Motor
11652385 · 2023-05-16
Assignee
Inventors
Cpc classification
H02K1/24
ELECTRICITY
H02K5/10
ELECTRICITY
B62D5/0403
PERFORMING OPERATIONS; TRANSPORTING
B60T13/74
PERFORMING OPERATIONS; TRANSPORTING
B62D5/0406
PERFORMING OPERATIONS; TRANSPORTING
H02K5/1732
ELECTRICITY
B60T17/02
PERFORMING OPERATIONS; TRANSPORTING
H02K2213/03
ELECTRICITY
International classification
Abstract
One embodiment relates to a motor comprising: a housing; a stator disposed in the housing; a rotor disposed in the stator; a shaft coupled to the rotor; a cover disposed on the housing; and an upper bearing disposed on the cover. The cover comprises: a first body having the upper bearing disposed thereon; a second body disposed on the lower side of the first body; a third body disposed on the lower side of the second body; and a protrusion part protruding in the radial direction from the outer peripheral surface of the second body, wherein the third body comprises an inclined surface inclining inwardly with respect to the outer peripheral surface of the second body. Accordingly, when a system and the motor are combined, the motor prevents an increase in the amount of interference between the housing and the cover by means of a reaction force design between the cover and each of the housing and the bearing, and thus a coupling failure in the assembly, as a result of a reaction force, occurring when the system and the motor are coupled may be prevented.
Claims
1. A motor comprising: a housing; a cover disposed on the housing; and an upper bearing disposed on the cover, wherein the cover includes a first body on which the upper bearing is disposed, a second body disposed under the first body, a third body disposed under the second body, and a protrusion protruding from an outer circumferential surface of the second body in a radial direction, an outer circumferential surface of the protrusion is in contact with the inner circumferential surface of the housing, and an outer circumferential surface of the third body is inclined inward with respect to the outer circumferential surface of the second body.
2. The motor of claim 1, wherein: the first body includes a first groove concavely formed in a shaft direction; the upper bearing is disposed in the first groove; an inner surface of the first body forming the first groove and an outer circumferential surface of the upper bearing form a first angle (θ1); and the first angle (θ1) is in a range of 2.5° to 3.5°.
3. The motor of claim 1, wherein: an outer circumferential surface of the first body is disposed further inward than the outer circumferential surface of the second body; and a sealing member is disposed between the outer circumferential surface of the first body and an inner circumferential surface of the housing.
4. The motor of claim 1, wherein: the second body includes a first region extending from an edge of a lower side of the first body in the radial direction and a second region extending from a lower surface of the first region in a shaft direction; the protrusion is disposed on an outer circumferential surface of the second region; and a width of the protrusion in the shaft direction is less than a width of the second region of the second body in the shaft direction.
5. The motor of claim 1, wherein the protrusion includes a first surface in contact with an inner circumferential surface of the housing and a second surface which extends from a lower surface of the first surface and is inclined inward with respect to the first surface.
6. The motor of claim 5, wherein: a curved surface disposed on a central portion of the first surface is in contact with the inner circumferential surface of the housing; and a curvature of the curved surface is the same as a curvature of the inner circumferential surface of the housing.
7. The motor of claim 6, wherein: the second surface and the outer circumferential surface of the second body form a second angle (θ2); and a lower end of the second surface is disposed between the second body and the third body.
8. The motor of claim 1, wherein: an inclined surface of the third body and the outer circumferential surface of the second body form a third angle (θ3); and the third angle (θ3) is in a range of 4° to 5.5°.
9. The motor of claim 8, wherein, when the upper bearing is pressed, the third angle (θ3) is decreased by 1° and is in a range of 3° to 4.5°.
10. The motor of claim 1, wherein: the housing includes a housing body and a plurality of protrusions protruding inward from an inner circumferential surface of the housing body; and the protrusions are disposed in second grooves concavely formed in the outer circumferential surface of the third body in the radial direction.
Description
DESCRIPTION OF DRAWINGS
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MODES OF THE INVENTION
(12) Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
(13) However, the technical spirit of the present invention is not limited to some embodiments which will be described and may be realized using various other embodiments, and at least one component of the embodiments may be selectively coupled, substituted, and used to realize the technical spirit within the range of the technical spirit.
