Acoustic panel for a nacelle of an aircraft propulsion unit, and related manufacturing methods
11686247 · 2023-06-27
Assignee
Inventors
Cpc classification
B32B3/266
PERFORMING OPERATIONS; TRANSPORTING
B64D33/04
PERFORMING OPERATIONS; TRANSPORTING
B64D2033/0206
PERFORMING OPERATIONS; TRANSPORTING
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
G10K11/00
PHYSICS
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C7/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G10K11/16
PHYSICS
F04D29/665
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B15/20
PERFORMING OPERATIONS; TRANSPORTING
B64D33/06
PERFORMING OPERATIONS; TRANSPORTING
F02K1/827
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B2250/40
PERFORMING OPERATIONS; TRANSPORTING
B64D29/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
F02C7/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An acoustic panel with a cellular core includes cells that are provided with one or more obstacles, each of the obstacles extending transversely in relation to the main axis of the associated cell so as to increase the length of the path (F) that sound waves travel through the cell. Methods enabling the production of such a panel implements steps of cutting, folding and bonding that are suitable for creating cells provided with such obstacles.
Claims
1. An acoustic panel with resonators for a nacelle of an aircraft propulsion unit, the acoustic panel comprising a plurality of adjoining acoustic cells which form a cellular core, each acoustic cell being delimited by a peripheral wall, and each acoustic cell extending along a longitudinal main axis corresponding to an axis of propagation of sound waves, from a front end up to a rear end of the acoustic cell, wherein at least one acoustic cell among the plurality of acoustic cells includes a first obstacle and a second obstacle extending transversely with respect to the longitudinal main axis of the at least one acoustic cell, from the peripheral wall of the at least one acoustic cell, the obstacles having a free end edge which delimits a passage with a portion of an opposite wall to increase a length of a path traveled by the sound waves through the at least one acoustic cell, wherein the first obstacle and the second obstacle are shifted along the longitudinal main axis, wherein a passage defined by a free end edge of the first obstacle and a passage defined by a free end edge of the second obstacle is radially shifted so as to form a baffle to increase the length of the path traveled by the sound waves through the at least one acoustic cell, and wherein at least one of the first and second obstacles comprises a central portion which extends transversely with respect to the longitudinal main axis of the at least one acoustic cell and two lateral portions, each lateral portion extending in an oblique direction with respect to the longitudinal main axis of the at least one acoustic cell, each oblique direction being between 30° and 60° with respect to the longitudinal main axis.
2. The acoustic panel according to claim 1, wherein a portion of the free end edge of the first obstacle and a portion of the free end edge of the second obstacle are superimposed along the longitudinal main axis of the acoustic cell to inhibit the sound waves from drawing a direct path from the front end up to the rear end of the at least one acoustic cell.
3. The acoustic panel according to claim 1, wherein the at least one acoustic cell includes at least one acoustically permeable septum which extends across the at least one acoustic cell.
4. The acoustic panel according to claim 3, wherein the at least one acoustically permeable septum extends from the free end edge of one of the first and second obstacles, up to the peripheral wall of the at least one acoustic cell.
5. The acoustic panel according to claim 3, wherein the at least one acoustically permeable septum extends from the free end edge of the first obstacle up to the free end edge of the second obstacle.
6. The acoustic panel according to claim 1, wherein the peripheral wall of the at least one acoustic cell comprises six faces forming a hexagonal cell, at least one of the first and second obstacles being fastened to at least two adjacent faces of the at least one acoustic cell.
7. The acoustic panel according to claim 1, wherein the peripheral wall of the at least one acoustic cell comprises six faces forming a hexagonal cell, at least one of the first and second obstacles being fastened to at least two non-adjacent faces of the at least one acoustic cell.
