Linear electromechanical actuator
20230137763 ยท 2023-05-04
Inventors
Cpc classification
H02K7/10
ELECTRICITY
H02K5/16
ELECTRICITY
H02K7/06
ELECTRICITY
H02K5/1732
ELECTRICITY
H02K11/20
ELECTRICITY
International classification
H02K5/16
ELECTRICITY
Abstract
A linear electromechanical actuator includes a housing, a transmission converting rotational movement into translational movement, an electric motor having a stator mounted on the housing and a rotor that transmits the rotational movement to the transmission for conversion into translational movement, a bearing support rotatably securing the transmission within the housing and having a plurality of bearings, a force sensor arranged so that, upon application of an axial load to the transmission, the bearings of the bearing support provide transmission of an axial force from the transmission to the force sensor, and a plate having an inner part and an outer part connected by at least three bridges. The outer part of the plate is clamped between two housing parts and the inner part of the plate is clamped between two bearings of the bearing support.
Claims
1. A linear electromechanical actuator, comprising: a housing comprising a plurality of housing parts; a transmission configured to convert a rotational movement into a translational movement, the transmission being arranged in the housing and having a radial direction and an axial direction; an electric motor arranged in the housing, the electric motor comprising a stator mounted on an inner surface of the housing and a rotor configured to transmit the rotational movement to the transmission for converting the rotational movement into the translational movement; a bearing support rotatably securing the transmission within the housing and comprising a plurality of bearings; a force sensor arranged so that, upon application of an axial load to the transmission, the plurality of bearings of the bearing support provide a transmission of an axial force from the transmission to the force sensor; and a plate having at least an inner part and an outer part arranged in the radial direction of the transmission, the inner and outer parts being connected by at least three bridges, wherein the outer part of the plate each arranged in the radial direction is clamped between two housing parts, and the inner part of the plate arranged in the radial direction is clamped between two of the plurality of bearings of the bearing support.
2. The linear electromechanical actuator according to claim 1, wherein the force sensor is arranged on one side of the plurality of bearings taken in the axial direction of the transmission so as to cause an interaction between an outer ring of one of the bearings and the force sensor.
3. The linear electromechanical actuator according to claim 2, further comprising a spring arranged on a side of the plurality of bearings opposite to the force sensor taken in the axial direction of the transmission, the spring being configured to apply a preload to the force sensor.
4. The linear electromechanical actuator according to claim 1, wherein the force sensor comprises resistance strain gauges fixed on the at least three bridges.
5. The linear electromechanical actuator according to claim 1, wherein the bearings are mounted into rings made from an antifriction material.
6. The linear electromechanical actuator according to claim 1 further comprising an abutting ring having a thickness that is equal to a thickness of the plate, the abutting ring being arranged between inner rings of the bearings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In support of the present description, reference will be made to the accompanying drawings, in which:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION OF EMBPDIMENTS OF THE INVENTION
[0030] According to
[0031] The RSD comprises a cylinder 8 with an internal thread rotatably mounted within the housing, threaded rollers 9, an RSD screw 10 (hereinafter referred to as screw 10) with a threaded section, and a rod 11, the components mounted in the cylinder 8 and configured for translational movement. The screw 10 is arranged coaxially with the rod 11. At the end of the rod 11, which is arranged outside the EMA, e.g., a threaded hole (not shown in the drawing) can be provided for connection with the working member of the equipment on which it is fixed. It should be noted that in other embodiments, e.g., wherein a large stroke of the rod is not required, the output member of the EMA can be formed by an RSD screw. The RSD has a longitudinal axis of symmetry which coincides with the EMA axis. The EMA Axis is indicated for clarity purpose in
[0032] Threaded rollers 9 are mounted in said cylinder 8 interacting with the internal thread of the cylinder 8 and the threaded section of the screw 10, and configured for transferring force from the cylinder 8 to the rod 11. The electric motor comprises an electric motor stator 12 and an electric motor rotor. The stator 12 is affixed on the inner surface of the housing 3. The electric motor rotor is formed by mounting permanent magnets 13 of the electric motor rotor onto the outer surface of the cylinder 8 of the RSD. However, in other embodiments, the EMA can have a different type of electric motor, wherein the electric motor rotor can comprise windings. Thus, the cylinder 8 is the rotor shaft of the electric motor. It should be noted that in other embodiments, the part corresponding to the RSD rod can be configured for applying rotational movement by means of an electric motor, and the RSD cylinder can be formed as an output member configured for translational movement.
