Photocurable composition and dental product
12569410 ยท 2026-03-10
Assignee
Inventors
- Suguru Endo (Ichikawa, JP)
- Toshikazu Sakamaki (Tokyo, JP)
- Mai Kimura (Sodegaura, JP)
- Hiroki Murai (Ichihara, JP)
- Takaaki Hayashi (Funabashi, JP)
Cpc classification
B33Y70/00
PERFORMING OPERATIONS; TRANSPORTING
A61K6/887
HUMAN NECESSITIES
C08F22/02
CHEMISTRY; METALLURGY
International classification
A61K6/887
HUMAN NECESSITIES
C08F22/02
CHEMISTRY; METALLURGY
Abstract
A photocurable composition includes a (meth)acrylic monomer component and a photopolymerization initiator, wherein an adhesive force of a cured product is less than or equal to 1.5 N, and a rupture elongation of the cured product is greater than or equal to 20%.
Claims
1. A photocurable composition comprising a (meth)acrylic monomer component and a photopolymerization initiator, wherein an adhesive force of a cured product is less than or equal to 1.5 N, and a rupture elongation of the cured product is greater than or equal to 20%, wherein the (meth)acrylic monomer component contains a (meth)acrylic monomer (A) having two (meth)acryloyl groups, and a (meth)acrylic monomer (B) having one (meth)acryloyl group, and wherein at least one of the following (a) or the following (b) is satisfied: (a) the (meth)acrylic monomer (A) includes a (meth)acrylic monomer (A-1), in which a molecular weight per one (meth)acryloyl group is greater than or equal to 300 g/mol and is less than or equal to 600 g/mol, and contains a (meth)acrylic monomer (A-2), in which a molecular weight per one (meth)acryloyl group is greater than 600 g/mol and is less than or equal to 15000 g/mol, or (b) the (meth)acrylic monomer (B) includes a (meth)acrylic monomer (B-1) having two aromatic rings and contains a (meth)acrylic monomer (B-2) having one aromatic ring.
2. The photocurable composition of claim 1, wherein the rupture elongation of the cured product is greater than or equal to 40%.
3. The photocurable composition of claim 1, wherein an aromatic ring concentration in the (meth)acrylic monomer component is greater than or equal to 0.00100 mol/g.
4. The photocurable composition of claim 1, wherein at least one of the (meth)acrylic monomer (A) or the (meth)acrylic monomer (B) has an aromatic group.
5. The photocurable composition of claim 1, wherein a content of the (meth)acrylic monomer (A), with respect to a total content of 1000 parts by mass of the (meth)acrylic monomer (A) and the (meth)acrylic monomer (B), is 250 parts by mass to 800 parts by mass.
6. The photocurable composition of claim 1, wherein the (meth)acrylic monomer (A) includes a compound expressed by the following Formula (1): ##STR00017## wherein, in Formula (1), each R.sup.1 and R.sup.2 each independently represents a divalent linking group, and each R.sup.3 is independently a methyl group or a hydrogen atom.
7. The photocurable composition of claim 6, wherein: R.sup.1 is a divalent chain hydrocarbon group, or is a group formed from a divalent chain hydrocarbon group and at least one group selected from the group consisting of divalent hydrocarbon groups having an alicyclic structure, divalent hydrocarbon groups having an aromatic structure, and divalent groups containing a hetero atom, and the divalent hydrocarbon groups having an aromatic structure are divalent hydrocarbon groups expressed by the following Formula (1-a), ##STR00018## wherein, in Formula (1-a), * represents a bonding site.
8. The photocurable composition of claim 7, wherein the divalent groups containing a hetero atom in R.sup.1 contain at least one bond selected from the group consisting of urethane bonds and ether bonds.
9. The photocurable composition of claim 6, wherein R.sup.1 is a divalent chain hydrocarbon group, or is a group formed from a divalent chain hydrocarbon group and at least one group selected from the group consisting of divalent hydrocarbon groups having an alicyclic structure and divalent groups containing a hetero atom.
10. The photocurable composition of claim 1, wherein an aromatic ring concentration in the (meth)acrylic monomer (A) is less than or equal to 0.0016 mol/g.
