Exhaust purification device for internal combustion engine
09840954 · 2017-12-12
Assignee
Inventors
- Hiromasa Nishioka (Susono, JP)
- Kazuhiro Ito (Mishirna, JP)
- Yoshihisa Tsukamoto (Susono, JP)
- Hiroshi Otsuki (Gotenba, JP)
- Yasumasa Notake (Susono, JP)
- Daichi Imai (Shizuoka, JP)
- Ryota Koutake (Susono, JP)
Cpc classification
F01N2410/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1631
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0842
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01N3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust purification device for an internal combustion engine is provided with an NO.sub.x adsorbent for adsorbing NO.sub.x in exhaust gas and an NO.sub.x purifying catalyst for purifying NO.sub.x in exhaust gas, which are arranged in an engine exhaust passage. An electric heater is provided for raising the temperature of the NO.sub.x adsorbent. When a signal requesting startup of an internal combustion engine is issued, the device starts to supply electric power to the electric heater before the internal combustion engine completely warms up, and supplies the electric heater with a quantity of electric power making the temperature of the NO.sub.x adsorbent equal to or higher than the moisture desorption temperature but lower than the NO.sub.x desorption temperature.
Claims
1. An exhaust purification device for an internal combustion engine, comprising: an NO.sub.x adsorbent for adsorbing NO.sub.x in exhaust gas and an NO.sub.x purifying catalyst for purifying NO.sub.x in the exhaust gas are arranged in an engine exhaust passage, the NO.sub.x adsorbent having the property of the adsorbed moisture starting to be desorbed when raising the temperature of the NO.sub.x adsorbent and the temperature of the NO.sub.x adsorbent reaches a moisture desorption temperature and of the adsorbed NO.sub.x starting to be desorbed when further raising the temperature of the NO.sub.x adsorbent and the temperature of the NO.sub.x adsorbent reaches an NO.sub.x desorption temperature; an electric heater for raising the temperature of the NO.sub.x adsorbent; and a controller configured to start to supply electric power to the electric heater before the internal combustion engine is completely warmed up when a signal which requests startup of the internal combustion engine is issued, and to supply the electric heater with a quantity of electric power making the temperature of the NO.sub.x adsorbent equal to or higher than the moisture desorption temperature but lower than the NO.sub.x desorption temperature.
2. The exhaust purification device for an internal combustion engine according to claim 1, wherein it is judged if the quantity of adsorbed moisture of the NO.sub.x adsorbent becomes smaller than a threshold quantity during supply of electric power to the electric heater and supply of electric power to the electric heater is stopped when it is judged that the quantity of adsorbed moisture of the NO.sub.x adsorbent has become smaller than the threshold quantity.
3. The exhaust purification device for an internal combustion engine according to claim 2, wherein a quantity of the electric power which is required for making the quantity of adsorbed moisture smaller than the threshold quantity is found and when the quantity of the electric power which is supplied to the electric heater reaches that required electric power quantity, it is judged that the quantity of adsorbed moisture of the NO.sub.x adsorbent has become smaller than the threshold quantity.
4. The exhaust purification device for an internal combustion engine according to claim 3, wherein said required electric power quantity is found based on the atmospheric temperature when the supply of electric power to the electric heater is started.
5. The exhaust purification device for an internal combustion engine according to claim 2, wherein the speed of rise of temperature of the NO.sub.x adsorbent when increasing a quantity of the electric power which is supplied to the electric heater in steps is detected and it is judged that the quantity of adsorbed moisture of the NO.sub.x adsorbent becomes smaller than the threshold quantity when the speed of rise is higher than a predetermined set speed.
6. The exhaust purification device for an internal combustion engine according to claim 1, wherein the NO.sub.x adsorbent and NO.sub.x purifying catalyst are arranged so that the NO.sub.x which is desorbed from the NO.sub.x adsorbent flows into the NO.sub.x purifying catalyst.