(14) In addition, unless clearly and specifically defined otherwise by context, all terms (including technical and scientific terms) used herein can be interpreted in a sense generally understandable to those skilled in the art, and meanings of generally used terms, such as those defined in commonly used dictionaries, will be interpreted in consideration of contextual meanings of the related technology.
(15) In addition, the terms used in the embodiments of the present invention are considered in a descriptive sense and not to limit the present invention.
(16) In the present specification, unless clearly indicated otherwise by the context, singular forms include the plural forms thereof, and in a case in which “at least one (or one or more) among A, B, and C” is described, this may include at least one combination among all combinations which can be combined with A, B, and C.
(17) In descriptions of components of the present invention, terms such as “first,” “second,” “A,” “B,” “(a),” and “(b)” can be used.
(18) The terms are only to distinguish one element from another element, and an essence, order, and the like of the element are not limited by the terms.
(19) It should be understood that, when an element is referred to as being “connected or coupled” to another element, such a description may include both a case in which the element is directly connected or coupled to another element, and a case in which the element is connected or coupled to another element with still another element disposed therebetween.
(20) In a case in which any one element is described as being formed or disposed “on or under” another element, such a description includes both a case in which the two elements are formed or disposed to be in direct contact with each other and a case in which one or more other elements are interposed between the two elements. In addition, when one element is described as being formed “on or under” another element, such a description may include a case in which the one element is formed at an upper side or a lower side with respect to another element.
(21) Hereinafter, embodiments will be described in detail with reference to the accompanying drawings, and components that are the same or correspond to each other are denoted by the same reference numeral regardless of the figure number, and redundant description thereof will be omitted.
(22)
(23) Referring to
(24) The motor 1 may be a motor used in an electronic power steering (EPS) system. The EPS system may assist a steering force using a driving force of the motor to secure turning stability and quickly provide a restoring force of a vehicle. Accordingly, a driver of the vehicle can safely travel. Alternatively, the motor 1 may be a motor used in an anti-lock brake system (ABS). That is, the shaft 600 in the motor 1 may be connected to a brake system of a vehicle to transmit a force for controlling a braking force so as to solve an unstable steering problem generated when a brake pedal is pressed while the vehicle is running.
(25) The housing 100, the cover 200, and the upper bearing 300 may form an exterior of the motor 1. In this case, the cover 200 may be disposed to cover an open upper portion of the housing 100.
(26) An accommodation space may be formed by coupling of the housing 100 and the cover 200 therein. In addition, as illustrated in
(27) The housing 100 may accommodate the stator 400, the rotor 500, and the like therein. In this case, a shape or material of the housing 100 may be variously changed. For example, the housing 100 may be formed of a metal material which withstands even high temperatures well.
(28) Referring to
(29) The housing body 110 may be formed in a cylindrical shape. In addition, the stator 400, the rotor 500, and the like may be disposed in the housing body 110.
(30) In addition, the lower bearing 900 may be disposed on a bottom surface of the housing body 110. In this case, the housing body 110 may include a housing protrusion 111 protruding from the bottom surface in the shaft direction to arrange the lower bearing 900. Accordingly, an outer circumferential surface of the lower bearing 900 disposed on an outer circumferential surface of a lower side of the shaft 600 may be supported by the housing protrusion 111.
(31) When the housing 100 and the cover 200 are coupled, the protrusions 120 may support the cover 200. Accordingly, a preset height of the cover 200 in the shaft direction is maintained due to the protrusions 120 so that the cover 200 may be disposed on the housing 100.
(32) The protrusion 120 may be formed to protrude from an inner circumferential surface 112 of the housing body 110 in the radial direction. In addition, the protrusion 120 may include an upper surface 121.
(33) In addition, at least three protrusions 120 may be disposed on the housing body 110 in a circumferential direction at the same intervals. That is, since the protrusions 120 of the housing 100 are coupled to the cover 200 at at least three points and support a lower portion side of the cover 200, shaking of the cover 200 in the shaft direction is prevented or minimized.
