PREPARATION AND CHARACTERIZATION OF MODIFIED OXIDE COMPOSITIONS
20170365848 · 2017-12-21
Inventors
Cpc classification
H01M4/505
ELECTRICITY
H01M4/485
ELECTRICITY
C01P2002/76
CHEMISTRY; METALLURGY
C01G45/1264
CHEMISTRY; METALLURGY
H01M4/525
ELECTRICITY
C01P2002/72
CHEMISTRY; METALLURGY
International classification
H01M4/485
ELECTRICITY
H01M4/505
ELECTRICITY
Abstract
Oxide compositions comprising a modified structure which includes the formula ABO.sub.z. The A component may comprise at a cation of least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd, and Zn, and the B component may comprise a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni. Batteries and supercapacitors comprising the oxide compositions of the present disclosure and methods of making the oxide compositions of the present disclosure are also provided.
Claims
1. A composition comprising: a modified structure comprising the formula ABO.sub.z, wherein A is a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd and Zn, B is a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni, wherein A is present in a mole fraction, X.sub.A, ranging from 0.005 to 0.2, B is present in a mole fraction, X.sub.B, of 0.8 to 0.995, and z is sufficient to balance the charge of the ABO.sub.z composition.
2. The composition according to claim 1, wherein the B element is at least one element selected from the group consisting of V, Cr, Mn and Fe.
3. The composition according to claim 1, wherein the B element is present in a mixed oxidation state.
4. The composition according to claim 1, wherein 0.05<X.sub.A<0.2, and 0.8<X.sub.B<0.95.
5. The composition according to claim 1, further comprising precious metal additives selected from the group consisting of Ru, Rh, Pd, Pt, Ag, and Au.
6. The composition according to claim 1, wherein the modified structure comprises an acid-modified structure.
7. The composition according to claim 6, wherein the acid-modified structure comprises the formula YMnO.sub.3.
8. The composition according to claim 7, wherein the structure modified by the acid comprises an orthorhombic based crystalline structure.
9. An electrochemical battery comprising: an electrolyte; an anode, a current collector in communication with an external face of the anode; a cathode comprising the composition of claim 1; and a separator positioned between the anode and the cathode.
10. A method of preparing a modified ABO.sub.z-based composition comprising: providing a starting ABO.sub.z composition; providing an acidic component; contacting the starting ABO.sub.z composition and the acidic component at first time and temperature conditions to remove a portion of the A from the starting ABO.sub.z composition to produce a modified ABO.sub.z composition; and heating the modified ABO.sub.z composition to a temperature below a phase transition temperature for the modified ABO.sub.z composition.
11. The method according to claim 10, wherein the contacting with the acidic component removes from 50% to 90% of the A from the starting ABO.sub.z composition.
12. The method according to claim 10, wherein the contacting with the acidic component removes a portion of the B from the starting ABO.sub.z composition.
13. The method according to claim 10, wherein the contacting with the acidic component removes approximately 2 A from the starting ABO.sub.z composition for every B removed from the starting ABO.sub.z composition.
14. The method according to claim 10, wherein the starting ABO.sub.z composition comprises an orthorhombic based crystalline structure.
15. The method according to claim 10, wherein the acidic component comprises an acid of sufficient strength to produce the modified ABO.sub.z composition.
16. The method according to claim 10, further comprising contacting the modified ABO.sub.z composition with a source of metallic ions.
17. The method according to claim 10, wherein in the modified ABO.sub.z composition, A is a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd and Zn, B is a cation at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni, A is present in a mole fraction, X.sub.A, of from 0.005 to 0.2, B is present in a mole fraction, X.sub.B, of from 0.8 to 0.995, and z is sufficient to balance the charge of the ABO.sub.z composition.
18. The method according to claim 17, wherein the modified ABO.sub.z composition comprises the formula YMnO.sub.3.
19. The method according to claim 17, wherein the starting ABO.sub.z composition comprises an orthorhombic based crystalline structure.
20. The method according to claim 10, wherein the phase transition temperature is no greater than 450° C.
21. The method according to claim 17, wherein A is a cation of Y, and B is a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni.