7. The exhaust purification device for an internal combustion engine according to claim 6, wherein the NO.sub.x adsorbent and the NO.sub.x purifying catalyst are carried on a mutually common substrate, the NO.sub.x adsorbent is arranged at the side close to the substrate, and the NO.sub.x purifying catalyst is arranged on the side far from the substrate.
8. The exhaust purification device for an internal combustion engine according to claim 7, wherein said substrate is comprised of partition walls of a particulate filter for trapping particulate matter in exhaust gas.
9. The exhaust purification device for an internal combustion engine according to claim 6, wherein the NO.sub.x adsorbent and the NO.sub.x purifying catalyst are carried on mutually separate substrates, the NO.sub.x adsorbent is arranged at an upstream side in the flow of exhaust, and the NO.sub.x purifying catalyst is arranged at a downstream side in the flow of exhaust gas.
10. The exhaust purification device for an internal combustion engine according to claim 9, wherein a particulate filter for trapping particulate matter in exhaust gas is arranged downstream of the NO.sub.x adsorbent.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
DESCRIPTION OF EMBODIMENTS
(14) Referring to
(15) Each fuel injector 3 is connected with a fuel feed pipe 13 to a common rail 14. This common rail 14 is connected through an electrical control type variable discharge fuel pump 15 to a fuel tank 16. The fuel inside the fuel tank 16 is supplied by a fuel pump 15 inside the common rail 14. The fuel which is supplied to the inside of the common rail 14 is supplied through the fuel feed pipes 13 to the fuel injectors 3. In the embodiment which is shown in
(16) The exhaust manifold 5 and the intake manifold 4 are connected with each other through an exhaust gas recirculation (hereinafter referred to as “EGR”) passage 17. Inside the EGR passage 17, an electrical control type EGR control valve 18 is arranged. Further, around the EGR passage 17, a cooling device 19 is arranged for cooling the EGR gas which flows through the inside of the EGR passage 17.
(17) The exhaust post-treatment device 20 is provided with an exhaust pipe 21 which is connected to the outlet of the exhaust turbine 7t. This exhaust pipe 21 is connected through a casing 22 to an exhaust pipe 23. Inside the casing 22, a particulate filter 24 is arranged for trapping particulate matter in the exhaust gas. On the particulate filter 24, an NO.sub.x adsorbent 25 for adsorbing NO.sub.x in the exhaust gas and an NO.sub.x purifying catalyst 26 for purifying NO.sub.x in the exhaust gas are carried. Further, upstream of the particulate filter 24 inside of the casing 22, an electric heater 27 is arranged integrally with the particulate filter 24. Furthermore, in the exhaust pipe 21 which is positioned upstream of the NO.sub.x purifying catalyst 26, a reducing agent feed valve 28 which feeds a reducing agent into the exhaust gas is provided.
(18) The electronic control unit 30 is comprised of a digital computer which is provided with components which are connected with each other by a bidirectional bus 31 such as a ROM (read only memory) 32, RAM (random access memory) 33, CPU (microprocessor) 34, input port 35, and output port 36. At the intake introduction pipe 8, a temperature sensor 8T is attached for detecting the temperature of the air inside the intake introduction pipe 8. At the NO.sub.x adsorbent 25, a temperature sensor 25T is attached for detecting the temperature of the NO.sub.x adsorbent 25. In the embodiment which is shown in
(19)
(20) The partition walls 72 are formed from porous materials, for example, cordierite, silicon carbide, silicon nitride, zirconia, titania, alumina, silica, mullite, lithium aluminum silicate, zirconium phosphate and other such ceramics. Therefore, as shown in
(21)
(22) In the embodiment according to the present invention, the NO.sub.x adsorbent 25 includes zeolite. In another embodiment which is not shown, the NO.sub.x adsorbent 25 includes manganese Mn.
