated microelectrodes.
3. An electrochemical microsensor according to claim 1 in the form of lab-on-a-chip.
4. An electrochemical microsensor according to claim 3, wherein the chip comprises a base substrate and has a recessed region on its surface, defined by a wall made of electrically insulating polymer which is elevated in respect of said recessed region, such that the recessed region can serve as a receptable for a liquid sample, with discrete microstructures placed inside said recessed region, wherein a microstructure consists of a microelectrode deposited atop of an adhesion layer attached to the base substrate, wherein each microstructure is encircled by a wall made of electrically insulating polymer, thereby defining a plurality of microchambers, the interior of which is occupied by the microstructures.
5. An electrochemical microsensor according to claim 4, wherein the counter electrode is located inside the recessed region.
6. An electrochemical microsensor according to claim 5, wherein the recessed region has a circular shape, with the counter electrode being positioned concentrically in the recessed region and the microstructures placed along the perimeter of the recessed region.
7. A device for electrochemical detection, comprising: an electrochemical microsensor as defined in claim 1; a potentiostat or galvanostat to which the working microelectrodes, the counter electrode and optionally the reference microelectrodes are electrically connected to allow control of the potential or current of the working microelectrodes, respectively, to create a data set of electrochemical signals when the microelectrodes are immersed in a sample; a processor configured to analyze the data set of electrochemical signals by one or more chemometric techniques.
8. A device according to claim 7, comprising a potentiostat that records current signals measured by voltammetry.
Description
[0098] In the drawings:
[0099]
[0100]
[0101]
[0102]
[0103]
[0104]
[0105]
[0106]
[0107]
[0108]
EXAMPLES
Preparations 1-7
Electrodeposition Solutions
[0109] 1) Ag and HCl Solutions
[0110] Silver nitrate, Ammonium carbonate, 5-Sulfosalicylic Acid Dihydrate, and Piperazine were mixed in the ratio of 2:1:6:2 in DI water. The solution was stirred at 400 rpm for 10 minutes. The solution pH was adjusted to 9.5 by adding 0.25 M ammonium solution in several steps. The 0.25 M ammonium solution used to adjust the pH was prepared from ammonium hydroxide. 0.1 M HCl solution was prepared from 10.2 M HCl stock solution which was used to chlorinate the Ag to Ag/AgCl surface.
[0111] In addition, KCl solution was prepared to characterize the Ag/AgCl reference microelectrode. 1 M KCl stock solution was prepared from KCl powder, which was further diluted to 0.5, 0.1, and 0.001 M different concentrations.
[0112] 2) Platinum-Black Electrodeposition Solution
[0113] Platinum black deposition solution was prepared by mixing 0.5 g of chloroplatinic acid and 25 mg of lead acetate in 50 ml of DI water. The mixture was then stirred and 3.9 μL of concentrated hydrochloric acid (32%; 10.2 Molar concentration) was added to the mixture. The prepared solution was covered with aluminum foil and stored at room temperature.
[0114] 3) Graphene Oxide Electrodeposition Solution
[0115] Graphene oxide (GO) solution was prepared using a modified Hummers' method. A 9:1 ratio of sulfuric acid and phosphoric acid (100 mL) was prepared and stirred for several minutes. A graphite powder (7.5 g/L, 1 wt. eq.) was added to the mixture under stirring conditions. Potassium permanganate (45 g/L, 6 wt. eq.) was slowly added to the solution and the mixture was stirred for 6 h at 30-35° C. until the color turned to dark green. To eliminate the excess of potassium permanganate, hydrogen peroxide 30% w/w (2.5 mL) was added slowly and the mixture was stirred for 10 min, resulting in an exothermic reaction that was left to cool at room temperature. Concentrated 32% hydrochloric acid and DI were sequentially added at a 1:3 volume ratio and the resulting solution was centrifuged at 7000 RPM for 5 min. Residuals of the centrifuged solution were washed 3 times with hydrochloric acid and DI (1:3 v/v). The washed GO solution was dried at 90° C. in an oven (Binder-9010-0082) overnight, yielding the GO powder. Dried GO powder was dissolved in DI, resulting in an electrodeposition solution with 0.5 g/L GO concentration. Next, 100 mM sodium chloride solution was added as an electrolyte to the GO solution, resulting in a final GO electrodeposition solution. At higher GO concentrations, rapid precipitation was observed that prevented the efficient electrodeposition of r-GO.