8. A nacelle for an aircraft propulsion unit comprising at least one acoustic panel according to claim 1.
9. A method for manufacturing an acoustic panel according to claim 1, the method comprising: fastening at least one ribbon to a first plate and a second plate to the first plate by respective nodal portions; and forming non-nodal portions of the first plate and the second plate, the non-nodal portions being shaped such that each non-nodal portion of the first plate forms, with a respective non-nodal portion of the second plate, the peripheral wall of each acoustic cell delimiting a corresponding acoustic cell of the cellular core, such that a portion of the at least one ribbon forms one of the first or second obstacle in the at least one acoustic cell.
10. The method according to claim 9, wherein, during the fastening step, the at least one ribbon extends throughout the nodal portions of the first plate and the second plate.
11. The method according to claim 9, wherein a strip is fastened to one end of the at least one ribbon during the fastening step, and during the forming step, the non-nodal portion of the at least one ribbon forming the at least one of the first and second obstacles is shaped by pulling the strip.
12. The method according to claim 9, wherein the peripheral wall of the at least one acoustic cell comprises six faces forming a hexagonal cell, the at least one of the first and second obstacles being fastened to three adjacent faces of the at least one acoustic cell, the three adjacent faces being portions of the first plate or the second plate.
13. A method for manufacturing an acoustic panel according to claim 1, the acoustic panel further comprising a first plate and a second plate fastened together by nodal portions, wherein non-nodal portions of the first plate and the second plate form walls delimiting cells of the cellular core, the method comprising fastening the first obstacle to a respective non-nodal portion of the first and second plates.
14. The method according to claim 13, wherein a first fastening leg of the first obstacle is fastened to a non-nodal portion of the first plate, the first fastening leg extending in a direction of a first end of the at least one acoustic cell, and wherein a second fastening leg of the first obstacle is fastened to a non-nodal portion of the second plate, the second fastening leg extending in a direction of a second end of the at least one acoustic cell.
15. The method according to claim 13, wherein a first fastening leg of the first obstacle is fastened to a non-nodal portion of the first plate, the first fastening leg extending in a direction of one end of the at least one acoustic cell, and wherein a second fastening leg of the first obstacle is fastened to a non-nodal portion of the second plate, the second fastening leg extending in a direction of the same end of the at least one acoustic cell.
16. An acoustic panel with resonators for a nacelle of an aircraft propulsion unit, the acoustic panel comprising a plurality of adjoining acoustic cells which form a cellular core, each acoustic cell being enclosed by a peripheral wall, and each acoustic cell extending along a longitudinal main axis corresponding to an axis of propagation of sound waves, from a front end up to a rear end of the acoustic cell, wherein at least one acoustic cell among the plurality of acoustic cells includes a first obstacle extending from a first side of the peripheral wall and a second obstacle extending from an opposing second side of the peripheral wall, the first and second obstacles extending transversely with respect to the longitudinal main axis of the at least one acoustic cell, the first and second obstacles each having a respective free end edge which delimits a passage with a portion of the peripheral wall opposing the respective free end edge to increase a length of a path traveled by the sound waves through the at least one acoustic cell, wherein the first obstacle and the second obstacle are spaced from each other along the longitudinal main axis, wherein the passage defined by the free end edge of the first obstacle and the passage defined by the free end edge of the second obstacle are radially shifted away from each other so as to form a baffle to increase the length of the path traveled by the sound waves through the at least one acoustic cell, wherein at least one of the first and second obstacles comprises a central portion which extends transversely with respect to the longitudinal main axis of the at least one acoustic cell and two lateral portions, each lateral portion extending in an oblique direction with respect to the longitudinal main axis of the at least one acoustic cell, each oblique direction being between 30° and 60° with respect to the longitudinal main axis.
Description
DRAWINGS
(1) In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:
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(29) The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
DETAILED DESCRIPTION
(30) The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
(31) In the description and the claims, the longitudinal, vertical and transverse terminology will be adopted without limitation, with reference to the trihedron L, V, T indicated in the figures.
(32) The expressions “front” and “rear” will also be used without limitation, with reference to the lower portion and to the upper portion respectively of
(33)
(34) The acoustic panels 12 are designed so as to attenuate the noise emitted by the members that are housed within the nacelle 10, such as an engine or a fan (not represented).