[0033] The EMA further comprises a position sensor 14. The rotor 14a of the sensor 14 is fixedly mounted on the cylindrical surface of the shaft 8a which is fixedly connected to the cylinder 8 and configured for joint rotation. The position sensor 14 is used to determine the rotation angle of the cylinder 8 and transmit the angle value over the cable (not shown in the figure) connected to the connector 15 to a control system (not shown in the figure) in analog or digital form in order to determine the position and rotational speed of the electric motor rotor and, therefore, the speed and position of the rod 11 and the formation of the stator 12 supply voltage. It should be noted that in this embodiment, the cylinder 8 forms part of the roller screw drive and also part of the electric motor rotor.
[0034] The cylinder 8 has an internal thread. A thread section with a length approximately equal to the length of the threaded rollers 9 is arranged on the outer surface of the screw 10. The threaded rollers 9 are fixed on the screw 10 so that they cannot move along the axis of the screw 10, but can, in a planetary motion, roll along the thread of the screw 10 and the cylinder 8 with an internal thread. When the cylinder 8 rotates, the threaded rollers 9 move along with the screw 10 and the rod 11 in an axial direction with respect to the cylinder 8. The rod 11 is the output element of the EMA and is configured for translational movement. Thus, the above design of the EMA is an inverted roller screw drive circuit.
[0035] According to this and the other embodiments, the rod 11 is thus movable, preferably shiftable, between an extended position, wherein the rod 11 protrudes at least partially outside of the housing and a retracted position wherein the rod is into the housing exactly as shown for example in
[0036] The cylinder 8 is mounted on a bearing support consisting of two angular contact ball bearings 16 and 17 which transfer axial load from the cylinder 8 with an internal thread to housing parts 4 and 5. Further, the cylinder 8 is mounted on a bearing support formed by a radial bearing 18.
[0037] A plate 19 is mounted between the outer rings of bearings 16 and 17. During assembly, by tightening the nut 20, a force is created compressing the bearings 16 and 17. Thus, the axially inner part 19a of the plate 19 is clamped between the bearings 16 and 17. Moreover, the compression force on the plate 19 prevents respective movement of the plate 19 and the bearings 16 and 17. The plate 19 does not require precise centering with respect to the axis of the cylinder 8 and the bearings 16 and 17, however, for its positioning during assembly, the plate 19 has at least two protrusions 19c shown in
[0038] The outer ring of the bearing 16 abuts against the force sensor 21, which in turn abuts against the ring 22 mounted within the housing part 6. The ring 22 distributes the force from the force sensor to the housing part 6. The force applied to the rod 11 is transmitted to the screw 10 and the cylinder 8 through the rollers 9 and to the force sensor 21 through the bearings 16 and 17. When a force is applied to the rod 11, elastic deformation of all parts in the force chain between the rod 11 and the EMA housing occurs. When the force sensor 21 is deformed, the cylinder 8 and the bearings 16 and 17 move along the EMA axis for a distance equal to the deformation of the force sensor 21. The signal from the force sensor 21 is transmitted to the control system via a connector 23. The force sensor can comprise a strain gauge or a piezoelectric sensor. The strain gauge allows to control the force over a longer force application time period, and a piezoelectric sensor has a faster response, i.e., altering the signal when the force is changed. The cylinder 8 with mounted bearings 16 and 17 and the plate 19 is centered with respect to the axis of housing parts 4 and 5 using a tooling.
[0039] The outer part of the plate 19b is clamped between the housing parts 4 and 5. The compressive force of the housings 4 and 5 is selected based on the lack of opening of the joints between the parts forming the EMA housing, but the force should not be less than a value sufficient to fix the plate 19 and the housings 4 and 5 preventing them from relative movement. The plate 19 is configured to bend elastically in the axial direction along the EMA axis in the radially inner part 19a (closest to the EMA axis) with respect to the radially outer part 19b thereof. The radially inner part 19a is connected to the radially outer part 19b with eight bridges 19d. There may be at least three bridges 19d. The number of bridges 19d depends on the degree of bending of the plate 19 and the required working life. The radially inner part 19a is prevented from moving in the radial direction with respect to the radially outer part 19b. The plate 19, within the limits of its elastic deformation, provides freedom of movement for the cylinder 8 in the longitudinal direction when a force is applied to the rod 11, and prevents radial movement of the cylinder 8. On the ends of housings 4 and 5 closest to the plate 19 in the area of the bridges 19d, recesses (grooves) are formed with a depth allowing freedom of bending for the bridges 19d without contact with the housings 4 and 5. The recesses 4a in the housing 4 are shown in
[0040] The thickness of the plate 19 is selected based on the magnitude of the elastic deformation of the EMA parts since plate 19 must bend to a distance corresponding to the magnitude of elastic deformation of the EMA parts, including the force sensor 21, and based on the required working life of the EMA since the plate 19 must be able to withstand the stresses arising from its bending during the working life of the EMA. In one embodiment, the plate 19 is formed by cutting or punching out a sheet of metal and then folding back the protrusions 19c.