11. The photocurable composition of claim 1, wherein a total content of the (meth)acrylic monomer (A) and the (meth)acrylic monomer (B) in the (meth)acrylic monomer component is greater than or equal to 90% by mass.
12. The photocurable composition of claim 1, wherein Z1 in the following Formula is 110.sup.4 to 10010.sup.4:
Z1=X1/Y1Formula wherein X1 (g/mol) is a molecular weight of the (meth)acrylic monomer (A) per one (meth)acryloyl group, and Y1 (mol/g) is an aromatic ring concentration in the (meth)acrylic monomer component.
13. The photocurable composition of claim 1, wherein a viscosity at 25 C. and 50 rpm measured by an E-type viscometer is 10 mPa.Math.s to 5000 mPa.Math.s.
14. The photocurable composition of claim 1, which is used in fabricating a mouthpiece, a gingiva mask, or a lining material by stereolithography.
15. A dental product comprising a cured product of the photocurable composition of claim 1.
16. The dental product of claim 15, which is used as a mouthpiece, a gingiva mask, or a lining material.
17. A photocurable composition comprising a (meth)acrylic monomer component and a photopolymerization initiator, wherein an adhesive force of a cured product is less than or equal to 1.5 N, and a shore A hardness of the cured product is less than or equal to 97, wherein the (meth)acrylic monomer component contains a (meth)acrylic monomer (A) having two (meth)acryloyl groups, and a (meth)acrylic monomer (B) having one (meth)acryloyl group, and (a) the (meth)acrylic monomer (A) includes a (meth)acrylic monomer (A-1), in which a molecular weight per one (meth)acryloyl group is greater than or equal to 300 g/mol and is less than or equal to 600 g/mol, and contains a (meth)acrylic monomer (A-2), in which a molecular weight per one (meth)acryloyl group is greater than 600 g/mol and is less than or equal to 15000 g/mol, or (b) the (meth)acrylic monomer (B) includes a (meth)acrylic monomer (B-1) having two aromatic rings and contains a (meth)acrylic monomer (B-2) having one aromatic ring.
18. The photocurable composition of claim 17, wherein a viscosity at 25 C. and 50 rpm measured by an E-type viscometer is 10 mPa.Math.s to 5000 mPa.Math.s.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
DESCRIPTION OF EMBODIMENTS
(6) In the present disclosure, numerical ranges expressed by using mean ranges in which the numerical values listed before and after the are included as the lower limit and the upper limit.
(7) Further, in the present disclosure, (meth)acrylic monomers is a concept encompassing both acrylic monomers and methacrylic monomers.
(8) Further, in the present disclosure, (meth)acryloyloxy group is a concept encompassing both acryloyloxy group and methacryloyloxy group. When acryloyloxy group or methacryloyloxy group is written, it refers only to that type of group, respectively.
(9) In the present disclosure, urethane bond means an NHC(O)O bond.
(10) In the present disclosure, when stating the amounts of the respective components in a composition, and when plural substances corresponding to a component in a composition are present, amount means the total amount of the plural substances that exist in the composition, unless otherwise stated.
(11) The following first embodiment and second embodiment are examples of the photocurable composition of the present disclosure.
Photocurable Composition of First Embodiment
(12) Following Form 1a, Form 1b and Form 1c are examples of the photocurable composition of the first embodiment.
(13) Each aspect (e.g., Form 1a) may satisfy the characteristics of the other forms (e.g., Form 1b and/or Form 1c).
(14) <<Form 1a>>
(15) The photocurable composition relating to Form 1a of the first embodiment contains a (meth)acrylic monomer component and a photopolymerization initiator, and the adhesive force of the cured product is less than or equal to 1.5 N, and the rupture elongation of the cured product is greater than or equal to 20%.
(16) The inventors of the present disclosure focused on the point of increasing the rupture elongation of a cured product obtained by photocuring a photocurable composition (hereinafter also simply called cured product), for the purpose of suppressing the formation of cracks and fissures in a product.
(17) Due to the inventors of the present disclosure studying the above-described point, the inventors arrived at the knowledge that, in a case of increasing the rupture elongation of a cured product obtained by photocuring a photocurable composition (hereinafter also simply called cured product), the adhesive force of the cured product increases, and this is one cause of deteriorating the handleability.
