METAL-INSULATOR-METAL (MIM) ENERGY STORAGE DEVICE WITH LAYERED STACK AND MANUFACTURING METHOD
20230147809 · 2023-05-11
Inventors
- M Shafiqul Kabir (VÄSTRA FRÖLUNDA, SE)
- Vincent Desmaris (GÖTEBORG, SE)
- Anders Johansson (ÖCKERÖ, SE)
- Ola Tiverman (VÄSTRA FRÖLUNDA, SE)
- Karl Lundahl (GÖTEBORG, SE)
- Rickard Andersson (GÖTEBORG, SE)
- Muhammad Amin Saleem (GÖTEBORG, SE)
- Maria Bylund (GÖTEBORG, SE)
- Victor Marknäs (MÖLNDAL, SE)
Cpc classification
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
H01L29/0676
ELECTRICITY
H01L28/91
ELECTRICITY
H01G4/33
ELECTRICITY
International classification
H05K1/18
ELECTRICITY
Abstract
A MIM energy storage device comprising a bottom electrode; a plurality of electrically conductive vertical nanostructures; a bottom conduction-controlling layer conformally coating each nanostructure in the plurality of electrically conductive vertical nanostructures; and a layered stack of alternating conduction-controlling layers and electrode layers conformally coating the bottom conduction-controlling layer, the layered stack including at least a first odd-numbered electrode layer at a bottom of the layered stack, a first odd-numbered conduction-controlling layer directly on the first odd-numbered electrode layer, and a first even-numbered electrode layer directly on the first odd-numbered conduction-controlling layer. Each even-numbered electrode layer in the layered stack is electrically conductively connected to the bottom electrode; and each odd-numbered electrode layer in the layered stack is electrically conductively connected to any other odd-numbered electrode layer in the layered stack.
Claims
1. A metal-insulator-metal (MIM) energy storage device comprising: a plurality of electrically conductive vertical nanostructures, each extending from a first end of the nanostructure to a second end of the nanostructure; a bottom conduction-controlling layer conformally coating each nanostructure in the plurality of electrically conductive vertical nanostructures; and a layered stack comprising alternating conduction-controlling layers and electrode layers conformally coating the bottom conduction-controlling layer, the layered stack including at least a first odd-numbered electrode layer at a bottom of the layered stack, a first odd-numbered conduction-controlling layer directly on the first odd-numbered electrode layer, and a first even-numbered electrode layer directly on the first odd-numbered conduction-controlling layer, wherein: each even-numbered electrode layer in the layered stack is electrically conductively connected to the nanostructures; and each odd-numbered electrode layer in the layered stack is electrically conductively connected to any other odd-numbered electrode layer in the layered stack.
2. The MIM energy storage device according to claim 1, wherein: the MIM energy storage device further comprises a top electrode; and a topmost odd-numbered electrode layer in the layered stack is electrically conductively connected to the top electrode.
3. The MIM energy storage device according to claim 2, wherein the topmost odd-numbered electrode layer in the layered stack is electrically conductively connected to the top electrode at a plurality of connection locations, each being along a straight line passing through the first end and the second end of a respective one of the nanostructures in the plurality of electrically conductive vertical nanostructures.
4. The MIM energy storage device according to claim 1, wherein the electrically conductive vertical nanostructures in the plurality of electrically conductive vertical nanostructures are carbon nanofibers.
5. (canceled)
6. The MIM energy storage device according to claim 4, wherein each of the carbon nanofibers has a corrugated surface structure and/or is a branched nanofiber.
7. The MIM energy storage device according to claim 1, wherein the nanostructures in the plurality of electrically conductive vertical nanostructures are grown from a bottom electrode.
8. The MIM energy storage device according to claim 7, further comprising a catalyst layer between the bottom electrode and the first end of each nanostructure in the plurality of electrically conductive vertical nanostructures.
9. The MIM energy storage device according to claim 8, wherein the catalyst layer is a pre-patterned catalyst layer.
10. The MIM energy storage device according to claim 9, wherein the catalyst layer is pre-patterned in a periodic configuration.
11. (canceled)
12. (canceled)
13. (canceled)
14. (canceled)
15. The MIM energy storage device according to claim 1, wherein each conduction-controlling layer is made of solid dielectric material.
16. The MIM energy storage device according to claim 1, wherein each conduction-controlling layer is an electrolyte.
17. (canceled)
18. The MIM energy storage device according to claim 1, further comprising: a first connecting structure for external electrical connection of the MIM energy storage device; and a second connecting structure for external electrical connection of the MIM energy storage device, wherein: the nanostructures and each even-numbered electrode layer in the layered stack are electrically conductively connected to the first connecting structure; and each odd-numbered electrode layer in the layered stack is electrically conductively connected to the second connecting structure.