[0041] The EMA structure can comprise a spring 24 preloading the force sensor 21, i.e. providing a preload in order to eliminate force measurement by the force sensor 21 near the zero point wherein signal nonlinearity can be observed at the force sensor 21. It should be noted that the more linear the correspondence between the signal level of the force sensor 21 and the magnitude of the force, the more accurately the force on the rod 11 can be controlled. Further, the springs 24 allow to avoid movement of the cylinder 8 away from the force sensor when the working member is moved. Thus, the magnitude of force generated by the springs 24 is selected depending on the weight of the working member, i.e., the force required to move it. The spring 24 can be formed by a spring pack to provide a change in their length corresponding to the change in the length of the force sensor 21 when the force acting on it changes.
[0042] In order to achieve elastic properties within the limits of deformation to which the plate 19 is subjected during longitudinal movement of the EMA rotor during operation of the EMA, the plate is made, e.g., of spring steel or bronze and is subjected to heat treatment.
[0043] According to another embodiment, the force sensor can comprise strain gauges (not shown in the figures) fixedly attached, e.g., glued, to the bridges 19d of the plate 19. The number of strain gauges is generally equal to the number of bridges 19d, but when a large number of bridges 19d is used, the number of strain gauges can be a multiple of the number of bridges 19d, and the strain gauges are evenly distributed around the axis of the EMA rotor. The strain gauges have, e.g., a rectangular shape, with the short side of the strain gauge facing the rotor axis. The strain gauges are mounted so as to be in the deformation area of the bridge 19d. In this embodiment, the plate 19 can be less flexible and can have an increased thickness. The increased thickness not only allows to provide the plate with working life equal or longer than the working life of the RSD, but also allows for grooves to be made on the end surfaces of the plate in the areas where the strain gauges are mounted, so that the ends of the strain gauges can be located in the contact area of the outer rings of bearings 16, 17 with the inner part 19a of the plate 19, and in the contact area of the housings 4, 5 with the outer part 19b of the plate 19, which allows the deformation area of the bridges 19d to match the deformation area of the strain gauges. In this embodiment, when a compressive or tensile force is applied, the plate bends to one side or the other, as a result of which the strain gauges are deformed along with the plate, due to which their resistance changes, and the signal of the strain gauges changes accordingly. This embodiment allows measuring both compressive and tensile forces because the strain gauges can sense changes in the positions of the bridges in the axial direction both due to the application of a compressive force and due to the application of a tensile force to the EMA.
[0044] In various embodiments of the EMA, the cylinder 8 can be mounted on at least one bearing support which can be formed by at least two bearings sufficient to ensure fixation and transmission of radial and axial load. An embodiment is contemplated when the bearing support is formed, e.g., by three angular contact bearings, between two of which a part of the plate 19a is clamped, which allows to increase the force that the EMA can withstand or to increase working life when the force is constant.
[0045] In another embodiment shown in
[0046] Between the inner rings of the bearings 16 and 17, a ring (not shown in the figure) can be mounted, the ring having thickness equal to that of the plate 19. For instance, the ring can be cut from the same blank used for the plate for a particular EMA. Thus, when tightening the nut 20, it is not required to provide a torque creating a certain force to achieve a frictional engagement between the plate 19 and the outer rings of the bearings 16 and 17, thus preventing relative movement thereof in the radial direction, and, at the same time, excluding excessive compression force from being applied to the bearing balls of the beatings 16 and 17. The nut 20 can be tightened with an increased torque with an increased tolerance, which increases manufacturability of the EMA.