(35) According to exemplary forms of the present disclosure described herein, the acoustic panels 12 are integrated in an air intake shroud 14, in a fan cowl or the secondary flow path 16 and in an ejection nozzle 20.
(36) Referring to
(37) The front acoustic skin 22 and the rear skin 26 extend parallel to each other and transversely. The longitudinal direction L is substantially perpendicular to the local surface of the acoustic skin 22.
(38) Also, the front acoustic skin 22 features a plurality of perforations 27, or a permeability formed by a mesh, which are adapted to enable the sound waves to penetrate into the cellular core 24.
(39) The cellular core 24 includes a plurality of acoustic cells 28 which are joined transversely and vertically to each other to form a hollow structure such as, for example, a “honeycomb.”
(40) Each cell 28 is delimited by a peripheral wall 30 extending substantially parallel to the longitudinal direction from the acoustic skin 22 up to the rear skin 26. The shape of the cell 28 may be with a hexagonal cross-section, as shown in
(41) Also, each cell 28 extends along a main longitudinal axis, generally corresponding to an axis of propagation of the sound waves, from a front end 32 of the cell 28 bearing on the acoustic skin 22, up to a rear end 34 bearing on the rear skin 26.
(42) It should be noted that the cells 28 are acoustically independent. By the terms “acoustically independent cells,” we consider cells whose walls 30 do not significantly propagate the acoustic waves from one cell to another. By these terms, we consider cells separated by tight walls or perforated walls with one or a few orifices with small dimensions and in a limited number whose function is mainly to facilitate the evacuation of liquids that might penetrate into the cells. These orifices are, in one form, in a number from two to four with a unitary section in the range of 1 to 4 mm.sup.2, and located in the walls 30 of the cells, in the immediate vicinity of the rear end 34 of the acoustic core against the rear skin 26.
(43) Obstacles are said to be opaque to acoustic waves, but may however be provided with a drainage device for the evacuation of liquids, for example, made by one or two orifices per obstacle and with a section in the range of 1 to 2 mm.sup.2 each.
(44) As shown in
(45) In addition, each obstacle 36, 38 has a free end edge 40 which delimits a passage 42 with the opposite wall 30, to enable the passage of sound waves the penetrate into the associated cell 28.
(46) The obstacles 36, 38 are shifted in depth along the longitudinal main axis of the associated cell 28.
(47) The obstacles 36, 38 are substantially opposite, that is to say that the first obstacle 36 extends from a first hooking edge 41a on the left side of the wall 30, according to
(48) In addition, the length of each obstacle 36, 38 is adapted so that the obstacles 36, 38 partially overlap in a view in longitudinal projection on a surface perpendicular to the longitudinal direction.
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(50) Consequently, the superimposed surface of the obstacles 36, 38 projected according to a plane perpendicular to the direction L is equal to the surface of the cross-section of the associated cell 28 and the sum of the projected surfaces of the two obstacles 36 and 38 is larger than the cross-section of the cell 28.
(51) In another form, the surface projected longitudinally of each obstacle 36, 38 is approximately equal to two thirds of the projected surface of the associated cell 28.
(52) Also, the surfaces projected longitudinally of the two obstacles 36, 38 have a superimposed surface 43 which corresponds to approximately one-third of the projected surface of the associated cell 28.
(53) Thus, the sound waves follow a sinuous path between the obstacles 36, 38, from the front end 32 to the rear end 34 of the associated cell 28. This sinuous path is therefore longer than the distance in a straight line between the two end faces 32 and 34.
(54) As illustrated by the arrow F in
(55) It is observed that a cell with a 30 millimeters longitudinal thickness which comprises two obstacles extending over approximately two thirds of the section of the associated cell, is equivalent to a barrier-free cell with a 64 millimeters longitudinal thickness, in terms noise attenuation with respect to a given frequency.