22. A method of preparing a modified AA′BB′O.sub.z composition comprising: providing a starting AA′BB′O.sub.z composition; providing an acidic component; contacting the starting AA′BB′O.sub.z composition with the acidic component at first time and temperature conditions to remove portions of the A, A′, B and B′ from the starting AA′BB′O.sub.z composition to produce a modified AA′BB′O.sub.z composition; and heating the modified AA′BB′O.sub.z composition to a temperature below its phase transition temperature.
23. The method according to claim 22, wherein A comprises a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd and Zn, and is different from A′.
24. The method according to claim 22, wherein A′ comprises a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd and Zn, and is different from A.
25. The method according to claim 22, wherein B comprises a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni, and is different from B′.
26. The method according to claim 22, wherein B′ comprises a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni, and is different from B.
27. The method according to claim 17, wherein the starting composition comprises an orthorhombic based crystalline structure.
28. The method according to claim 22, wherein the heating step comprises heating to a temperature no greater than 450° C.
29. The method according to claim 22, wherein in the modified AA′BB′O.sub.z composition: A is present in a mole fraction, X.sub.A, ranging from 0.005 to 0.2, A′ is present in a mole fraction, X.sub.A′, ranging from 0 to 0.2, B is present in a mole fraction, X.sub.B, ranging from 0.8 to 0.995, B′ is present in a mole fraction, X.sub.B′, ranging from 0 to 0.995, and z is sufficient to balance the charge of the modified AA′BB′O.sub.z composition.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate preferred embodiments of the invention and together with the detailed description serve to explain the principles of the invention. In the drawings:
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DETAILED DESCRIPTION
[0025] The present disclosure is generally directed to oxide compositions. As used herein, the term “oxide” is understood as meaning a composition comprising oxygen and another element or group of elements. According to some aspects, the present disclosure is generally directed to oxide compositions comprising a structure which includes the formula ABO.sub.z, where the A component may comprise a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd, and Zn, and the B component may comprise a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni. According to some aspects, z should be sufficient to balance the charge of the ABO.sub.z composition, and the structure may be crystalline, for example, a primarily orthorhombic and/or orthorhombic based unit cell. According to some aspects, the present disclosure is directed to a composition comprising YMnO.sub.z. Precious metal additives may also be present in the composition. Examples of precious metal additives include but are not limited to those selected from the group consisting of Ru, Rh, Pd, Pt, Ag, and Au.
[0026] According to some aspects, the A component may comprise one element or a combination of elements. In an illustrative example, the A component is Y, either alone or in combination with at least one other element.
[0027] According to some aspects, the B component may comprise one element or a combination of elements, and the B component may be comprised of mixed oxidation states. In an illustrative example, the B component is Mn, where the Mn is present in a mixed oxidation state, such as Mn.sup.3+/Mn.sup.4+, where Mn.sup.4+ is the predominate oxidation state. The concentration of Mn.sup.3+ may depend at least partly on the number of Mn defects and the concentration of residual Y in the composition. As used herein, the term “defect” refers an additional or missing atom in a crystalline structure that is charge compensated by the value of O.sub.z.
[0028] The present disclosure is also generally directed to methods of making the compositions described herein. For example, according to some aspects, the present disclosure is directed to methods of preparing a modified ABO.sub.z composition (for example, a modified YMnO.sub.3 composition) as described herein. The A component may be present in a mole fraction of X.sub.A, where X.sub.A ranges from 0.005 to 0.2, and the B component may be present in a mole fraction of X.sub.B, where X.sub.B ranges from 0.8 to 0.995.
[0029] The method may comprise providing a starting ABO.sub.z composition and an acid, modifying ABO.sub.z composition by contacting the starting ABO.sub.z composition and the acid for a time at a desired temperature to remove at least some of the A and/or B component from the starting ABO.sub.z composition, thereby producing the modified ABO.sub.z composition (hereinafter referred to as “the m-ABO.sub.z”), and heating the m-ABO.sub.z to a temperature which is below the phase transition temperature of the m-ABO.sub.z.
[0030] According to some aspects, the step of contacting the starting ABO.sub.z composition (for example, YMnO.sub.3) with the acid may remove up to 99%, optionally from about 10% to 92%, optionally from about 30% to 92%, optionally from about 40% to 92%, optionally from about 50% to 92%, and optionally 80% to 92% of the A component from the starting ABO.sub.z composition (for example, Y from the YMnO.sub.3). According to some aspects, the step of contacting the starting ABO.sub.z composition (for example, YMnO.sub.3) with the acid may remove a portion of the B component from the starting ABO.sub.z component. For example, the acidic interaction may remove a portion of the Mn from the starting YMnO.sub.3 composition.
[0031] As used herein, the term “acid” may comprise any aqueous or non-aqueous acid to produce the m-ABO.sub.z. Some illustrative examples of suitable acids include nitric, hydrochloric, sulfuric, and perchloric acids, and mixtures thereof.
[0032] The starting ABO.sub.z composition and the acid may be contacted for at least about 1 hour, preferably at least about 2 hours, more preferably at least about 3 hours, and most preferably for about 4 hours. According to some aspects, the starting ABO.sub.z composition and the acid may be contacted for about 24 hours.
[0033]
[0034]
[0035] The starting and/or modified ABO.sub.z composition may comprise a crystalline structure. As used herein, a “crystalline structure” refers to the structure of a material, the constituents of which are arranged in an ordered arrangement. According to some aspects, the crystalline structure of the starting ABO.sub.z composition may be selected in order to optimize removal of the A component from the starting ABO.sub.z composition, as described herein. For example, the starting ABO.sub.z composition may have a primarily orthorhombic and/or orthorhombic unit cell, thereby allowing the A component to be removed from the starting ABO.sub.z composition when contacted with the acidic component to obtain the modified ABO.sub.z composition, as described herein. It will be understood that the term “orthorhombic based structure” refers to a structure comprising a spatial geometry and cell symmetry that corresponds to an orthorhombic structure, but may comprise actual geometric spacing characteristics (e.g., unit cell parameters) that differ slightly from an orthorhombic structure because of atomic composition. As used herein, the term “primarily orthorhombic and/or orthorhombic based” refers to a crystalline structure where the most prevalent atomic arrangement is orthorhombic and/or orthorhombic based. In an illustrative example, the starting ABO.sub.z composition may have a structure which is at least about 60% orthorhombic and/or orthorhombic based, preferably at least about 70%, more preferably at least about 80%, even more preferably at least about 90%, and most preferably 100%. According to some aspects, the remaining starting ABO.sub.z composition structure may comprise additional crystalline arrangements, for example, a hexagonal and/or hexagonal based structure.
[0036] It is to be understood that a variety of different synthesis methods may be used to provide the ABO.sub.z composition. In one example, Y and Mn nitrates can be combined with a solid organic acid and calcined. Although the final composition is 1:1 (Y:Mn), the starting ratio may be adjusted to optimize the reactivity with acid in forming the m-ABO.sub.z composition.
[0037]
[0038] As can be seen in
[0039] According to some aspects, the starting ABO.sub.z composition may be synthesized from precursors with the A component and the B component at a mole ratio that provides a particular crystalline structure. For example, according to some aspects, the starting ABO.sub.z composition may be synthesized from precursors with the A component and the B component at a mole ratio of between about 1:1 to 1:4, preferably between about 1:1 to about 1:1.4, and more preferably from about 1:1 to 1:1.2. According to some aspects, the starting ABO.sub.z composition may be synthesized using precursors with the A component and the B component at a mole ratio of about 1:1.22, thereby resulting in a starting ABO.sub.z composition with a primarily orthorhombic and/or orthorhombic based structure, as described herein.
[0040] The phase transition temperature of the m-ABO.sub.z composition may be no greater than about 700° C., preferably no greater than about 600° C., and most preferably no greater than about 500° C.
[0041] The method may comprise a step of contacting the m-ABO.sub.z composition (e.g., the modified YMnO.sub.3 composition) with a source of metallic ions. Examples of metallic ions that may interact with the m-ABO.sub.z composition include but are not limited to precious metal additives selected from the group consisting of Ru, Rh, Pd, Pt, Ag, and Au.
[0042] According to some aspects, the method of preparing a modified oxide composition may comprise providing a starting AA′BB′O.sub.z composition, providing an acidic component, contacting the starting AA′BB′O.sub.z composition with the acidic component at a first time and temperature to remove portions of the A, A′, B and B′ from the starting AA′BB′O.sub.z composition, thereby producing a modified AA′BB′O.sub.z composition, heating the modified AA′BB′O.sub.z composition to a temperature below its phase transition temperature, and optionally isolating the modified AA′BB′O.sub.z composition.
[0043] According to some aspects, the modified AA′BB′O.sub.z composition may be heated to a temperature that is no greater than about 650° C., preferably no greater than about 550° C., and most preferably no greater than about 450° C.
[0044] According to some aspects, any combination of the A, A′, B, and B′ components of the starting and/or modified AA′BB′O.sub.z composition may be excluded. For example, the method of preparing a modified AA′BB′O.sub.z composition described herein may comprise providing a starting ABO.sub.z, AA′BO.sub.z, ABB′O.sub.z, or AA′BB′O.sub.z composition, and/or any combination thereof.
[0045] According to some aspects, the starting AA′BB′O.sub.z composition and the acidic component may be contacted for at least about 1 hour, preferably at least about 2 hours, more preferably at least about 3 hours, and most preferably for about 4 hours. According to some aspects, the starting AA′BB′O.sub.z composition and the acidic component may be contacted for about 24 hours.
[0046] According to some aspects, the A component of the AA′BB′O.sub.z composition may comprise a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd, and Zn. According to some aspects, the A′ component of the AA′BB′O.sub.z composition may comprise a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd, and Zn.
[0047] According to some aspects, the B component of the AA′BB′O.sub.z composition may comprise a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni. According to some aspects, the B′ component of the AA′BB′O.sub.z composition may comprise a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni.
[0048] According to some aspects, the compositions of the present disclosure may comprise a lattice structure capable of ion intercalation and/or interaction and/or release. For example, according to some aspects, ions may be intercalated into (and/or interact with) a lattice structure of the m-ABO.sub.z composition, where the m-ABO.sub.z composition may have, for example, a primarily orthorhombic and/or orthorhombic based crystalline structure. According to some aspects, the ion(s) may be involved in a charge transfer reaction. In this way, the m-ABO.sub.z compositions of the present disclosure may be used as, for example, an electrode in a rechargeable battery and/or capacitor material.
[0049] The present disclosure is also generally directed to batteries, such as primary lithium batteries and rechargeable lithium ion batteries, comprising the compositions of the present disclosure. For example, a rechargeable lithium ion battery may comprise a cell containing a non-aqueous solution of an ionic lithium salt or a solid polymer electrolyte. Examples of lithium salts include lithium perchlorate, lithium borohexafluoride, and any other lithium salts soluble in the electrolyte. The rechargeable lithium ion battery according to the present disclosure may also comprise a cathode which includes compositions of the present invention, where the composition is capable of both ion intercalation and release through multiple cycles of charge and discharge. According to some aspects, the rechargeable lithium ion battery may also comprise a current collector in close proximity to the external face of the cathode, and a separator, for example, a perforated or microporous organic polymer membrane that allows the passage of lithium ions there through. According to some aspects, the rechargeable electrochemical battery may also comprise an anode and/or a current collector in close proximity to the external face of the anode. According to some aspects, lithium ions may move from the anode to the cathode via the electrolyte during discharge while electrons, or electric current, flow from the component to the cathode through an outer circuit. According to some aspects, the lithium ions and the electrons may move in the opposite direction via the electrolyte or through an outer circuit, respectively, when the rechargeable electrochemical battery is recharging.
[0050] While the aspects described herein have been described in conjunction with the example aspects outlined above, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that are or may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example aspects, as set forth above, are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later-developed alternatives, modifications, variations, improvements, and/or substantial equivalents.
[0051] Thus, the claims are not intended to be limited to the aspects shown herein, but are to be accorded the full scope consistent with the language of the claims, where reference to an element in the singular is not intended to mean “one and only one” unless specifically so stated, but rather “one or more.” All structural and functional equivalents to the elements of the various aspects described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed as a means plus function unless the element is expressly recited using the phrase “means for.”
[0052] Further, the word “example” is used herein to mean “serving as an example, instance, or illustration.” Any aspect described herein as “example” is not necessarily to be construed as preferred or advantageous over other aspects. Unless specifically stated otherwise, the term “some” refers to one or more. Combinations such as “at least one of A, B, or C,” “at least one of A, B, and C,” and “A, B, C, or any combination thereof” include any combination of A, B, and/or C, and may include multiples of A, multiples of B, or multiples of C. Specifically, combinations such as “at least one of A, B, or C,” “at least one of A, B, and C,” and “A, B, C, or any combination thereof” may be A only, B only, C only, A and B, A and C, B and C, or A and B and C, where any such combinations may contain one or more member or members of A, B, or C. Nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims.
[0053] The following examples are put forth so as to provide those of ordinary skill in the art with a complete disclosure and description of how to make and use the present invention, and are not intended to limit the scope of what the inventors regard as their invention nor are they intended to represent that the experiments described below are all or the only experiments performed. Efforts have been made to ensure accuracy with respect to numbers used (e.g. amounts, dimensions, etc.) but some experimental errors and deviations should be accounted for.
EXPERIMENTAL DETAILS
Example 1: Preparation of YMnO.SUB.3
[0054] To a beaker was added a homogenized mixture of yttrium(III)nitrate pentahydrate, manganese (II) nitrate hexahydrate, and an organic acid, either citric acid or malic acid, at a mole ratio of approximately either 1:1.22:6 or 1:1:6 of yttrium to manganese to acid. The mixture was ramped to 350° C. over 3 hours and then held for 1 hour. Upon cooling, the material was ground to a fine powder. This powder was then ramped to 800° C. over 1 hour and for an additional 3 hours. Upon cooling, the powder was further ground to a very fine powder.
[0055]
[0056]
Example 2: Acid Treatment of YMnO.SUB.3
[0057] To a beaker was added 250 mg of orthorhombic YMnO.sub.3 as prepared in Example 1. To this, 30 mL of 1 M nitric acid was added, and the mixture stirred at room temperature for 24 hours. The black solid was collected by filtration, washed, and dried at 120° C. in air. Individual samples was then analyzed by XRD following 1, 2, 4, and 24 hours of acid treatment.
[0058]
Example 3—Preparation of LaMnO.SUB.3
[0059] To a beaker was added lanthanum(III)nitrate pentahydrate, manganese (II) nitrate hexahydrate, and an organic acid, either citric acid or malic acid, in a 1:1:6 mole ratio. The mixture was ramped to 350° C. over 3 hours and then held for 1 hour. Upon cooling, the material was ground to a fine powder. This powder was then ramped to 800° C. over 1 hour and for an additional 3 hours. Upon cooling, the powder was further ground to a very fine powder.
[0060]
Example 4—Acid Treatment of LaMnO.SUB.3
[0061] To a beaker was added 250 mg of LaMnO.sub.3 as prepared in Example 3. at room temperature. To this, 30 mL of 1 M nitric acid was added, and the mixture stirred at room temperature for 8 hours. The black solid was collected by filtration, washed, and dried at 120° C. in air
[0062]
Example 5—YMnO.SUB.3 .as an Electrode
[0063] Modified YMnO.sub.3 as prepared in Example 2 was used as electrode material in an electrochemical cell. The electrode consisted of 32.2% modified YMnO.sub.3, 46.5% Ketjen black, and 21.3% LiTHION binder, on a mass basis. The electrode was evaluated through 210 complete cycles of charge and discharge.
[0064]
Example 6—LaMnO.SUB.3 .with 8 Hours Acid Treatment as an Electrode
[0065] Modified LaMnO.sub.3 was prepared as described in Example 3. The resultant modified LaMnO.sub.3 was used as electrode material in an electrochemical cell. The electrode was tested through 100 complete cycles of charge and discharge.
[0066]
Example 7—LaMnO.SUB.3 .with 24 Hours Acid Treatment as an Electrode
[0067] Modified LaMnO.sub.3 was prepared was described in Example 3 except that the mixture was stirred for 24 hours instead of 8 hours. The resultant modified LaMnO.sub.3 was used as electrode material in an electrochemical cell. The electrode was tested through 110 complete cycles of charge and discharge.
[0068]
[0069] Although the foregoing description is directed to the preferred embodiments of the present teachings, it is noted that other variations and modifications will be apparent to those skilled in the art, and which may be made without departing from the spirit or scope of the present teachings.
[0070] The foregoing detailed description of the various embodiments of the present teachings has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the present teachings to the precise embodiments disclosed. Many modifications and variations will be apparent to practitioners skilled in this art. The embodiments were chosen and described in order to best explain the principles of the present teachings and their practical application, thereby enabling others skilled in the art to understand the present teachings for various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the present teachings be defined by the following claims and their equivalents.