[0047] The rod 11 can be prevented from rotating during EMA operation by means of an anti-rotation assembly comprising the shaft of the anti-rotation assembly (not shown in the figure) arranged outside of the EMA parallel to the rod 11. The anti-rotation assembly further comprises a bridge (not shown in the figure) arranged outside of the EMA and attached to the rod 10 and the shaft of the anti-rotation assembly so that it is prevented from respective movement and thus connecting the rod 11 and the shaft of the anti-rotation assembly. The bridge prevents respective movement of the rod 11 and the shaft of the anti-rotation assembly. The anti-rotation assembly further comprises a hub with a connecting flange (not shown in the figure), the hub attached to the side surface of the flange 1 by means of, e.g., fastening screws (not shown in the figure) passed through through-holes (not shown in the figure) in said connecting flange and screwed into threaded openings (not shown in the figure) on the side surface of the flange 1. The hub has a through opening, the axis of which is parallel to the axis of the rod 11 and, therefore, to the axis of the shaft of the anti-rotation assembly. The shaft of the anti-rotation assembly is configured to pass through the hub opening. Thus, the rod 11 is prevented from rotation around its axis and moves translationally.
[0048] The EMA assembly method includes the use of a tooling.
[0049] In one embodiment, the tooling is a ring of small thickness, into the end surface of which four long rods of small diameter are inserted coaxially with the axis of the ring. The rods are evenly spaced along the circumference. The diameter of the arrangement of the rods is selected so that the rods can enter the space (gap) between the outer surfaces of the bearings 16 and 17 and the surface of the openings in the housing parts 4 and 5. A section of each of the rods is formed by rollers ground with high precision. This section of rollers has a length approximately equal to the total length of bearings 16 and 17 and the plate 19. The second section of the tooling rods is formed by flexible bases fixed on the ring base of the tooling. The flexibility of the bases is necessary so that the arrangement of the rods on the tooling and the placement of the EMA rotor in the housing 4 before using the tooling would not require high accuracy during assembly. The number of rods depends on the configuration of the EMA housing. For instance, in order to assemble an EMA with a housing tightened by fastening screws in three places evenly distributed along the circumference, a tooling with three rods is required. To improve the accuracy of centering the rotor with respect to the EMA housing, the diameter of the opening in the housing parts 4 and 5 is selected so that the diameter is slightly smaller than the spanning size of two rods located diametrically opposite each other and pressed against the outer ring of the bearing 16 or 17. In order for the rods to fit in the gap between the outer rings of the bearings 16 and 17 and the housing parts 4 and 5, the housing parts 4 and 5 are heated before assembly so that the diameter of the holes therein increases. When mounting the tooling, each rod passes into the space between the two bridges of the plate 19 and enters the gap between the outer rings of the bearings 16 and 17 and the housing parts 4 and 5. After that, the parts matched in this way are cooled so that the gaps between the tooling rods and the housing parts disappear. Housing parts 4 and 5 are tightened with fastening screws. Finally, the assembly is reheated in order to remove the tooling. The use of the tooling is advantageous in that it does not lead to increased complexity of the EMA parts and increases the force measuring accuracy because the friction between bearing 16 and 17 and housing part 4 and 5 is eliminated.
[0050] The rings 25 and 26 and the tooling in various embodiments allow centering the EMA rotor with respect to the housing parts, which not only increases the accuracy of positioning the rotor 14a of the sensor 14 with respect to the stator of the sensor 14, but also reduces the skew of the rod 11 relative to the EMA rotor. Therefore, the skew of the RSD rod relative to the internal thread of the RSD is decreased, thus increasing uniformity of the distribution of loads in the contacts of the threads of the cylinder 8, the rollers 9 and the screw 10 and, therefore, extending the working life of the RSD.