(56) Similarly, it is observed that a cell with a 30 millimeters longitudinal thickness which comprises three obstacles each extending over about two thirds of the section of the associated cell, the successive obstacles being attached to opposite walls, is equivalent to a barrier-free cell with a 70 millimeters longitudinal thickness, in terms of noise attenuation with respect to another considered frequency.
(57) The cells 28 are made of a composite material or a metallic material, for example aluminum.
(58) Also, the obstacles 36, 38 may be glued, welded, or fitted to the material forming the cells 28.
(59) According to another form represented in
(60) According to another form represented in
(61) According to another form represented in
(62) A septum is a permeable or multi-perforated diaphragm which is transparent to certain frequency ranges and impermeable to other frequency ranges. This arrangement makes it possible to more effectively attenuate two frequency domains.
(63) According to one form, the septum 46 is adapted to widen the range of attenuated frequencies.
(64) Thus, in the example of
(65) According to another form represented in
(66) According to another form represented in
(67) According to another form represented in
(68) According to another form represented in
(69) More particularly, the panel 12 according to
(70) The panel 12 includes a second portion 54 which is adjoined to the first portion 52 and which comprises cells 28 equipped with four obstacles 55 of the previously described type.
(71) The second portion 54 is adapted to attenuate the low frequencies and is advantageously arranged in the vicinity of a fan of the nacelle 10 for example.
(72) Finally, the panel 12 comprises in this example a third portion 56 which is adjoined to the second portion 54 and which has a cell stage 28 devoid of any obstacle.
(73) The second portion 54 of the acoustic panel 12 is equivalent, in terms of noise attenuation, to a portion comprising cells devoid of any obstacle having a larger height, in the range of two to three times the height of the second portion 54 comprising cells with obstacles.
(74) An advantage of this feature is that the rear skin 26 of the acoustic panel 12 is continuous and devoid of any perforation, therefore without degradation of mechanical performance, and the volume occupied by the acoustic treatment does not affect the volume located behind the acoustic panel 12.
(75) Without limitation, cells with obstacles and the cells devoid of any obstacles may be distributed in a checkerboard fashion over the surface of the acoustic panel 12.
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(77) The curve “a” illustrates the acoustic attenuation of a “conventional” cell with a longitudinal 30 millimeter thickness, devoid of any obstacle.
(78) The curve “a” crosses the zero reactance line, at an abscissa of about 2700 Hertz, which means that this cell effectively attenuates frequencies around 2700 Hertz, in the case of a plane wave with an incidence normal to the treatment.
(79) The curve “b,” which illustrates the acoustic attenuation of a cell including an obstacle and having a 30 millimeter thickness, effectively attenuates frequencies around 1500 Hertz.
(80) The curve “c,” which illustrates the acoustic attenuation of a cell including two obstacles and having a 30 millimeter thickness, effectively attenuates frequencies around 1300 Hertz.
(81) The curve “d,” which illustrates the acoustic attenuation of a cell including three obstacles and having a 30 millimeter thickness, effectively attenuates frequencies around 1100 Hertz.
(82) The curve “e,” which illustrates the acoustic attenuation of a cell devoid of any obstacle and having a 70 millimeter thickness, effectively attenuates frequencies around 1150 Hertz.
(83) This test shows that, at equivalent cell height, the addition of obstacles makes it possible to attenuate lower frequencies. In particular, by adding three obstacles in a 30 millimeter thick cell, the behavior of a 70 millimeter thick conventional acoustic treatment is replicated.
(84) In still other words, the addition of partial obstacles transversely to the length of a cell makes it possible to attenuate low frequencies in a cell with a smaller thickness than a cell devoid of any obstacle.
(85) The previous description is provided as a non-limiting example.
(86) It should be understood that the acoustic panel 12 may adopt planar or revolution shapes.
(87) Similarly, the cells 28 may adopt sections with various shapes.
(88) The present disclosure provides several configurations and methods for manufacturing such acoustic panels.