(18) Namely, from the standpoint of obtaining a cured product that exhibits both handleability and a suppression of cracks and fissures, it is important to increase the rupture elongation of the cured product obtained by photocuring a photocurable resin, and to keep down the adhesive force of the cured product.
(19) Due to the photocurable composition of Form 1a containing a (meth)acrylic monomer component and a photopolymerization initiator, and the adhesive force of the cured product being less than or equal to 1.5 N, and the rupture elongation of the cured product being greater than or equal to 20%, in a case in which the photocurable composition of the first embodiment is photocured, a cured product that has excellent rupture elongation and whose adhesive force is kept down can be obtained. Due thereto, a cured product having excellent handleability and suppression of cracks and fissures can be obtained.
(20) <Adhesive Force of Cured Product>
(21) The adhesive force of the cured product that is obtained by photocuring the photocurable composition of Form 1a is less than or equal to 1.5 N.
(22) Due thereto, the handleability of the cured product can be improved.
(23) From standpoints similar to those described above, the aforementioned adhesive force is preferably less than or equal to 1.0 N, and more preferably less than or equal to 0.7 N, and even more preferably less than or equal to 0.35 N.
(24) The lower limit of the adhesive force of the cured product is not particularly limited, and may be greater than 0 N, or may be greater than or equal to 0.01 N.
(25) Note that the method of measuring the adhesive force of the cured product is as follows.
(26) First, by illuminating visible light onto the photocurable composition by using a 3D printer, the photocurable composition is shaped to length 20 mmwidth 20 mmthickness 2 mm, and a shaped product (layered width 50 m) is obtained. In the aforementioned illuminating of the visible light using the 3D printer, visible light of a wavelength of 405 nm is illuminated onto the respective layers within a range of 5.0 mJ/cm.sup.210 mJ/cm.sup.2 and under the condition of becoming a desired thickness.
(27) By illuminating ultraviolet light of a wavelength of 365 nm under the condition of 10 J/cm.sup.2 onto the shaped product that was obtained as described above, and definitively curing the shaped product, a cured product is obtained. The cured product that is obtained is used as the object of measurement of adhesive force.
(28) The cured product that is the object of measurement is placed onto a sample affixing stand. A probe, which is made of aluminum and whose contact surface area is length 10 mmwidth 10 mm, and a 20 mm20 mm surface of the cured product, are made to contact one another, and are left for 1.00.1 seconds under a contact load of 0.980.01 N/cm.sup.2.
(29) Thereafter, by using a tensile testing device, the aforementioned probe is pulled-off from the contact surface in the vertical direction at a speed of 5 mm per second. Then, the maximum load needed at the time of pulling the aforementioned probe off from the contact surface is determined, and is used as the adhesive force (unit: N) of the cured product in the present disclosure.
(30) <Rupture Elongation of Cured Product>
(31) At the photocurable composition of Form 1a, the rupture elongation of the cured product obtained by curing the photocurable composition is greater than or equal to 20%.
(32) Due thereto, at the time when external force is applied to the cured product, the occurrence of breakage (formation of fissures, formation of tears, formation of cracks, and the like) can be suppressed.
(33) Further, due to the rupture elongation of the cured product being within the above-described range, the restorability (an improvement in the restoring speed, a suppression of the amount of deformation at the time of being restored, and the like), which is that the shape of the cured product return to the shape before external force was applied when the external force is cancelled after the external force is once applied to the cured product, can be improved. Further, in a case in which the rupture elongation of the cured product is within the above-described range, and the adhesive force of the cured product is less than or equal to 1.5 N, the above-described restorability can be improved even more. Moreover, in a case in which the rupture elongation of the cured product is within the above-described range, and the adhesive force of the cured product is less than or equal to 1.5 N, the amount of deformation at the time of the above-described restoring can be suppressed better.
(34) From the above-described standpoints, the rupture elongation of the cured product is preferably greater than or equal to 40%, and more preferably greater than or equal to 60%.
(35) The upper limit of the rupture elongation may be less than or equal to 110%, or may be less than or equal to 100%, or may be less than or equal to 90%.