[0116] 4) MoS.sub.2 Electrodeposition Solution
[0117] 0.1 mg/mL MoS.sub.2 solution was prepared from 1 mg/mL stock monolayer MoS.sub.2 solution in 0.1 M H.sub.2SO.sub.4 solution and DI water. The solution was sonicated for 10 minutes. 0.1M H.sub.2SO.sub.4 solution was prepared from 18.4 M stock H.sub.2SO.sub.4 solution.
[0118] 5) WS.sub.2 Electrodeposition Solution
[0119] 0.1 mg/mL WS.sub.2 solution was prepared from 1 mg/mL stock monolayer WS.sub.2 solution in 0.1 M H.sub.2SO.sub.4 solution and DI water. The solution was sonicated for 10 minutes before electrodeposition.
[0120] 6) Chitosan electrodeposition solution
[0121] A concentrated chitosan solution (1.8%, pH 5.5) was prepared by dissolving chitosan flakes in HCl (2 M) to achieve a final pH of 5-6. Then, the concentrated chitosan solution was diluted with Mili-Q water to obtain a chitosan solution (1%).
[0122] 7)Chitosan-Carbon Nanotube Electrodeposition Solution
[0123] Chitosan-CNT electrodeposition solution was prepared by mixing the chitosan solution (1%, 100 mL) with CNTs (1.75 g, 1.75%), followed by an ultra-sonication (ElmasonicS10H, Elma) step of 20 min and then stored at 4° C.
Example 1
Microfabrication of an Array of Surface-Modified Gold Microelectrodes on Glass Substrate
Step 1: Creating an Array of Bare Gold Microelectrodes
[0124] A borosilicate glass substrate was cleaned with acetone, isopropanol, and DI water and then dried with nitrogen gas (
Step 2: Surface Modification of the Microelectrodes
[0125] VSP potentiostat (Bio-Logic, Ltd.) was used for the modification of the microelectrodes to create different coatings on the gold surfaces in the multi-electrode array. Coating were electrodeposited using three-electrode cell arrangement or two-electrode cell arrangement.
[0126] The three-electrode cell configuration consisted of the microfabricated gold microelectrode(s) as working electrode, an externally applied commercial Pt ring counter electrode with an approximate surface area of 3.6 cm.sup.2 (CHI115, CH Instruments; counter electrode; ‘CE’), and an Ag/AgCl 3 M NaCl reference electrode (CHI111, CH Instruments; reference electrode; ‘RE’ E.sub.SHE=0.210+E.sub.Ag/AgCl).
[0127] For the two-electrode configuration (chronopotentiometry) reference electrode was shorted to the Pt ring electrode. All electrochemical potential values are versus Ag/AgCl half-cell potential.
Ag/AgCl Coated Microelectrodes (n.SUB.Ag/AgCl.=2)
[0128] 40 mL of Ag solution (Preparation 1) was used under continuous stirring at 200 rpm to electroplate gold microelectrode surface with Ag, applying the chronopotentiometry technique (cathodic current of 1.5 μA for 10 minutes) to selectively electroplate two microelectrodes simultaneously, by the two-electrode configuration, i.e., with reference electrode connected to ring counter electrode and two working microelectrodes from the chip. After the Ag electroplating, ⅓ to ¼ of the Ag surface was converted to AgCl by chlorination in 0.1 M HCl solution. For this purpose, the total amount of charge, required to convert ⅓ to ¼ portion of electroplated Ag surface to Ag/Cl was calculated. A chronoamperometry technique was applied, at constant potential of 0.22 V under continuous stirring condition at 200 rpm for this purpose. Three electrode system, ring counter, Ag/AgCl reference and Ag electroplated as working microelectrodes were used (equation 1-4).
Q.sub.Ag=I.sub.appiled×Time, Q.sub.req_max=Q.sub.Ag (⅓) to Q.sub.req_min=Q.sub.Ag (¼); (1)
Example: Q.sub.Ag=1.570 μA×600 Sec=942 μQ; (2)
Q.sub.req_max=Q.sub.Ag(⅓)=942 μQ×(⅓)=314 μQ; (3)
Q.sub.req_min=Q.sub.Ag(¼)=942 μQ×(¼)=235.5 μQ; (4)
[0129] Hence, the amount of charge that needs to be transferred is between 235.5 and 314 μQ using chronoamperometry technique.