(89)
(90) In one method, illustrated in
(91)
(92) More specifically,
(93) In the example of
(94) The ribbon 380 also comprises several functional areas, in particular a fastening area 381 (hatched area of the ribbon) and a so-called free area 38 (non-hatched portion of the ribbon). In this example, each free area 38 is intended to constitute an obstacle for a respective cell (see below).
(95) In the form of
(96) This method further comprises a step of fastening the second plate to the first plate 300. In this example, the nodal portions 301 and 302 of the first plate 300 are fastened, for example by gluing, soldering or welding, to nodal portions of the second plate located opposite the nodal portions 301 and 302 of the first plate 300. Of course, in the regions of the nodal portions 301 and 302 where the ribbon 380 extends (regions with double hatching in
(97) After fastening the ribbon 380 to the first plate 300 and the second plate to the first plate 300, this method comprises a step of forming these different elements so as to form the portion of the acoustic panel constituted by these elements.
(98) In the forming step, the non-nodal portions of the first and second plates are shaped so that each non-nodal portion 30 of the first plate 300 constitutes, with an opposite non-nodal portion of the second plate, said peripheral wall delimiting a corresponding cell of the cellular core, and so that a portion of the at least one ribbon (non-hatched portion bearing the reference 38 in
(99) To facilitate forming and promote the formation of the desired angulations, the first plate 300 may include fold lines P30, P31, P32 and P33. These fold lines delimit respective faces of the cell (
(100) Similarly, the ribbon 380 may comprise fold lines P34, P35, P36, P37 and P38 intended to facilitate the forming and promote the formation of the desired angulations, these fold lines delimiting different facets of the obstacle 38 (
(101) In this example, it is understood that the wall of each cell will comprise, after implementation of the forming step, six faces forming a hexagonal cell, three faces being constituted by the first plate 300 (respectively between the fold lines P30 and P31, P31 and P32, and P32 and P33), three faces being constituted opposite thereto by the second plate.
(102) In this example, the obstacle 38, that is to say the so-called free area of the ribbon 380, is fastened to three adjacent faces of the associated cell. These three faces are, in the above example, portions of the first plate 300. Alternatively, these three faces could be portions of the second plate by fastening the ribbon 380 not to the first plate 300 but to the second plate.
(103) Of course, what has just been described may apply simultaneously to portions not represented in
(104) Similarly, several ribbons 380 may be used so as to constitute several obstacles 38 in the same cell.
(105) Furthermore, this method may be implemented successively by fastening another ribbon on the second plate and then fastening a third plate on the second plate, and so on.
(106)
(107) In this example, no ribbon extends throughout the nodal portions 301 and 302 of the first plate, nor consequently throughout the nodal portions of the second plate.
(108) In one form, this configuration is obtained by fastening the ribbon 380 in each cell of the cellular material after deployment of the cellular material.
(109) In another form, the plates and ribbons are fastened together in a so-called flat arrangement. Several ribbons 380A/380B are fastened on the first plate 300, between nodal portions of this plate. For example, the ribbon 380A is fastened between the nodal portions 301 and 302 of the first plate 300.
(110) Afterwards, a second plate is fastened to the first plate 300 by respective nodal portions of these plates. In this case, the nodal portions of the two plates are therefore fastened to one another by the entirety of the surfaces of the nodal portions since no ribbon extends through these nodal portions. This makes it possible to homogenize the fastening of the plates over the entire height of the cells (in the direction L) and avoids any excess thickness between the glued areas of the two plates.
(111) The ribbons of the type described above with reference to
(112) In these different examples of the method, the forming may be carried out by applying a tensile force to the plates fastened to one another (in the direction V), this tensile force tending to separate the plates from one another.
(113) This tensile force, taking into account the gluing of the plates by nodal portions and folded areas provided on the plates, makes it possible to conform the plates to constitute the cells of the cellular core.
(114) The deployment of the so-called free portions 38 of the ribbons 380/380A/380B may be carried out independently, after conformation of the cells, by applying a tensile force to these free portions 38 (in the direction V) so as to deploy the obstacles 38 in the respective cells.