(23) When the temperature of the NO.sub.x adsorbent 25 is low, NO.sub.x is adsorbed at the NO.sub.x adsorbent 25. When the temperature of the NO.sub.x adsorbent 25 rises, the adsorbed NO.sub.x is desorbed and released from the NO.sub.x adsorbent 25. Further, the moisture is similarly adsorbed at the NO.sub.x adsorbent 25 and desorbed from the NO.sub.x adsorbent 25.
(24)
(25) On the other hand, the NO.sub.x purifying catalyst 26, in the embodiment according to the present invention, is comprised of an NO.sub.x selective reduction catalyst which is suitable for reducing NO.sub.x in exhaust gas by a reducing agent under an oxygen excess. This NO.sub.x selective reduction catalyst uses titania TiO.sub.2 as a carrier and contains vanadium oxide V.sub.2O.sub.5 carried on this carrier or uses zeolite ZSM5 as a carrier and contains copper Cu carried on this carrier. Further, a urea aqueous solution is supplied from the reducing agent feed valve 28, and ammonia which is generated from the urea aqueous solution acts as a reducing agent. In another embodiment which is not shown, a reducing agent constituted by fuel (hydrocarbons) is used.
(26) If referring to the ratio of the air and fuel (hydrocarbons) which are supplied into the engine intake passage and exhaust passage upstream of the combustion chambers 2 and NO.sub.x purifying catalyst 26 as the air-fuel ratio of the exhaust gas, in another embodiment which is not shown, the NO.sub.x purifying catalyst 26 is comprised of an NO.sub.x storage catalyst which stores NO.sub.x which is contained in the exhaust gas when the air-fuel ratio of the inflowing exhaust gas is lean and releases the stored NO.sub.x when the air-fuel ratio of the inflowing exhaust gas becomes rich. This NO.sub.x storage catalyst is provided with a precious metal catalyst such as platinum Pt, rhodium Rh, palladium Pd, and a basicity layer which contains at least one selected from potassium K, sodium Na, cesium Cs, or other such alkali metal, barium Ba, calcium Ca, or other such alkali earth metal, a lanthanoid or other such rare earth and silver Ag, copper Cu, iron Fe, iridium Ir, or other such metal which can donate electrons to NO.sub.x. Note that the term “storage” includes adsorption and absorption.
(27)
(28) Now then, if operation of the internal combustion engine is started, exhaust gas is led into the particulate filter 24. In this case, even if the temperature of the NO.sub.x purifying catalyst 26 is lower than the activation temperature TCACT, NO.sub.x is adsorbed at the NO.sub.x adsorbent 25. As a result, release of NO.sub.x into the atmosphere is suppressed. Next, the exhaust gas causes the NO.sub.x adsorbent 25 and NO.sub.x purifying catalyst 26 to rise in temperature. If the temperature of the NO.sub.x adsorbent 25 reaches the NO.sub.x desorption temperature TDN, the adsorbed NO.sub.x starts to desorb from the NO.sub.x adsorbent 25 and the desorbed NO.sub.x flows into the NO.sub.x purifying catalyst 26. At this time, the temperature TC of the NO.sub.x purifying catalyst 26 has reached the activation temperature TCACT, therefore the NO.sub.x is purified by the NO.sub.x purifying catalyst 26. Note that when the temperature TC of the NO.sub.x purifying catalyst 26 reaches the activation temperature TCACT, the feed of reducing agent from the reducing agent feed valve 28 is started.
(29) In this regard, when the operation of the internal combustion engine is started, if the NO.sub.x adsorbent 25 adsorbs moisture, the quantity of NO.sub.x which the NO.sub.x adsorbent 25 can adsorb ends up becoming smaller by the quantity of this moisture. On the other hand, if raising the temperature TNA of the NO.sub.x adsorbent 25 up to the moisture desorption temperature TDW, it is possible to make the NO.sub.x adsorbent 25 desorb moisture.