(36) Note that, in the present disclosure, the rupture elongation of the cured product is measured by the following method.
(37) First, by illuminating visible light onto the photocurable composition by using a 3D printer, the photocurable composition is shaped into the shape of a dumbbell-type test piece conforming to ISO 37-2, and a shaped product (layered width 50 m) is obtained.
(38) In the aforementioned illuminating of the visible light using the 3D printer, visible light of a wavelength of 405 nm is illuminated onto the respective layers within a range of 5.0 mJ/cm.sup.210 mJ/cm.sup.2 and under the condition of becoming a desired thickness.
(39) By illuminating ultraviolet light of a wavelength of 365 nm under the condition of 10 J/cm.sup.2 onto the shaped product that was obtained as described above, and definitively curing the shaped product, a cured product is obtained. The cured product that is obtained is used as the object of measurement of rupture elongation.
(40) The rupture elongation of the cured product that is the object of measurement is measured in accordance with ISO 37: 2017 by using a tensile testing device and under the condition of a pulling speed of 50050 mm/minute.
(41) (Hardness (Shore A Hardness) of Cured Product)
(42) The hardness of the cured product of Form 1a is preferably greater than or equal to 50.
(43) Even though there is the general trend that, the lower the hardness of (i.e., the softer) the cured product, the easier it is for the adhesive force to increase, due to the hardness of the cured product being greater than or equal to 50, the adhesive force of the cured product can be kept down better.
(44) The upper limit of the hardness of the cured product is not particularly limited, and may be less than or equal to 99.
(45) Further, as described above, even though there is the general trend that, the lower the hardness of (i.e., the softer) the cured product, the easier it is for the adhesive force to increase, even if the hardness of the cured product that is obtained is less than or equal to 90, the adhesive force of the cured product can be kept down, and, even if the hardness is less than or equal to 80, the adhesive force of the cured product can be kept down.
(46) Note that, in the present disclosure, the hardness of the cured product is measured by the following method.
(47) First, by illuminating visible light onto the photocurable composition by using a 3D printer, the photocurable composition is shaped to length 25 mmwidth 25 mmthickness 6 mm, and a shaped product (layered width 50 m) is obtained. In the aforementioned illuminating of the visible light using the 3D printer, visible light of a wavelength of 405 nm is illuminated onto the respective layers within a range of 5.0 mJ/cm.sup.210 mJ/cm.sup.2 and under the condition of becoming a desired thickness.
(48) By illuminating ultraviolet light of a wavelength of 365 nm under the condition of 10 J/cm.sup.2 onto the shaped product that was obtained as described above, and definitively curing the shaped product, a cured product is obtained. The cured product that is obtained is used as the object of measurement of hardness.
(49) The hardness of the cured product is measured in accordance with ISO 7619-1: 2010.
(50) (Viscosity)
(51) From the standpoint of suitability to the fabrication of dental products by stereolithography, at the photocurable composition of Form 1a, the viscosity at 25 C. and 50 rpm (revolutions per minute) measured by using an E-type viscometer is preferably 10 mPa.Math.s 5000 mPa.Math.s, and more preferably 20 mPa.Math.s3000 mPa.Math.s. The lower limit of the aforementioned viscosity is more preferably 50 mPa.Math.s. The upper limit of the aforementioned viscosity is more preferably 2000 mPa.Math.s, and even more preferably 1500 mPa.Math.s, and particularly preferably 1200 mPa.Math.s.
(52) <<Form 1b>>
(53) The photocurable composition relating to Form 1b contains a (meth)acrylic monomer component and a photopolymerization initiator, and the adhesive force of the cured product is less than or equal to 1.5 N, and the shock absorbing ability of the cured product is greater than or equal to 20% and less than or equal to 80%.
(54) The inventors of the present disclosure focused on the shock absorbing ability of a cured product obtained by photocuring a photocurable composition (hereinafter also simply called cured product), from the standpoint of suppressing the formation of cracks and clefts in a product.
(55) Due to the inventors of the present disclosure studying the above-described point, the inventors arrived at the knowledge that, in a case of increasing the shock absorbing ability of a cured product, the adhesive force of the cured product increases, and this is one cause of deteriorating the handleability.