(115) In one form, for a given cell, the deployment of the obstacle(s) 38 in this cell may be achieved using a strip 90 fastened to one end of the ribbon(s) 380 (
(116) In the examples of
(117) a central portion, located between the plies P35, P36 and P37, which extends transversely, and in one form generally perpendicularly (in the direction V) with respect to the main axis of the associated cell, this main axis extending along the longitudinal direction L; and
(118) two lateral portions, respectively located between the plies P34 and P35, and between the plies P37 and P38, each extending in an oblique direction with respect to said main axis of the associated cell.
(119) In another form, the plies and fastening areas of the ribbon(s) 380/380A/380B on the first plate 300 are determined so that the oblique direction of each of the lateral portions of the obstacle 38 is comprised between 30° and 60° with respect to the main axis. Advantageously, these angles enable the cell to be folded flat or deployed to form a cavity with a hexagonal section (regular or non-regular hexagon), or a rectangular section by over-expansion of the cellular core, without generating parasitic tension on the walls of the constitutive plates of the cellular material nor on the additional ribbon.
(120) In general, the manufacturing methods according to the present disclosure are implemented so as to constitute at least two obstacles 36/38/44 per cell, or even three (compare above for the advantages conferred by the multiplication of the number of obstacles per cell).
(121) As indicated above, in each cell, for two given obstacles 36/38, these obstacles 36/38 are shifted with respect to one another along the main axis, so that the passage 42 delimited by the free end edge 40 of the first obstacle 36 and the passage 42 delimited by the free end edge 40 of the second obstacle 38 are radially shifted so as to form a baffle. Such a baffle makes it possible to increase the length of the path traveled by the sound waves through the associated cell 28.
(122) For this purpose, in the example of
(123) In addition, the first and second ribbons may be positioned so that, after deployment, the lateral portions of the first and of the second ribbon are oriented in the same direction along the direction L, or so that the lateral portions of the first ribbon are oriented in one direction along the direction L and that the lateral portions of the second ribbon are oriented in the other direction along the direction L.
(124) In an example with at least two ribbons 380 fastened respectively on the first plate 300 and the second plate, it is possible to install a strip 90 fastened to the free end 38 of each of the ribbons 380. The deployment of the cellular core is made by pulling in the direction V the non-nodal portions of the first plate 300 and of the second plate, typically the respective central faces located between the fold lines P31 and P32. This deployment causes an increase in the distance between the respective free ends 38 of the ribbons 380, and therefore between the respective areas E38 for fastening the strip 90 to the ribbons. This sets the strip 90 in tension and forces the free ends 38 of the ribbons 380 to deploy transversely in the cell. In one example, the ribbons 380 will be installed so that the free ends 38 are furthest away from each other in the direction of the cell height (direction L) in order to promote the deployment without generating excessive tension on the strip.
(125) What has just been described can be generalized to cases where a cell comprises three obstacles or more.
(126) In another form, the step of fastening the plates and of forming the cells is carried out before fastening the ribbons. In this case, during these steps, the ribbons are therefore not placed on a plate. Once the cells have been formed, one or several ribbon(s), which in one variation are preformed, can be inserted and fastened therein, so as to constitute obstacles similar to those obtained by the method described above with reference to
(127) In these different examples, the plates constituting the walls of the acoustic cells may comprise or be produced of a material comprising aluminum, synthetic fibers of the Nomex® type, or of a fibrous fabric reinforced or not with a matrix. The ribbons for constituting the obstacles may comprise or be made of a material comprising aluminum, a synthetic plastic or thermoplastic film, Nomex® paper, impregnated with resin or of a fibrous tissue impregnated with resin.
(128) The plates and ribbons are, in one form, assembled by gluing using thermoplastic or thermosetting glues. Whenever the respective materials allow so, the assembly may be carried out by welding or soldering.
(129)
(130) In these configurations, a ribbon 380 is fastened on the one hand to a first plate 300, and on the other hand to a second plate.