(34) In addition, since at least three protrusions 120 are disposed on the housing body 110 in the circumferential direction at the same intervals, a concentric state of the housing 100 and the cover 200 may be maintained.
(35) Meanwhile, the protrusion 120 may protrude due to an embo process. That is, a force may be applied to an outer side of the housing body 110 so that the protrusion 120 may protrude inward from the housing body 110.
(36) The cover 200 may be disposed on an open surface of the housing 100, that is, the upper portion of the housing 100, to cover the housing 100. In this case, the cover 200 may be coupled to the upper portion of the housing 100 in a press-fitting manner. In this case, the cover 200 may be formed of a synthetic resin material such as plastic.
(37) In addition, a lower portion of the cover 200 may be supported by the protrusion 120 of the housing 100. In addition, a hole may be formed in a central portion of the cover 200 to arrange the shaft 600. In this case, the shaft 600 may be disposed in the hole.
(38)
(39) Referring to
(40) The upper bearing 300 is disposed at a central portion of an upper portion of the first body 210. For example, a first groove 211 may be concavely formed at a central portion of the first body 210 in the shaft direction. In addition, the upper bearing 300 is disposed on the first groove 211. In this case, the upper bearing 300 may be coupled to the first groove 211 in a press-fitting manner.
(41) The first groove 211 may be disposed adjacent to an outer side of the hole.
(42) Referring to
(43) Referring to
(44) When the upper bearing 300 is disposed in the first groove 211, a lower side of the upper bearing 300 is in contact with the inner surface 211a, but an upper side thereof does not come into contact with the inner surface 211a. That is, an upper portion side of the outer circumferential surface 310 of the upper bearing 300 is disposed to be spaced apart from the inner surface 211a.
(45) In this case, the first angle θ1 may be in the range of 2.5° to 3.5°. However, when the system 40 presses the upper bearing 300, the first angle θ1 may be decreased by about 1° with respect to the outer circumferential surface 310 of the upper bearing 300.
(46) Accordingly, since the inner surface 211a of the first body 210 is formed to have a predetermined inclination with respect to the outer circumferential surface 310 of the upper bearing 300, even when the upper bearing 300 is pressed by the system 40 in the shaft direction, an increase in the amount of interference due to a reaction force between the upper bearing 300 and the inner surface 211a of the cover 200 may be avoided.
(47) Meanwhile, the upper bearing 300 may be disposed to be spaced apart from a bottom surface 211b of the first groove 211. In addition, an elastic member (not shown) such as a washer may be disposed between the bottom surface 211b of the first groove 211 and the upper bearing 300. Accordingly, even when the upper bearing 300 is pressed by the system 40 in the shaft direction, the elastic member may elastically support the upper bearing 300.
(48) In addition, as illustrated in
(49) Referring to
(50) In addition, an outer circumferential surface 212 of the first body 210 may be disposed further inward than the outer circumferential surface 221 of the second body 220. As illustrated in
(51) Accordingly, a sealing member 1000 may be disposed between the outer circumferential surface 212 of the first body 210 and the inner circumferential surface 112 of the housing 100. In this case, the sealing member 1000 may be disposed above the second body 220. Accordingly, the motor 1 may include the sealing member 1000 disposed between the inner circumferential surface 112 of the housing 100 and the outer circumferential surface 212 of the first body 210 of the cover 200.
(52) In this case, the sealing member 1000 may be formed of a rubber material, and a cross section thereof may be formed to have an ‘X’ or ‘D’ shape. In the case in which the cross section has the ‘X’ shape, end points forming the ‘X’ shape are in contact with the outer circumferential surface 212 of the first body 210 and the inner circumferential surface 112 of the housing 100. In addition, in the case in which the sealing member 1000 is formed in the ‘D’ shape, when one portion including a curvature is disposed to be in contact with the outer circumferential surface 212 of the first body 210, and the other portion is disposed to be in contact with the inner circumferential surface 112 of the housing 100, an effect in which a foreign material is prevented from being introduced may be further achieved. However, the present invention is not limited thereto. For example, an O-ring may also be disposed as the sealing member 1000.