(56) Due to the photocurable composition of Form 1b containing a (meth)acrylic monomer component and a photopolymerization initiator, and the adhesive force of the cured product being less than or equal to 1.5 N, and the shock absorbing ability of the cured product being greater than or equal to 20% and less than or equal to 80%, when the photocurable composition of the first embodiment is photocured, a cured product having excellent handleability and suppression of cracks and clefts can be obtained.
(57) In Form 1b, the adhesive force of the cured product is similar to the above-described case of Form 1a, and preferred aspects also are similar.
(58) <Shock Absorbing Ability>
(59) The shock absorbing ability of the cured product of Form 1b is greater than or equal to 20% and less than or equal to 80%.
(60) By making the shock absorbing ability of the cured product be greater than or equal to 20%, the occurrence of breakage (formation of fissures, formation of tears, formation of cracks, and the like) at the cured product can be suppressed.
(61) From standpoints similar to those described above, the shock absorbing ability of the cured product is preferably greater than or equal to 30%, and more preferably greater than or equal to 40%.
(62) By making the shock absorbing ability of the cured product be less than or equal to 80%, the adhesive force of the cured product becoming excessively large can be prevented, and the handleability can thereby be maintained.
(63) From standpoints similar to those described above, the shock absorbing ability of the cured product is preferably less than or equal to 70%, and more preferably less than or equal to 60%.
(64) Due to the shock absorbing ability of the cured product being in the above-described range, and the adhesive force of the cured product being less than or equal to 1.5 N, in the same way as the case of the above-described rupture elongation, the restorability can be improved, and the amount of deformation at the time of restoring can be kept down better.
(65) A method of adjusting the value of the shock absorbing ability by adjusting the aromatic ring concentration of the (meth)acrylic monomer component, a method of adjusting the value of the shock absorbing ability by adjusting the (meth)acryloyl group concentration (mol/g) of (meth)acrylic monomer (A) that is described later, and the like are examples of methods of adjusting the value of the shock absorbing ability. Details are described hereinafter.
(66) Method of Measuring Shock Absorbing Ability
(67) The method of measuring the shock absorbing ability of the cured product in the present disclosure is as follows.
(68) First, by illuminating visible light onto the photocurable composition by using a 3D printer, the photocurable composition is shaped to length 20 mmwidth 20 mmthickness 3 mm, and a shaped product (layered width 50 m) is obtained. In the aforementioned illuminating of the visible light using the 3D printer, visible light of a wavelength of 405 nm is illuminated onto the respective layers within a range of 5.0 mJ/cm.sup.210 mJ/cm.sup.2 and under the condition of becoming a desired thickness.
(69) By illuminating ultraviolet light of a wavelength of 365 nm under the condition of 10 J/cm.sup.2 onto the shaped product that was obtained as described above, and definitively curing the shaped product, a cured product is obtained. The obtained cured product that has been left at 37 C. for 15 minutes is used as the object of measurement of shock absorbing ability.
(70) Shock absorbing ability of the cured product in the present disclosure means the extent of the decrease in the maximum load measured by a load cell, in a case in which an iron ball is dropped freely onto the cured product.
(71) More specifically, the value of A that is derived by the following formula is used as the shock absorbing ability (A, unit: %) of the cured product in the present disclosure.
(72)
(73) In the formula, A(%) represents the shock absorbing ability, N.sub.0 represents the maximum load measured by a load cell in a case in which, at 23 C., in a state in which a zirconia plate of a thickness of 1 mm and length 30 mmwidth 30 mm is placed on the load cell, an iron ball (diameter 16.7 mm, 18.8 g) is freely dropped onto the center of the zirconia plate from a position of a height of 50 cm from the load cell above the zirconia plate, and N represents the maximum load measured by a load cell in a case in which, at 23 C., in a state in which a zirconia plate of a thickness of 1 mm and length 30 mmwidth 30 mm is placed on the load cell, and moreover, the cured product that is the object of measurement and has a thickness of 3 mm, a length of 20 mm and a width of 20 mm is placed on the center of the aforementioned zirconia plate, an iron ball (diameter 16.7 mm, 18.8 g) is freely dropped onto the center of the cured product from a position of a height of 50 cm from the load cell above the cured product.
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