(131) Referring to the variant of
(132) In the variant of
(133) It is considered in this document that a hexagonal cell 28 obtained according to one of these methods comprises:
(134) a central face of a first plate: in the example of
(135) two lateral faces of a first plate: in the example of
(136) a central face and two opposite lateral faces of a second plate.
(137) Thus, each lateral face of a plate is located between a nodal portion of this plate and a central face of this plate, and each central face of a plate is located between two lateral faces of this plate.
(138) In one configuration, the ribbon 380 may form a Z (
(139) According to this configuration described with reference to
(140) The ribbon 380 is folded along the fold line P01 and the fold line P02 so that a second fastening leg 381B is located opposite a lateral face of the second plate deposited on this set before fastening these two plates to each other by their respective nodal portions.
(141) In the example of
(142) In another example represented in
(143) The ribbon 380 also comprises a free surface 38 located between the two fastening legs 381A and 381B.
(144) In the example of
(145)
(146) It should be understood from the previous description that the forming step, carried out by application of a tensile force on the plates fastened to one another (compare above) makes it possible to simultaneously conform the plates to constitute the cells of the cellular core and the ribbon 380, the free portion 38 of which will constitute an obstacle in this cell.
(147) The obstacle 38 thus constituted is therefore fastened in this example to two non-adjacent, and non-nodal, faces of the associated cell 28. In the example of
(148) Combinations are possible. It is thus possible to fasten several ribbons in the same cell and/or in several cells simultaneously manufactured from two plates as described above.
(149) When a cell comprises several ribbons, the fastening portions of these ribbons may be fastened to lateral or central faces and according to directions adapted to constitute baffles capable of attenuating selected frequencies.
(150) According to a manufacturing variant, ribbons 380 of the type described above with reference to
(151) The obstacle 38, that is to say the central portion of a ribbon 380 fastened in accordance with
(152) In addition, when an edge of the central portion of the ribbon 380 extends along one face, for example the lateral face of the first plate 300 located between the fold lines P32 and P33 (
(153) In another form, such a ribbon 380 may include a third fastening portion which extends from said edge so as to strengthen the retention of the ribbon 380. In this example, this third fastening portion of the ribbon 380 would be fastened to the lateral face of the first plate 300 located between the fold lines P32 and P33 (
(154) In another form, at least one portion of the central portion 38 of the ribbon 380 may have a width larger than the width of the fastening portions 381A/381B and/or the width of one face of the cell, for example the distance separating the fold line P31 from the fold line P32. This allows increasing the surface of the obstacle 38 according to a longitudinal projection.
(155)
(156) At least two ribbons are disposed between each pair of adjacent nodal portions so as to constitute a baffle after fastening the second plate and forming the assembly.
(157) For example, the non-nodal portion 30 located between the nodal portions 302 and 303 comprises three ribbons 380B, 380C and 380D. The ribbon 380B is arranged so as to constitute an obstacle at the center of the cell and the ribbons 380C and 380D are arranged so as to constitute lateral obstacles. Such an arrangement constitutes a baffle making it possible to inhibit the sound waves from drawing a direct path from the front end up to the rear end of the associated cell.
(158) As another example, the non-nodal portion 30 located between the nodal portions 303 and 304 comprises two ribbons 380E and 380F. The ribbon 380E is arranged so as to constitute an obstacle at the center of the cell and the ribbon 380F to constitute a lateral obstacle: to do so, the central portion of this ribbon 380F extends over the entire width of the non-nodal portion 30 and comprises an opening or cutout at its center. Such an arrangement constitutes a baffle making it possible to inhibit the sound waves from drawing a direct path from the front end up to the rear end of the associated cell.
(159)
(160) The principles illustrated with reference to
(161) The variants illustrated with reference to
(162) In these different examples, the fastening legs of the ribbons may be in any shape allowing fastening of the ribbon to the plates and allowing the formation of fold lines capable of constituting the corresponding obstacle(s).