[0130]
[0131] Open circuit potential (OCP; for 5 minutes) of the Ag/AgCl electroplated gold microelectrode was recorded in different concentration solution of KCl vs the commercial ref. electrode. The recorded potential was plotted against the logarithm of chloride concentration. The slope of the linear regression of the potential vs log[Cl.sup.−1] was compared with the standard Randle-Sevcik equation to calculate the slope and standard potential (
Platinum-Black Coated Microelectrodes (n.SUB.Pt.=3)
[0132] Before the gold microelectrodes were modified with the aid of the electrodeposition solution of Preparation 2, the chip was cleaned with AMI solution, followed by rinsing in DI water. The chip was then dried with nitrogen. The chronopotentiometry technique (cathodic current density=4.8 mA/cm.sup.2, time=5 min) was used to modify gold microelectrodes to create Pt coating. A constant cathodic current (equivalent to current density) of 7.5 μA was applied to three gold microelectrode simultaneously. This allows the deposition of Pt on the gold surface., i.e., by the electrostatic interaction between Pt ions in the solution and the negatively charged Au surface. The chronopotentiogram is shown in
Reduced Graphene Oxide Coated Microelectrodes (n.SUB.r-GO.=3)
[0133] 50 μL of the GO electrodeposition solution (Preparation 3) was dropped on the chamber and the r-GO was selectively deposited using cyclic voltammetry (CV) technique (scanning initial potential E.sub.i=−1.4 V vs RE, vertex #1 potential E.sub.1=−1.4 V vs RE, vertex #2 potential E.sub.2=1.4 V vs RE, scan rate=0.1 V/s, and the number of cycles=3). The electrodeposition process was optimized by varying the number of cycles (1, 2, 3, 4, and 5) and the scan rate (0.05, 0.1, 0.2, 0.3, and 0.5 V/s. Electrochemical modifications were performed using a VSP potentiostat (Bio-Logic, Ltd.) and in a three-electrode cell configuration consisting of the microfabricated microelectrode (working electrode; ‘WE’), an externally applied commercial Pt wire (CHI115, CH Instruments; counter electrode; ‘CE’), and a Tungsten needle (P/N H-20242, Quarter) coated with Ag/AgCl ink (011464, BAS Inc.; pseudo reference electrode; ‘RE’). All electrochemical potential values are versus Ag/AgCl half-cell potential.
MoS.SUB.2 .Coated Microelectrodes (n.SUB.MoS2.=3)
[0134] The gold multi-microelectrode array chip was dipped in a 10 mL solution of MoS.sub.2 (1 g/L) dispersed in 0.1 M sulfuric acid (see Preparation 4). The material was selectively deposited using CV technique. Prior to the electrodeposition, the gold microelectrodes were electrochemically cleaned using a CV in a 0.5 M H.sub.2SO.sub.4 electrolyte by cycling the potential from −0.4 to 1.4 V.sub.Ag/AgCl for 20 cycles until a steady voltammograms representative of a clean substrate is obtained (
WS.SUB.2 .Coated Microelectrodes (n.SUB.WS2.=3)
[0135] A protocol akin to the one described for the MoS.sub.2 electrodeposition was used to form WS.sub.2 coatings on three gold microelectrodes, which were simultaneously modified with the aid of the WS.sub.2 electrodeposition solution of Preparation 5. The microelectrodes were first cleaned in 0.1 mM sulfuric acid solution in the voltage range from −0.4 to 1.4V for 20 cycles. This allows the oxidation of different facets of polycrystalline gold. WS.sub.2 films were then produced using cyclic voltammetry (20 cycles, 0.1V/s rate, and voltage range: 0 to 1.4V) by the oxidation of WS.sub.2 and allowing the formation of gold-thiol interaction.
Chitosan Coated Microelectrodes (n.SUB.chitosan.=3)
[0136] The chronopotentiometry technique was used to modify three gold microelectrodes in the arrayed chip with time t.sub.s=3 min and cathodic current j.sub.s=−4 μA/cm.sup.2. To this end, a two-electrode configuration was used, i.e., the counter electrode was shorted to reference terminal (see Preparation 6 for the electrodeposition solution). The electrodeposited microelectrodes were kept in buffer solution for 10 minutes to allow the weakly connected chitosan to be removed from the gold microelectrode surface.