19. The MIM energy storage device according to claim 18, wherein the MIM energy storage device comprises: a MIM energy storage device layer including the plurality of electrically conductive vertical nanostructures, the bottom conduction-controlling layer, and the layered stack; a connecting structure layer including the first connecting structure and the second connecting structure; and a redistribution layer arranged between the MIM energy storage device layer and the connecting structure layer, the redistribution layer being configured to electrically conductively connect the nanostructures of the MIM energy storage device layer with the first connecting structure of the connecting structure layer, and electrically conductively connecting at least one odd-numbered electrode layer in the layered stack of the MIM energy storage device layer with the second connecting structure of the connecting structure layer.
20. The MIM energy storage device according to claim 19, wherein the redistribution layer comprises: a first redistribution sub-layer having a first conductor pattern layer including a first pad electrically conductively connected to the nanostructures of the MIM energy storage device layer, and a second pad electrically conductively connected to at least one odd-numbered electrode layer in the layered stack of the MIM energy storage device layer; and a second redistribution sub-layer having a second conductor pattern layer including a first conductor trace electrically conductively connecting the first pad of the first redistribution sub-layer with the first connecting structure of the connecting structure layer, and a second conductor trace electrically conductively connecting the second pad of the first redistribution sub-layer with the second connecting structure of the connecting structure layer.
21. The MIM energy storage device according to claim 19, wherein the redistribution layer further comprises at least one via, passing through the redistribution layer to electrically conductively connect a first side of the redistribution layer with a second side of the redistribution layer.
22. (canceled)
23. (canceled)
24. (canceled)
25. The MIM energy storage device according to claim 18, wherein each of the first connecting structure and the second connecting structure at least partly forms an outer boundary surface of the MIM energy storage device.
26. An electronic device comprising: a printed circuit board (PCB); an integrated circuit (IC) on the PCB; and the MIM energy storage device according to claim 18 connected to the IC.
27. (canceled)
28. (canceled)
29. A method of manufacturing a metal-insulator-metal (MIM) energy storage device, comprising the steps of: providing a substrate with a bottom electrode; providing, on the bottom electrode, a plurality of electrically conductive nanostructures in such a way that each nanostructure in the plurality of electrically conductive nanostructures extends substantially vertically from the bottom electrode and a first end of the nanostructure is in electrically conductive contact with the bottom electrode; applying a conformal bottom conduction-controlling layer on each nanostructure in the plurality of electrically conductive nanostructures provided on the bottom electrode; and forming, on the bottom conduction-controlling layer, a layered stack of alternating conduction-controlling layers and electrode layers conformally coating the bottom conduction-controlling layer, the layered stack including at least a first odd-numbered electrode layer at a bottom of the layered stack, a first odd-numbered conduction-controlling layer directly on the first odd-numbered electrode layer, and a first even-numbered electrode layer directly on the first odd-numbered conduction-controlling layer, wherein the layered stack is formed in such a way that each even-numbered electrode layer in the layered stack is electrically conductively connected to the bottom electrode, and each odd-numbered electrode layer in the layered stack is electrically conductively connected to any other odd-numbered electrode layer in the layered stack.
30. The method according to claim 29, further comprising the steps of: forming a first connecting structure for external electrical connection of the MIM energy storage device; forming a second connecting structure for external electrical connection of the MIM energy storage device; and at least partly embedding the MIM energy storage device in an electrically insulating encapsulation material, in such a way that the first connecting structure and the second connecting structure are uncovered by the electrically insulating encapsulation material.
31. (canceled)
32. (canceled)
33. (canceled)
34. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0099] These and other aspects of the present invention will now be described in more detail, with reference to the appended drawings showing an example embodiment of the invention, wherein:
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0112]
[0113] In
[0114] To provide for even more compact electronic devices, with even higher processing speeds, it would be desirable to reduce the space occupied by the capacitors 7 needed for decoupling and temporary energy storage, and to reduce the distance between an IC 5 and the capacitors 7 serving that IC 5.
[0115] This can be achieved using MIM energy storage devices according to embodiments of the present invention, in this case discrete MIM-capacitor components, since such MIM-capacitor components can be made with a considerably smaller package height than conventional MLCCs with the same capacitance and footprint.
