NITROGEN OXIDE PURIFICATION SYSTEM AND CONTROL METHOD OF THE SAME

Abstract

A nitrogen oxide purification system includes an exhaust line exhausting exhaust gas from a combustion chamber. A first nitrogen oxide purification device is mounted at an upstream side of the exhaust line to primarily purify nitrogen oxides (NOx) included in the exhaust gas, and a second nitrogen oxide purification device is mounted to a downstream side of the first nitrogen oxide purification device to secondarily purify the NOx. A second injector is disposed between the first nitrogen oxide purification device and the first injector to additionally inject fuel for controlling an air/fuel ratio of the exhaust gas.

Claims

1. A control method of a nitrogen oxide purification system for removing NOx, the method comprising: determining, by a controller, a nitrogen oxide purification mode of a first nitrogen oxide purification device and a second nitrogen oxide purification device; determining, by the controller, a driving condition of an engine; and completing, by the controller, the nitrogen oxide purification mode.

2. The control method of claim 1, wherein the driving condition includes a low load driving condition, a normal load driving condition, and a high load driving condition.

3. The control method of claim 1, wherein the driving condition is determined depending on any combination of a rotational speed, an output torque, or a fuel amount of the engine.

4. The control method of claim 1, further comprising, before the step of completing: maintaining an air/fuel ratio of exhaust gas which flows into the first nitrogen oxide purification device when it is determined that the driving condition is a normal or high load driving condition.

5. The control method of claim 1, further comprising, before the step of completing: varying an air/fuel ratio of exhaust gas which flows into the first nitrogen oxide purification device when it is determined that the driving condition is a low load driving condition.

6. The control method of claim 1, wherein the nitrogen oxide purification system comprises: a first injector injecting fuel into a combustion chamber; an exhaust line exhausting the exhaust gas combusted in the combustion chamber; the first nitrogen oxide purification device mounted at an upstream side of the exhaust line to primarily purify nitrogen oxides (NOx) included in the exhaust gas; the second nitrogen oxide purification device mounted at a downstream side of the first nitrogen oxide purification device to secondarily purify the NOx included in the exhaust gas; and a second injector disposed between the first nitrogen oxide purification device and the first injector to additionally inject fuel for controlling an air/fuel ratio of the exhaust gas.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0020] FIG. 1 is a schematic diagram of a nitrogen oxide purification system according to an exemplary embodiment of the present inventive concept.

[0021] FIG. 2 is a flowchart showing control flow of a nitrogen oxide purification system according to an exemplary embodiment of the present inventive concept.

[0022] FIG. 3 is a table showing material of a nitrogen oxide purification device used for a nitrogen oxide purification system according to an exemplary embodiment of the present inventive concept.

[0023] FIG. 4 is a graph showing a driving condition of a nitrogen oxide purification system according to an exemplary embodiment of the present inventive concept.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Exemplary embodiments of the present inventive concept will hereinafter be described in detail with reference to the accompanying drawings.

[0025] FIG. 1 is a schematic diagram of a nitrogen oxide purification system according to an exemplary embodiment of the present inventive concept.

[0026] Referring to FIG. 1, a nitrogen oxide purification system may include an intake line 100, an engine 110, a first injector 120, an exhaust line 130, a second injector 140, an oxygen sensor 145, a first nitrogen oxide purification device 160, a nitrogen oxides (NOx) sensor 150, a second nitrogen oxide purification device 170, and a controller 180.

[0027] The intake line 100 supplies outside air into a combustion chamber, and the first injector 120 of the engine 110 injects a fuel into the combustion chamber to generate combustion of the air and the fuel in the combustion chamber. This combustion gas is exhausted out through the exhaust line 130.

[0028] The second injector 140 is mounted at the exhaust line 130 and injects fuel or ethanol from a fuel tank, e.g., a fuel tank connected with the first injector 120 or an extra fuel tank, (not shown) to an upstream side of the exhaust line 130.

[0029] The oxygen sensor 145 detects oxygen concentration of the exhaust gas flowing into the first nitrogen oxide purification device 160 via an inlet of the exhaust line 130 and generates a signal. The controller 180 detects an air/fuel ratio of the exhaust gas depending on the signal generated from the oxygen sensor 145 and controls the air/fuel ratio of the exhaust gas.

[0030] The NOx sensor 150 is mounted to a downstream side of the first nitrogen oxide purification device 160 or the second nitrogen oxide purification device 170 so as to detect concentration of the NOx and to transmit the detected information of the nitrogen oxides concentration to the controller 180.

[0031] The controller 180 may have at least one microprocessor which is operated by a predetermined program, and the predetermined program may include a series of commands for performing a method according to an exemplary embodiment of the present inventive concept to be described later.

[0032] In the present disclosure, a nitrogen oxide purification method effectively NOx which is a noxious gas being exhausted from the engine 110.

[0033] That is, the air/fuel ratio of the exhaust gas flowing into the first nitrogen oxide purification device 160 is controlled to be an enriched condition (A<1) in a normal or high load driving condition.

[0034] Further, the air/fuel ratio of the exhaust gas flowing into the first nitrogen oxide purification device 160 varies for a predetermined period in a low load driving condition. Herein, controlling the air/fuel ratio to vary for the predetermined period means controlling the air/fuel ratio to vary while periodically repeating a current air/fuel ratio (λ.sub.current) and a varied air/fuel ratio (λ.sub.current−Δλ).

[0035] As described above, the nitrogen oxide is purified in the first nitrogen oxide purification device 160 by controlling the air/fuel ratio of the exhaust gas which flows into the first nitrogen oxide purification device 160 to be enriched in the normal or high load driving condition, and a reducing agent is generated in the first nitrogen oxide purification device 160 at this step.