(53) Accordingly, the sealing member 1000 may prevent liquid such as water from being introduced into the motor 1.
(54) The second body 220 may be disposed under the first body 210. In this case, the second body 220 may be formed in a disc shape in which a hole is formed in a central portion thereof but is not necessarily limited thereto.
(55) Referring to
(56) Accordingly, the outer circumferential surface 221 of the second body 220 may be an outer circumferential surface of the second region 223. In addition, the sealing member 1000 may be disposed on the first region 222.
(57) The third body 230 may be disposed under the second body 220.
(58) Referring to
(59) As illustrated in
(60) The inclined surface 231 may have a third angle θ3 with respect to the outer circumferential surface 221 of the second body 220. In this case, the third angle θ3 may be in the range of 4° to 5.5°. However, when the system 40 presses the upper bearing 300, the third angle θ3 may be decreased by about 1° with respect to the inner circumferential surface 112 of the housing 100. Accordingly, the third angle θ3 may be formed to have 3° to 4.5°.
(61) Accordingly, since the inclined surface 231 is formed to have a predetermined inclination with respect to the outer circumferential surface 221 of the second body 220, even when the upper bearing 300 is pressed by the system 40 in the shaft direction, the inclined surface 231 does not come into contact with the inner circumferential surface 112 of the housing 100. Accordingly, due to the inclined surface 231, an increase in the amount of interference due to a reaction force between the housing 100 and the inner surface 211a of the cover 200 may be avoided.
(62) In addition, since the inclined surface 231 extends from a lower side of a second surface 242 to form the third angle θ3, the increase in the amount of interference due to the reaction force between the housing 100 and the inner surface 211a of the cover 200 may be further avoided.
(63) The protrusion 240 may protrude outward from the outer circumferential surface 221 of the second body 220. In addition, the protrusion 240 may be in contact with the inner circumferential surface 112 of the housing 100.
(64) Referring to
(65) The protrusion 240 may include a first surface 241 in contact with the inner circumferential surface 112 of the housing 100 and the second surface 242 inclined inward from a lower side of the first surface 241.
(66) The first surface 241 may be disposed on the second surface 242. In addition, the first surface 241 may be disposed to be spaced outward from the outer circumferential surface 221 of the second body 220. Accordingly, when the housing 100 and the cover 200 are coupled, the first surface 241 may be in contact with the inner circumferential surface 112 of the housing 100.
(67) Referring to
(68) As illustrated in
(69) The second surface 242 may have a second angle θ2 with respect to the outer circumferential surface 221 of the second body 220. In this case, the second angle θ2 may be in the range of 7° to 32°. In addition, the second surface 242 may be referred to as a fourth inclined surface.
(70) However, when the system 40 presses the upper bearing 300, the second angle θ2 may be decreased by about 1° with respect to the inner circumferential surface 112 of the housing 100.
(71) Accordingly, since the second surface 242 is formed to have a predetermined inclination with respect to the outer circumferential surface 221 of the second body 220 and disposed further inward than the first surface 241, even when the upper bearing 300 is pressed by the system 40 in the shaft direction, the second surface 242 does not come into contact with the inner circumferential surface 112 of the housing 100. Accordingly, the increase in the amount of interference due to the reaction force between the housing 100 and the inner surface 211a of the cover 200 may be avoided due to the second surface 242.
(72) The second groove 250 may be formed in a lower side of the cover 200.
(73) The second groove 250 may be concavely formed in an outer circumferential surface of the third body 230 in the radial direction. Accordingly, the protrusion 120 of the housing 100 may be disposed in the second groove 250.
(74) In this case, the second groove 250 may include an inclined surface formed in order to prevent interference with the protrusion 120. In this case, the inclined surface forming the second groove 250 may be referred to as a third inclined surface. As illustrated in
(75) Due to the coupling of the protrusion 120 and the second groove 250, the movement of the cover 200 may be prevented in the circumferential direction.
(76) When the protrusion 120 and the second groove 250 are coupled, the upper surface 121 of the protrusion 120 may be in contact with a lower surface of the second body 220.
(77) Since the cover 200 is supported by the protrusion 120, the cover 200 may be disposed at a preset position with respect to the housing 100 in the shaft direction.