Chitosan-Carbon Nanotubes Coated Microelectrodes (n.SUB.chitosan-CNT.=3)
[0137] A protocol akin to the one described for the chitosan electrodeposition was used to form chitosan-CNT coatings on three gold microelectrodes (see Preparation 7 for the electrodeposition solution).
[0138]
Example 2
Characterization of the Surface-Modified Gold Microelectrodes
SEM Analysis
[0139] An optical microscope (MX-50A, Olympus) was used to image the microelectrode before and after surface modifications. Electron micrograph images were obtained with a scanning electron microscope (JSM-7400F, JEOL Ltd.).
[0140] The presence of the materials in the multi-electrode array was examined using SEM (
Electrochemical Characterization
[0141] The detailed electrochemical characterization of the multi-electrode array was performed by recording the CVs in 10 mM PBS solution and in 5 mM ferricyanide/ferrocyanide solution.
Repeatability
[0142] For repeatability analysis, two microchips were coated with all the material modifications. Cyclic voltamograms in 10 mM PBS buffer before and after coating for 40 cycles (or more, depends on background signal stability) were recorded simultaneously. Following the PBS measurements, 20 cycles of voltamograms were recorded simultaneously in 5 mM ferrocyanide/ferricyanide before and after coating. After electrochemical measurements, thickness of the coatings were measured using AFM and profilometry (the thickness of the chitosan, chitosan-CNT film, Pt-black, and Ag/AgCl was measured by using a contact profilometry (Dektak-8, Veeco Ltd.). The thickness and the roughness of the r-GO film, MoS.sub.2 and WS.sub.2 were characterized using atomic force microscopy (MFP-3D-Bio, Asylum Research/Oxford Instruments) as they were very thin films as compared to other modifications. The same experiment was repeated five times; electrochemical measurement in PBS and ferrocyanide/ferricyanide followed by thickness measurements. The average peak oxidation current of 20 cycles and thickness for each modification was determined for each repetition and it was found that the fifth repetition has RSD value in thickness measurement of 2.7% for bare, 22% for chitosan, 17.98% for Chitosan-CNT, 4.2% for r-GO, 15.3% for Pt-black, 4.7% for MoS.sub.2, 4.3% for WS.sub.2, and 13.1% for Ag/AgCl. For 4.sup.th repeat the RSD in thickness measurement was below 10% for all the modification, indicating that the coating thickness was repeatable until four repeats.
Reproducibility
[0143] For the reproducibility analysis, five microchips were modified with all the modifications. For each chip the electrochemical measurement was performed in 10 Mm PBS followed by 5 mM ferricyanide/ferrocyanide solution. The average oxidation current for each coating was calculated and plotted against each coating. The RSD value of average oxidation current calculated for each modification for two chips (inter-chip; 6 microelectrode for each coating) and it was found below 10% (bare:6.1%, chitosan:8.6%, chitosan-CNT: 3.7, r-GO: 2.5%, Pt-black: 4.9%, MoS.sub.2: 4.8%, and WS.sub.2: 7.9%). The statistical t-test was performed which shows the p<0.05 for unpaired t-test. After electrochemical characterization of each chip, the thickness measurement was done using AFM and profilometry. The inter-chip RSD value in thickness measurement was also found below 10% (bare: 2.3%, chitosan: 7.6%, chitosan-CNT: 9.7, r-GO: 3.8%, Pt-black: 9.7%, MoS.sub.2: 7.0%, WS.sub.2: 7.1%, and Ag/AgCl: 6.7%). This shows that the multi-electrode array is reproducible in terms of electrochemical response as well as in thickness of each coating (
Storage Stability
[0144] Five chips were modified with different materials and electrochemical measurement in 10 mM PBS, and in 5 mM ferro/ferricyanide solution were done simultaneously at day zero. The thickness measurement was also done at the same day. The chips were stored in separate bottles filled with PBS and kept in a dark and cool place. After one week, microchip #1 was taken out for the electrochemical and thickness measurement. Similarly, microchip #2 was characterized after two weeks, microchip #3 after three weeks, microchip #4 after four weeks, and microchip #5 after five weeks. The change in the electrochemical response and thickness was calculated as compared to day zero.