[0036] The second nitrogen oxide purification device 170 additionally purifies the NOx included in the exhaust gas using the reducing agent generated from the first nitrogen oxide purification device 160.

[0037] Further, the second nitrogen oxide purification device 170 varies the air/fuel ratio of the exhaust gas flowing into the first nitrogen oxide purification device 160 for the predetermined period in the low load driving condition.

[0038] The first nitrogen oxide purification device 160 occludes or adsorbs NOx in a lean state of the exhaust gas, and desorbs and purifies the adsorbed nitrogen oxides in an enriched state of the exhaust gas.

[0039] In addition, in the normal or high load driving condition, the first nitrogen oxide purification device 160 purifies the NOx and simultaneously generates the reducing agent. The second nitrogen oxide purification device 170 adsorbs the reducing agent generated from the first nitrogen oxide purification device 160 and reacts the adsorbed reducing agent with the supplied nitrogen oxide so as to purify the NOx.

[0040] When the first nitrogen oxide purification device 160 is provided and the second nitrogen oxide purification device 170 is not provided, NOx, which is not purified in the first nitrogen oxide purification device 160, and the reducing agent may be released into the atmosphere in the normal or high load condition.

[0041] According to the present disclosure, NOx may be additionally purified and the reducing agent released into the atmosphere may be reduced.

[0042] FIG. 2 is a flowchart showing control flow of a nitrogen oxide purification system according to an exemplary embodiment of the present inventive concept.

[0043] Referring to FIG. 2, a purification mode of a nitrogen oxide purification device is determined at step S200. The purification mode is performed by the NOx sensor 150, and is performed depending on a driving condition.

[0044] A driving condition of the engine 110 is determined at step S210. Herein, a driving condition may include low load, normal load, and high load driving conditions.

[0045] In the present disclosure, the driving condition is determined depending on any combination of a rotational speed, an output torque, or a fuel amount of the engine 110, and the driving condition is the normal or high load driving condition when the determining value is the same as or more than a predetermined value at BMEP 3-10 bar, and is a low load driving condition when the determining value is less than the predetermined value with at BMEP 3-10 bar. Herein, partial sections may overlap.

[0046] Step S230 is performed if the driving condition is determined to be a first driving condition, which is the normal or high load driving condition, at step S220, and step S232 is performed if the driving condition is determined to be a second driving condition, which is the low load driving condition, at step S222.

[0047] At step S230, the controller 180 controls the first injector 120, the second injector 140, or an intake system so as to maintain the air/fuel ratio of the exhaust gas flowing into the first nitrogen oxide purification device 160 to be enriched (λ<1).

[0048] On the other hand, at step S232, the controller 180 controls the first injector 120, the second injector 140, or the intake system so as to vary the air/fuel ratio of the exhaust gas flowing into the first nitrogen oxide purification device 160 to periodically repeat the current air/fuel ratio (λ.sub.current) and the varied air/fuel ratio (λ.sub.current−Δλ). The purification mode of nitrogen oxide is completed at step S240.

[0049] FIG. 3 is a table showing material of a nitrogen oxide purification device being used in a nitrogen oxide purification system according to an exemplary embodiment of the present inventive concept.

[0050] Referring to FIG. 3, the first nitrogen oxide purification device 160 may include at least one of a noble metal, an alkali metal, an alkaline-earth metal, and a rare earth metal, and the second nitrogen oxide purification device 170 may include at least one of a metal oxide and a zeolite.

[0051] FIG. 4 is a graph showing a driving condition of a nitrogen oxide purification system according to an exemplary embodiment of the present inventive concept.

[0052] Referring to FIG. 4, a horizontal axis represents rotational speed of the engine 110, a vertical axis represents output torque of the engine 110, the first driving condition includes sections where the rotational speed and the output torque are relatively high, and the second driving condition includes sections where the rotational speed and the output torque are relatively low. The first driving condition and the second driving condition are partially overlapped with each other.

[0053] In the present disclosure, the first injector 120 or the second injector 140 inject a fuel or a reducing agent for varying the air/fuel ratio of the second injector 140 in a nitrogen oxide purification mode of the low load driving section for 0.1-10 seconds. A duty cycle of the second injector 140 used in a nitrogen oxide purification mode of the low load driving section may be within 0-95%. The period and the duty cycle may vary depending on an engine driving condition.

[0054] In addition, the nitrogen oxide purification mode starts according to one of the amount of nitrogen oxides occluded/adsorbed in the first nitrogen oxide purification device 160 or the driving condition, and the nitrogen oxide purification is performed within 5-80% of the maximum occluded/adsorbed amount of nitrogen oxides in the first nitrogen oxide purification device 160.

[0055] Further, the present disclosure, the air/fuel ratio of the exhaust gas passing through the exhaust line 130 may be controlled by the amount and time of the reducing agent injected from the first injector 120 or the second injector 140. Furthermore, the air/fuel ratio of the exhaust gas passing through the exhaust line 130 may be controlled by the amount of the recirculation exhaust gas recirculated from the exhaust line 130 to the intake line 100, an angle of a turbine vane of a turbocharger, and opening of a throttle valve mounted to the intake line 100.

[0056] According to the present disclosure, the second nitrogen oxide purification device is mounted to a downstream side of the first nitrogen oxide purification device, the air/fuel ratio of the exhaust gas is enriched in the normal or high load condition so as to purify nitrogen oxide in the first nitrogen oxide purification device, and the nitrogen oxide are purified again by the reducing agent generated therein in the second nitrogen oxide purification device such that purification performance of nitrogen oxide may be improved and fuel consumption may be better.

[0057] In addition, in the low load condition, purification performance of the nitrogen oxide may be improved in all engine or vehicle driving conditions by periodically varying the air/fuel ratio of the exhaust gas.

[0058] While this invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.