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[0119] The connecting structure layer 23 comprises the first connecting structure 15 and the second connecting structure 17 referred to above with reference to
[0120] The redistribution layer 25 is configured to electrically conductively connect the bottom electrode 27 of the MIM energy storage device layer 21 with the first connecting structure 15 of the connecting structure layer 23, and electrically conductively connecting at least one odd-numbered electrode layer in the layered stack 33 of the MIM energy storage device layer 21 with the second connecting structure 17 of the connecting structure layer 23.
[0121] As is schematically shown in
[0122]
[0123] With continued reference to the enlarged portion of
[0124] In embodiments where the MIM energy storage device 11 is a capacitor, each conduction-controlling layer is made of solid dielectric.
[0125] In the example configuration of
[0126] Although not shown in
[0127] Moreover, additional sub layer(s) for example as metal diffusion barrier not shown in the figure may conveniently be present in accordance with the present invention disclosure.
[0128] A second example configuration of the MIM energy storage device 11 will now be described with reference to
[0129] It should be understood that the MIM energy storage device 11 configurations in
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[0131] As is schematically shown in
[0132] In the example of
[0133] It should be noted that many other conductor patterns than that shown in
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[0136] Turning first to
[0137] As was described above with reference to
[0138] The layered stack 33 of alternating conduction-controlling layers and electrode layers coats the bottom conduction-controlling layer 31 and includes at least a first odd-numbered (first) electrode layer 39 at a bottom of the layered stack 33, a first odd-numbered (first) conduction-controlling layer 41 directly on the first odd-numbered electrode layer 39, and a first even-numbered (second) electrode layer 43 directly on the first odd-numbered conduction-controlling layer 41. In the example configuration of
[0139] Each even-numbered electrode layer (the second electrode layer 43) in the layered stack 33 is electrically conductively connected to the bottom electrode 27, and each odd-numbered electrode layer (the first electrode layer 39 and the third electrode layer 47) in the layered stack 33 is electrically conductively connected to any other odd-numbered electrode layer in the layered stack (to each other), and thus also to the top electrode 69. In the example configuration of
[0140] In the second example configuration of
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[0142] In a first step 100, a substrate is provided. The substrate, which may for example be a glass, silicon, SiC, ceramic, or polymer substrate, has the above-mentioned bottom electrode 27 provided thereon. Between the substrate and the bottom electrode 27, there may be a so-called sacrificial layer.
[0143] In the subsequent step 101, a plurality of electrically conductive nanostructure 29 is provided in such a way that each nanostructure 29 extends substantially vertically from the bottom electrode 27 and a first end 35 of the nanostructure 29 is in electrically conductive contact with the bottom electrode 27. Advantageously, the nanostructures 29 may be grown from the bottom electrode 27, using, per se, known techniques for growing vertical nanostructures.
[0144] Thereafter, in step 102, the vertical nanostructures 29, and portions of the bottom electrode 27 left uncovered by the nanostructures 29, may be conformally coated by a bottom conduction-controlling layer 31. The bottom conduction-controlling layer 31, as well as additional conformal layers in the MIM energy storage device 11, may be deposited using any known method suitable for making conformal layers, such as for example via vapor deposition, thermal processes, atomic layer deposition (ALD), etc. Advantageously, the bottom conduction-controlling layer 31 may be coated uniformly with atomic uniformity over the nanostructures 29.
[0145] In the next step 103, a layered stack 33 comprising alternating conduction-controlling layers and electrode layers conformally coating the bottom conduction-controlling layer is formed on the bottom conduction-controlling layer 31. The layered stack includes at least a first odd-numbered electrode layer 39 at a bottom of the layered stack 33, a first odd-numbered conduction-controlling layer 41 directly on the first odd-numbered electrode layer 39, and a first even-numbered electrode layer 43 directly on the first odd-numbered conduction-controlling layer 41. The layered stack 33 is formed in such a way that each even-numbered electrode layer in the layered stack is electrically conductively connected to the bottom electrode, and each odd-numbered electrode layer in the layered stack is electrically conductively connected to any other odd-numbered electrode layer in the layered stack.
[0146] In an optional step 104, the substrate may be removed, for example by selectively removing the sacrificial layer when such a layer is present on the substrate. Alternatively, the substrate may be thinned, for example through chemical or mechanical polishing.
[0147] In an additional optional step 105, one or several layers, such as one or more redistribution layers and one or more connection structure layers may be formed using, per se, known methods and materials.
[0148] The person skilled in the art realizes that the present invention by no means is limited to the preferred embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims.
[0149] In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. A single processor or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.