(78) However, since an edge of the lower portion side of the cover 200 is supported by the protrusion 120, when the system 40 presses the upper bearing 300, a bending phenomenon may occur in which a central portion of the cover 200 is bent inward in the shaft direction.
(79) However, in the motor 1, the increase in the amount of interference due to the reaction force may be avoided due to the inner surface 211a, which is formed to have the first angle θ1, of the cover 200, the second surface 242, which is formed to have the second angle θ2, of the cover 200, and the inclined surface 231 formed to have the third angle θ3 even when the upper bearing 300 is pressed.
(80)
(81) Referring to
(82) In addition, the second angle θ2 may become a second-1 angle θ2-1 which is decreased from the second angle θ2 by about 1° with respect to the inner circumferential surface 112 of the housing 100. However, since the second surface 242 does not come into contact with the inner circumferential surface 112 of the housing 100, the increase in the amount of interference due to the reaction force may be avoided.
(83) In addition, the third angle θ3 may become a third-1 angle θ3-1 which is decreased from the second angle θ2 by about 1° with respect to the inner circumferential surface 112 of the housing 100. However, since the inclined surface 231 does not come into contact with the inner circumferential surface 112 of the housing 100, the increase in the amount of interference due to the reaction force may be avoided.
(84) As illustrated in
(85) The stator 400 electrically interacts with the rotor 500 to induce rotation of the rotor 500. The stator 400 is coupled to an inside of the housing 100. In addition, the stator 400 may include a plurality of magnets. The magnets generate a rotating magnetic field with a coil wound around the rotor 500. In each of the magnets, an N-pole and an S-pole may be alternately disposed around the center C in the circumferential direction.
(86) Meanwhile, the stator 400 may include a stator core in order to arrange the magnet but is not necessarily limited thereto. The stator core may be manufactured by coupling a plurality of divided cores or manufactured in a single core form formed as one barrel.
(87) The rotor 500 is disposed inside the stator 400. That is, the stator 400 may be disposed outside the rotor 500.
(88) The rotor 500 may include a rotor core and the coil. The rotor core may be formed in a form in which a plurality of thin steel plates are stacked but is not necessarily limited thereto. For example, the rotor core may also be formed as one single product.
(89) A plurality of teeth may be formed to protrude from an outer circumferential surface of the rotor core. The tooth may be disposed to protrude in the radial direction from a center of the rotor 500. In this case, the tooth may be disposed to face the magnet. In addition, the coil is wound around each of the teeth. In this case, an insulator may be installed on the tooth. The insulator insulates the stator core from the coil.
(90) When a current is supplied to the coil, an electrical interaction is induced between the coil and the magnet so that the rotor 500 may be rotated. In the case in which the rotor 500 is rotated, the shaft 600 is also rotated with the rotor 5000. In this case, the shaft 600 may be supported by the upper bearing 300 and the lower bearing 900.
(91) The commutator 700 is coupled to the shaft 600. In addition, the commutator 700 may be disposed above the rotor 500. In addition, the commutator 700 is electrically connected to the coil of the rotor 500.
(92) The brush 800 may be disposed under the cover 200. To this end, the motor 1 may include a brush holder. In this case, the brush 800 may be disposed in the brush holder.
(93) In addition, an elastic member (not shown) such as a spring is disposed in the brush holder to press one side of the brush 800. Accordingly, the other side of the brush 800 is in contact with the commutator 700.
(94) In addition, the motor 1 includes a terminal, a connector, a choke coil, a capacitor, and the like to allow power supplied from an external power device to be supplied to the brush 800.
(95) While the invention has been shown and described with reference to the exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
REFERENCE NUMERALS
(96) TABLE-US-00001 1: MOTOR 100: HOUSING 120: PROTRUSION 200: COVER 210: FIRST BODY 220: SECOND BODY 230: THIRD BODY 240: PROTRUSION 250: SECOND GROOVE 300: UPPER BEARING 400: STATOR 500: ROTOR 600: SHAFT 700: COMMUTATOR 800: BRUSH 900: LOWER BEARING 1000: SEALING MEMBER