[0051] Although embodiments of the EMA have been described where permanent magnets 13 are mounted on the outer surface of the cylinder 8, the disclosed plate 19 can be arranged so that an increased measurement accuracy of the force applied to the rod 11 and reduced weight and dimensions are achieved in the EMA structure, where the electric motor and the RSD are arranged in series or parallel to each other. The reduction in weight and dimensions is achieved in comparison with the prior art design that eliminates friction between the outer rings of the bearings and the housing. For instance, the electric motor rotor can be formed by mounting permanent magnets on the outer surface of a hollow or solid shaft placed in series with the cylinder 8 and connected thereto without the possibility of relative movement using, e.g., a flange. The cylinder 8 and the rotor can rotate jointly. The electric motor stator in such an embodiment is arranged in the electric motor housing which is placed in series with the housings with the cylinder 8 arranged therein. The electric motor housing and the housings in which the cylinder 8 is arranged are fixed to prevent relative movement by means of, e.g., fastening screws arranged at the corners of the housings, passed through the openings in the electric motor housing and screwed into threaded openings in the housing in which the cylinder 8 is arranged. To provide rotation, the rotor and cylinder 8 have at least one bearing support comprised of at least two bearings and arranged in the housings similar to the housings 4 and 5. The plate 19 is clamped between the outer rings of the bearings and the housings. An embodiment is contemplated, where the rotor shaft on bearing supports and the electric motor stator are arranged in a housing, the axis of which is parallel to the axis of the housings in which the cylinder 8 is rotatably arranged on at least one bearing support comprised of at least two bearings and arranged in the housings similar to the housings 4 and 5. The plate 19 is clamped between the outer rings of the bearings and the housings. The EMA comprises a housing with the electric motor housing and the housings in which the cylinder 8 is arranged connected to one end thereof. Within the housing, pulleys are arranged on the end of the rotor shaft and on the end of a shaft fixedly attached to the cylinder 8. Each pulley has an axial opening through which a fastening screw is passed, screwed into a threaded opening in the rotor shaft and the shaft on the cylinder 8, respectively, in order to prevent relative movement of the pulleys with the rotor and the cylinder 8. A belt is tensioned on the pulleys. When the electric motor rotor rotates, the pulley drives the belt, which in turn drives the pulley on the cylinder 8, which leads to translational movement of the rod 11 as previously described.
[0052] The disclosed EMA according to the described embodiment is operated as follows. When AC voltage is supplied to the electric motor stator 12, a rotating electric field of the stator 12 is generated, which rotates the rotor with permanent magnets 13. The position sensor 14 determines the rotation angle of the electric motor rotor. The signal from the position sensor 14 is fed to the control system to determine the position and speed of the EMA rod 11 and to form the supply voltage of the stator 12. The rotation of the rotor leads to the rotation of threaded rollers 9 and their translational movement along with the screw 10 and the rod 11 connected thereto.
[0053] The force arising on the rod 11 is transmitted to the screw 10, the rollers 9, the cylinder 8, the bearings 16 and 17 and the force sensor 21. The occurrence of the force on the rod 11 leads to an increase in the current consumed by the stator 12, the value of which is limited by the controller and approximately corresponds to said force. When the force on the force sensor 21 changes, the signal thereof changes accordingly, and the signal is transmitted to the control system. Depending on the signal level of the force sensor 21, the controller gives a command to change the magnitude of the current until the signal of the force sensor 21 is within a predetermined tolerance. It should be noted that other embodiments of the method for controlling the force generated by the EMA are possible. For instance, when the signal of the force sensor 21 changes, the movement of the EMA rod in the corresponding direction is set until the signal of the force sensor 21 is within a predetermined tolerance.
[0054] It should be noted that, although the above description discloses a design of the EMA with an inverted RSD, where the cylinder 8 is simultaneously a part of the EMA rotor shaft and a part of the RSD, as it comprises an internal thread in contact with the rollers 9, the plate 19 can be used in designs with the so-called conventional RSD. In this case, the EMA rotor is formed by a hollow cylinder (essentially the cylinder 8 in the described embodiment without an internal thread) with magnets 13 affixed on the surface thereof. An elongated RSD screw with an external thread coaxial with the cylinder is arranged within the EMA rotor. The RSD screw is fixedly attached to the shaft 8a which is attached to the EMA rotor. Around the RSD screw, rollers (not shown in the figure) with an external thread are evenly distributed, the rollers arranged within a nut with an internal thread (not shown in the figure), and the threads of the rollers contact the thread of the RSD screw and the thread of the nut. The EMA rod is formed by a cylinder with an axial opening enclosing the RSD screw, the rod is fixedly attached to the nut at one end and can move along with it along the screw axis. The stroke of the EMA rod is limited by the length of the screw. The EMA according to this embodiment is characterized in that when the EMA rotor rotates, the RSD screw also rotates, and the rollers move along with the nut in a planetary motion around the screw axis and, therefore, along with the rod along the RSD screw axis. Therefore, the improvement in centering of the EMA rotor in this embodiment also increases working life of the EMA as the skew of the nut and the rollers with respect to the RSD screw is reduced and, therefore, the uniformity of the distribution of loads in the contacts of the threads of the nut, the rollers and the RSD screw increases.