(163) In one variant, it is possible to cut a plate so as to define openings therein then fold and glue the plate thus cut so that this plate forms said peripheral walls of the cells and said at least one obstacle.
(164) The plate thus cut and folded can be glued on itself and/or on one or several other plates.
(165) An example of such a variant is represented at different development steps by
(166)
(167)
(168) The plate 300 of
(169) Each portion delimited by two nodal portions 403 and 401, or 401 and 404, or 404 and 402, is intended to be folded along a fold line K1, or K2 or K3 respectively, and to be glued, along the longitudinal areas 301-306, to another adjacent vertical portion, this other vertical portion also being delimited by two nodal portions 403 and 401, or 401 and 404, or 404 and 402, respectively.
(170) The plate 300 also comprises openings made between two longitudinal nodal portions 301-306 and between two transverse nodal portions 401-404. In the example of
(171) After gluing the different nodal portions of the plate 300 with a corresponding portion 309 (compare above), the plate 300 forms a cellular core comprising cells which extend in the direction L (horizontally in
(172)
(173) The length between two successive transverse nodal portions (403 and 401 or 401 and 404 or 404 and 402) should be sufficient so that, after folding according to K1, K2 K3, after gluing the nodal portions 401, 402, 403, 404 with the adjacent portions 309 and after gluing the nodal portions 301-306 on themselves and on the adjacent portions 309, then deployment of the alveolar cells by pulling in the direction V on at least two portions 309, the plies K1 are deployed and the length of the plate between two transverse nodal portions is at least larger than the cell width after deployment.
(174) In an exemplary form, the distance between two nodal areas 301 and 302 being three, the distance between two adjacent transverse nodal areas 403-401 will be at least two. Thus by pulling as much as possible in the direction V on portions 309 to deploy the hexagonal cells as much as possible, these can take on a rectangular shape of dimension two in the direction V and one in the direction T (rectangular cell) and the plie K1 disappears at the middle of the cell.
(175) In another form, the widths (along the direction L) of the transverse nodal portions 401 to 404 will be adopted so that, when the portions between two areas of plates 309 are folded (according to K1, K2, K3), there is at most three thicknesses of plates 300 between two portions 309.
(176) It comes out that the staggered organization of the triangular openings makes it possible to form baffles which increase the length of the path traveled by sound waves that would pass through the cells thus formed.
(177) The openings may have any other shape and be organized differently, provided that the plate 300 thus cut, folded and glued constitutes obstacles and baffles making it possible to increase the length of the wave path.
(178) In one form, the plate 300 is folded, glued and formed to successively make the portions 309 and the transverse portions (401-404, and portions located between the portions 403 and 401, 401 and 404, and 404 and 402).
(179) In another form illustrated in
(180) In a variant illustrated in
(181)
(182) Of course, the present disclosure is not limited to the examples that have just been described and numerous modifications may be made to these examples without departing from the scope of the present disclosure. For example:
(183) In the form according to the type illustrated in
(184) In the form according to the type illustrated in
(185) In the form according to the type illustrated in
(186) In the form according to the type illustrated in
(187) In one form, implementing a flat manufacturing method, it is possible to provide for ribbons or temporary additional elements having a thickness identical to the ribbons or portions of plates constituting an obstacle 38, in order to promote the parallelism of the plates or plate portions 300 during gluing.
(188) Unless otherwise expressly indicated herein, all numerical values indicating mechanical/thermal properties, compositional percentages, dimensions and/or tolerances, or other characteristics are to be understood as modified by the word “about” or “approximately” in describing the scope of the present disclosure. This modification is desired for various reasons including industrial practice, material, manufacturing, and assembly tolerances, and testing capability.
(189) As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A OR B OR C), using a non-exclusive logical OR, and should not be construed to mean “at least one of A, at least one of B, and at least one of C.”
(190) The description of the disclosure is merely exemplary in nature and, thus, variations that do not depart from the substance of the disclosure are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure.