LASER APPARATUS AND MANUFACTURING METHOD THEREOF
20170358898 · 2017-12-14
Assignee
Inventors
- Takunori TAIRA (Okazaki-shi, JP)
- Arvydas KAUSAS (Okazaki-shi, JP)
- Lihe ZHENG (Okazaki-shi, JP)
- Vincent YAHIA (Okazaki-shi, JP)
- Ryo YASUHARA (Toki-shi, JP)
Cpc classification
H01S3/08054
ELECTRICITY
H01S3/0621
ELECTRICITY
H01S3/094084
ELECTRICITY
International classification
H01S3/11
ELECTRICITY
Abstract
A technique which is suitable in joining an end surface of a laser medium to a transparent heat sink for maintaining thermal resistance therebetween low and avoiding large thermal stress from acting on the laser medium is to be provided. An end coat is provided on the end surface of the laser medium, a same-material layer constituted of a same material as the heat sink is provided on a surface of the end coat, a surface of the same-material layer and an end surface of the heat sink are activated in a substantially vacuum environment, and those activated surfaces are bonded in the substantially vacuum environment. A laser apparatus having low thermal resistance between the laser medium and the heat sink and high transparency at a joint interface therebetween, and no large thermal stress acting on the laser medium is thereby obtained.
Claims
1. A method of manufacturing a laser apparatus which includes a laser medium having an end surface and configured to emit light when excitation beam enters the laser medium, and a heat sink having an end surface and a higher thermal conductivity than the laser medium and configured to allow the excitation beam to permeate, the end surface of the laser medium being joined with the end surface of the heat sink, the method comprising: forming an end coat on the end surface of one of the laser medium and the heat sink; forming a same-material layer on a surface of the end coat, the same-material layer being constituted of a same material as another of the laser medium and the heat sink; activating a surface of the same-material layer and the end surface of the other of the laser medium and the heat sink in a substantially vacuum environment; and joining the activated surface of the same-material layer and the activated end surface of the other of the laser medium and the heat sink in the substantially vacuum environment.
2. A laser apparatus comprising: a laser medium having an end surface and configured to emit light when excitation beam enters the laser medium; a heat sink having an end surface and a higher thermal conductivity than the laser medium, configured to allow the excitation beam to permeate, the end surface of the laser medium being joined with the end surface of the heat sink; an end coat provided between the heat sink and the laser medium; and a same-material layer intervened between the end coat and one of the heat sink and the laser medium, the same-material layer being constituted of a same material as the one of the heat sink and the laser medium but having a different crystalline state.
3. The laser apparatus according to claim 2, further comprising: a saturable absorber having an absorbing ability that is configured to saturate when an intensity of light entering from the laser medium increases, wherein the heat sink comprises a first heat sink having a higher thermal conductivity than the laser medium and configured to allow the excitation beam to permeate, and a second heat sink having a higher thermal conductivity than the saturable absorber and configured to allow laser beam to permeate, the first heat sink, the laser medium, the saturable absorber, and the second heat sink are arranged in this order, a second end surface of the first heat sink joins a first end surface of the laser medium, a second end surface of the laser medium joins a first end surface of the saturable absorber, and a second end surface of the saturable absorber joins a first end surface of the second heat sink, the end coat comprises a first end coat provided between the first heat sink and the laser medium, and a second end coat provided between the saturable absorber and the second heat sink, the same-material layer comprises a first same-material layer intervened between the first end coat and one of the first heat sink and the laser medium, and a second same-material layer intervened between the second end coat and one of the saturable absorber and the second heat sink, the first same-material layer is constituted of a same material as the one of the first heat sink and the laser medium but has a different crystalline state, and the second same-material layer is constituted of a same material as the one of the saturable absorber and the second heat sink but has a different crystalline state.
4. The laser apparatus according to claim 2, wherein the laser apparatus comprises the heat sink in plurality and the laser medium in plurality, each of the heat sinks and each of the laser media are arranged alternately, each of the laser media is configured to emit laser beam when the excitation beam enters, and each of the heat sinks has a higher thermal conductivity than each of the laser media, and the excitation beam and the laser beam penetrate the heat sinks.
5. The laser apparatus according to claim 4, wherein each of the laser media is configured to receive the excitation beam and input beam to discharge amplified beam of the input beam.
6. The laser apparatus according to claim 5, wherein each of the laser media is configured to receive the excitation beam and input beam to emit output beam with amplified power of the input beam, an incident direction of the excitation beam and a light emitting direction of the laser beam are same, and the incident direction of the excitation beam and an incident direction of the input beam are opposite.
7. The laser apparatus according to claim 4, wherein a light emitting atom density in the laser medium located cross to an end surface where the excitation beam enters is lower than a light emitting atom density in the laser medium located far away from said end surface.
8. The laser apparatus according to claim 2, further comprising: an excitation beam reflecting mechanism, wherein the citation beam reflecting mechanism is configured to reflect the excitation beam, which is permeating through the heat sink after having reflected in the laser beam, to direct the excitation beam to permeate through the heat sink towards the laser medium.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION
[0040] The technique disclosed herein achieves the following aim (a), however, the following embodiments further achieve the following aims (b) and (d). Each feature that achieves the respective aim is independently useful. For example, a feature herein is useful even if it does not achieve the aim (a), should it achieve the aim (b).
[0041] (a) To provide a technique for maintaining low thermal resistance between a laser medium and a heat sink, and avoiding large thermal stress from acting on the laser medium after bonding.
[0042] (b) To provide a cooling technique suitable for a pulse laser apparatus.
[0043] (c) To provide a cooling technique suitable for a multilevel laser apparatus that arranges a plurality of laser media linearly in multiple levels.
[0044] (d) To provide a technique for shortening a resonator length in using an excitation beam reflecting mechanism that redirects excitation beam reflected in the laser medium towards the laser medium again.
[0045] A laser apparatus useful for achieving the above aim (b) may comprise the following configuration:
[0046] A first heat sink, a laser medium, a saturable absorber, and a second heat sink are arranged in this order. A second end surface (end surface on a laser medium side) of the first heat sink joins a first end surface (end surface on a first heat sink side) of the laser medium, a second end surface (end surface on a saturable absorber side) of the laser medium joins a first end surface (end surface on the laser medium side) of the saturable absorber, and a second end surface (end surface on a second heat sink side) of the saturable absorber joins a first end surface (end surface on the saturable absorber side) of the second heat sink.
[0047] The laser medium emits light when excitation beam enters therein. The saturable absorber has an absorbing ability that is configured to saturate when an intensity of light entering from the laser medium increases. The first heat sink has a higher thermal conductivity than the laser medium and is configured to allow the excitation beam to permeate therethrough. The second heat sink has a higher thermal conductivity than the saturable absorber and is configured to allow laser beam to permeate therethrough.
[0048] A first end coat is provided between the first heat sink and the laser medium. A second end coat is provided between the saturable absorber and the second heat sink. A pulse laser oscillator is configured by the first end coat, the laser medium, the saturable absorber, and the second end coat.
[0049] According to this apparatus, heat from the laser medium is thermally transmitted efficiently to the first heat sink, and is further thermally transmitted from the first heat sink. The laser medium is efficiently cooled by the first heat sink. Heat from the saturable absorber is thermally transmitted efficiently to the second heat sink, and is further thermally transmitted from the second heat sink. The saturable absorber is efficiently cooled by the second heat sink. Heat generating parts of the pulse laser apparatus are effectively cooled, and laser power that the pulse laser apparatus is capable of outputting is thereby increased.
[0050] It is preferable that a first same-material layer is intervened between the first end coat and one of the first heat sink and the laser medium, and this first same-material layer is constituted of a same material as the one of the first heat sink and the laser medium but has a different crystalline state therefrom, and a second same-material layer is intervened between the second end coat and one of the saturable absorber and the second heat sink, and this second same-material layer is constituted of a same material as the one of the saturable absorber and the second heat sink but has a different crystalline state therefrom, however, these are not mandatory.
[0051] A laser apparatus useful for achieving the above aim (c) may comprise the following configuration:
[0052] A plurality of heat sinks and a plurality of laser media are provided, and each of the heat sinks and each of the laser media are arranged alternately. The laser media are configured to emit laser beam when excitation beam enters therein. The laser media may be configured to receive excitation beam and input beam and to discharge amplified beam of the input beam. The heat sinks have a higher thermal conductivity than the laser media, and are configured to allow the excitation beam and the laser beam to permeate therethrough. An end coat is provided between respective pairs of the heat sink and the laser medium.
[0053] According to this apparatus, the heat sinks join both end surfaces of each laser medium, so each laser medium is efficiently cooled from its both end surfaces.
[0054] It is preferable that a structure in which the laser medium, the end coat, the heat sink like layer, and the heat sink are laminated is provided, or alternately a structure in which the heat sink, the end coat, the laser medium like layer, and the laser medium are laminated is provided, however, this is not mandatory.
[0055] A laser apparatus useful for achieving the above aim (d) may comprise the following configuration:
[0056] A laser medium, a heat sink, and an excitation beam reflecting mechanism are provided, and an end surface (end surface on a laser medium side) of the heat sink joins an end surface (end surface on a heat sink side) of the laser medium. The laser medium emits light when excitation beam enters therein. The heat sink has a higher thermal conductivity than the laser medium, and is configured to allow the excitation beam to permeate therethrough.
[0057] The excitation beam reflecting mechanism reflects the excitation beam, which is passing through the heat sink after having been reflected in the laser medium, to redirect the excitation beam to pass through the heat sink towards the laser medium.
[0058] It is preferable that a structure in which the laser medium, the end coat, the heat sink like layer, and the heat sink are laminated is provided, or alternately a structure in which the heat sink, the end coat, the laser medium like layer, and the laser medium are laminated is provided, however, this is not mandatory.
EMBODIMENTS
First Embodiment: Pulse Laser Apparatus
[0059]
[0060] Reference sign 6 shows a first end coat, having a low reflectance to the excitation beam and a high reflectance to the laser beam. Reference sign 12 shows a second end coat, having an intermediate reflectance to the laser beam. That is, a part of the laser beam is reflected therein and another part of the laser beam permeates therethrough.
[0061] The laser medium 8 emits light when the excitation beam enters therein. The saturable absorber 10 has an absorbing ability that is configured to saturate when an intensity of light entering from the laser medium 8 increases and becomes transparent. That is, the saturable absorber 10 turns transparent when an intensity of the laser beam trapped between the first end coat 6 and the second end coat 12 becomes large, and functions as a passive Q switch. The pulse laser beam is discharged through the second heat sink 16.
[0062]
[0063] In this embodiment, YAG containing 1.1 at. % Nd is used as the laser medium 8. The laser medium 8 has a disk shape with a diameter of 5 mm and a thickness of 4 mm. YAG containing Cr.sup.4+ is used for the saturable absorber 10. Light of 880 nm is used as the excitation beam. The pulse laser beam of 1064 nm is thereby achieved. A Q switch material other than Cr=YAG may be used as the saturable absorber 10. It may be a nonlinear optical element such as LBO or crystal.
[0064] In the present embodiment, the first end coat 6 and the second end coat 12 are formed by coating multilayer dielectric films. The first heat sink 2 needs to allow the excitation beam of 808 nm to permeate therethrough, and a sapphire substrate is used in the present embodiment. The second heat sink 16 needs to allow the laser beam of 1064 nm to permeate therethrough, and a sapphire substrate is used in the present embodiment.
[0065] It is difficult to maintain a thermal resistance between multilayer dielectric films (first end coat 6 and second end coat 12) and sapphire substrates low, while avoiding a large thermal stress from acting on the laser medium 8. A method of keeping the multilayer dielectric films and the sapphire substrates in contact by mechanical force cannot achieve sufficient contact areas, and the thermal resistance cannot be lowered. According to a method of adhering them by adhesive such as epoxy, a layer of such adhesive would increase the thermal resistance. When the multilayer dielectric films and the sapphire substrates are diffusion bonded, the thermal resistance would be reduced, however, a large thermal stress acts on the laser medium 8. In the present embodiment, in an attempt to avoid the aforementioned circumstances, the laser medium 8, on an end surface of which a muitilayer dielectric film (first end coat 6) is provided, and a sapphire substrate (first heat sink 2) are bonded by room temperature bonding. Further, the saturable absorber 10 on an end surface of which a multilayer dielectric film (second end coat 12) is provided, and a sapphire substrate (second heat sink 16) are bonded by room temperature bonding.
[0066] Reference sign 4 in
[0067]
[0068]
[0069] The same applies to a relationship of the saturable absorber 10, the second end coat 12, the second heat sink like layer 14, and the second heat sink 16, and as such, the second heat sink like layer 14 and the second heat sink 16 are room temperature bonded. In the present embodiment, the thermal resistance between the saturable absorber 10 and the second heat sink 16 is low, and no large thermal stress acts on the saturable absorber 10. Transparency at a joint interface of the saturable absorber and the heat sink is extremely high, and no blur or coloring can be observed.
[0070] It should be noted that the laser medium 8 and the saturable absorber 10 may be room temperature bonded. If the laser medium 8 and the saturable absorber 10 are both YAGs but differ only in dopants, this means that they are same-material layers, and thus can be room temperature bonded while skipping a step to form a same-material layer. Further, as shown in
[0071] It should be noted that the first heat sink 2 and the second heat sink 16 preferably connected directly or indirectly to a heat diffusing device that is not shown.
[0072] As shown in
Second Embodiment: Multilevel Laser Apparatus
[0073]
[0074] A heat sink 2 is inserted between each pair of adjacent laser media 8, 8. The heat sinks 2 have a higher thermal conductivity than the laser media 8, and are configured to allow the excitation beam, the input beam, and the laser beam to permeate therethrough.
[0075] Reference signs 4 and 14 show heat sink like layers intervened between the heat sinks 2 and respective ones of the end coats 6, 12, and the presence of these same-material layers allows the heat sinks 2 and the laser media 8 to be joined by room temperature bonding. Reference sign 24 is a λ/4 plate. The λ/4 plate 24 may be arranged at a right end of
[0076] The heat sinks 2 have a larger diameter than the laser media 8. The apparatus of
[0077] In
[0078] There is a case where an outermost surface of each end coat is of a same material as the heat sinks. For example, there are cases where the outermost surfaces of the end coats are alumina, and the heat sinks are sapphire. Alternately, there are cases where the outermost surfaces of the end coats are YAG, and the heat sinks are also YAG. YAG may have varied properties depending on types and amounts of dopants, and thus it may be used for the end coats as well as for the heat sinks. In this case, the outermost surfaces of the end coats may serve as same-material layers.
[0079] A solid-state material that emits light when excitation beam enters therein can be used as each of the laser media 8 shown in
Third Embodiment: Excitation Beam Multi-Reflection Laser Apparatus
[0080]
[0081] Reference sign 2 shows the heat sink, which is transparent to the excitation beam of 808 nm. Reference sign 4 shows the heat sink like layer, 6 shows the first end coat, 28 shows the laser medium (which is thinner than the laser medium 2 of the first and second embodiments), 30 shows the second end coat, and 32 shows an output coupler.
[0082] The first end coat 6 has a low reflectance to the excitation beam, and a high reflectance to the laser beam. The second end coat 30 has a high reflectance to the excitation beam, and a low reflectance to the laser beam.
[0083] As shown in
[0084]
[0085] Numbers shown in circles show reflecting points of the excitation beam by the excitation beam reflecting mechanism. The numbers show an order of reflecting positions. An alphabet “a” in
[0086]
[0087] As it is apparent from
[0088] In the conventional laser apparatus provided with an excitation beam reflecting mechanism, the heat sink 2 was constituted of metal, and thus the excitation beam did not pass through. Thus, the excitation beam reflecting mechanism was arranged on a right side of the laser medium 28 of
Fourth Embodiment
[0089] An embodiment of
Fifth Embodiment
[0090] An embodiment of
[0091] The inventors have been studying techniques for high outputs of laser apparatus, and have come to a point of achieving a laser beam intensity of 50 GW/cm.sup.2 or more. With such a high intensity, a contact condition between a laser medium and a heat sink is very important. Various known bonding techniques cause problems in increasing output power of the laser beam. According to the known bonding techniques, the laser medium is not efficiently cooled by the heat sink, high thermal stress is developed within the laser medium, or blur or coloring is generated at a joint interface of the laser medium and the heat sink. High transparency at the joint interface is critical in increasing laser power, since blur or coloring at the interface absorbs a part of the laser beam and generate heat at the interface. The amount of absorbed energy will be very high when the laser beam intensity is at 50 GW/cm.sup.2 or more, even if blur or coloring is slight and the absorbing rate thereby is low. The description herein teaches a way to overcome the problems which prevent from increasing the laser power.
[0092] While specific examples of the present invention have been described above in detail, these examples are merely illustrative and place no limitation on the scope of the patent claims. The technology described in the patent claims also encompasses various changes and modifications to the specific examples described above. The technical elements explained in the present description or drawings provide technical utility either independently or through various combinations. The present invention is not limited to the combinations described at the time the claims are filed. Further, the purpose of the examples illustrated by the present description or drawings is to satisfy multiple objectives simultaneously, and satisfying any one of those objectives gives technical utility to the present invention.