[0145] The thickness as found at the end of the five weeks test period was 99.08% for bare, 71.7% for chitosan, 77.8% for chitosan-CNT, 92.9% for r-GO, 78.8% for Pt-black, 85.7% for MOS.sub.2, 88.8% for WS.sub.2, and 60.86% for Ag/AgCl.
[0146] Raman spectrograms were measured by using a Raman spectrometer (LabRam HR, Horiba Ltd.).
Example 3
Detecting Clozapine in Blood Samples of Schizophrenia Patients Using the Multielectrode Array
Patients' Blood Processing SOP
[0147] Ten participants who had consented as part of a larger trial to have blood samples taken by finger-prick were recruited for the study. Participants in the study were diagnosed with schizophrenia or schizoaffective disorder and were eligible for clozapine treatment. Additionally, exclusion criteria included significant medical disorders or contraindications to the medication. Participants were generally titrated over the first month of treatment. Blood samples were collected prior to the start of clozapine treatment and at approximately 8-10 weeks after the start of clozapine treatment. Venous and capillary blood samples were collected at each visit. Approximately 8.5 mL of venous blood was collected in a red top BD (Becton, Dickinson and Company, Ltd.) collection tube using standard blood-drawing methods. Venous blood samples were centrifuged for 15 min at 1500 RCF and the serum was pipetted into a 3.5 mL transport tube and sent to Labcorp for clozapine blood serum analysis using LC-MS/MS technology.
[0148] Approximately 4 600 uL lavender top BD microtainers of capillary blood were collected via finger prick using 2 mm lancets and the Innovac Quick Draw capillary whole blood collection system. Whole blood from 2 of the microtainers were pipetted into a 1.5 mL freezer tube. Whole blood from the remaining 2 microtainers of capillary whole blood were centrifuged for 15 min at 1500 RCF and the serum was pipetted into 2 1.5 mL freezer tubes. Both the whole blood and plasma samples were stored in a −80° C. freezer prior to being sent to the laboratory for electrochemical analysis. The samples were thawed in an ice bucket before use.
Electrochemical Detection of Clozapine
[0149] The electrochemical signature of clozapine in whole blood, capillary plasma and capillary whole blood samples of schizophrenia patients was determined. 20 μL sample volume was used for all the sample measurements. The electrochemical data for each sample was recorded in two steps due to the limitation of the machine to record highly variable electrochemical signals. Three electrochemical signals for three Pt-black -modified microelectrode in the multi-electrode array was recorded simultaneously and then 18 electrochemical signals from rest of the modifications were recorded simultaneously. DPV technique was used (pulse width: 1 msec, pulse height: 55 mV, scan rate: 10 mV/sec, step height: 2 mV, Equilibration time: 10 sec, current range: 10 μA), to obtain relevant information on the redox reactions of clozapine in different solutions based on their standard potential. On chip Ag/AgCl as a reference microelectrode, and gold microelectrode in the center as a counter electrode, were used.
[0150]
[0151] The linear regression analysis of training set for expected clozapine vs actual clozapine has shown a PCC value of 0.85 and LoD of 12.6±4.3 ng/mL (0.04±0.01) (
[0152] The trained model was further used to predict clozapine blood levels in patient samples and the predicted values were compared with the values obtained from commercial labs. The predicted values are 438±32.4 ng/mL (1.34±0.10) vs 450 ng/mL (1.4 μM) and 146±18.3 ng/mL (0.50±0.05) vs 131 ng/mL (0.40 μM). This shows a good degree of prediction of clozapine in patient's samples.
[0153] To obtain the results reported above, we have used the root mean square error (RMSE; Eq. 1), Pearson correlation coefficient (PCC; Eq.2) between the known and the estimated concentrations, in order to assess the linearity of the proposed model. We have used limit-of-detection (LoD; Eq. 3) in order to evaluate the sensing performance of the model.
[0154] Where C.sub.expected is known as the concentration in the solution and C.sub.estimated is the concentrations that was estimated by the regression model. E[x] describes the execution of the expected operation of specific vector, σ.sup.2.sub.expected and σ.sup.2.sub.estimated is the variance for the known concentration vector and the estimated ones, respectively. N.sub.test is the number of samples we used for model testing.