(30) Therefore, in an embodiment according to the present invention, when a signal requesting startup of the internal combustion engine is issued, the supply of electric power to the electric heater 27 is started before the internal combustion engine completely warms up and a quantity of electric power making the temperature TNA of the NO.sub.x adsorbent 25 equal to or higher than the moisture desorption temperature TDW but lower than the NO.sub.x desorption temperature TDN is supplied to the electric heater 27. As a result, it is possible to raise the temperature of the NO.sub.x adsorbent 25 before the exhaust gas flows into the NO.sub.x adsorbent 25. Further, the temperature TNA of the NO.sub.x adsorbent 25 is made equal to or higher than the moisture desorption temperature TDW but lower than the NO.sub.x desorption temperature TDN, so it is possible to make the NO.sub.x absorbent desorb moisture while the NO.sub.x adsorbent 25 adsorbs NO.sub.x. Therefore, it is possible to increase the quantity of NO.sub.x which the NO.sub.x adsorbent 25 can adsorb. Therefore, it is possible to maintain the adsorption capacity of the NO.sub.x adsorbent 25 small while further suppressing NO.sub.x from being released into the atmosphere until the temperature TC of the NO.sub.x purifying catalyst 26 reaches the activation temperature TCACT.
(31) In an embodiment according to the present invention, the signal requesting startup of the internal combustion engine is comprised of a signal which indicates that the ignition switch 42 is on. In another embodiment which is not shown, the signal requesting startup of the internal combustion engine is comprised of a signal indicating that the starter motor switch is on, a signal indicating that the vehicle door is open, or a signal indicating that the vehicle door is unlocked. According to still another embodiment which is not shown, in a hybrid vehicle which is provided with an electric motor and internal combustion engine and in which the internal combustion engine is operated when the vehicle drive force should be increased or the stored electricity of the battery should be increased, the signal requesting startup of the internal combustion engine is comprised of a signal requesting increase of the vehicle drive force or a signal requesting increase of the stored electricity of the battery.
(32) As explained above, if electric power is supplied to the electric heater 27, moisture is desorbed from the NO.sub.x adsorbent 25. In the embodiment according to the present invention, it is judged if the quantity of adsorbed moisture of the NO.sub.x adsorbent 25 becomes smaller than a threshold quantity during the supply of electric power to the electric heater 27. When it is not judged that the quantity of adsorbed moisture of the NO.sub.x adsorbent 25 has become smaller than the threshold quantity, the supply of electric power to the electric heater 27 is continued. When it is judged that the quantity of adsorbed moisture of the NO.sub.x adsorbent 25 has become smaller than the threshold quantity, the supply of electric power to the electric heater 27 is stopped. As a result, excess electric power can be kept from being supplied to the electric heater 27.
(33) Next, referring to
(34) Next, when the temperature TNA of the NO.sub.x adsorbent 25 reaches the moisture desorption temperature TDW at the time ta2, the moisture which is adsorbed at the NO.sub.x adsorbent 25 starts to be desorbed. As a result, the quantity QAW of adsorbed moisture of the NO.sub.x adsorbent 25 starts to be reduced. In this case, a quantity of electric power making the temperature TNA of the NO.sub.x adsorbent 25 equal to or higher than the moisture desorption temperature TDW but lower than the NO.sub.x desorption temperature TDN is supplied to the electric heater 27. As a result, moisture is desorbed from the NO.sub.x adsorbent 25 while NO.sub.x is adsorbed at the NO.sub.x adsorbent 25.
(35) Next, when the quantity of the electric power EEH which is supplied to the NO.sub.x adsorbent 25 reaches the required electric power quantity EEHR at the time ta3, the supply of electric power to the electric heater 27 is stopped. This required electric power quantity EEHR is the quantity of electric power which is required for making the quantity QAW of adsorbed moisture of the NO.sub.x adsorbent 25 smaller than the threshold quantity QAWT from the initial quantity QAW0. Therefore, when the quantity of the electric power EEH which is supplied to the NO.sub.x adsorbent 25 reaches the required electric power quantity EEHR, it can be judged that the quantity QAW of adsorbed moisture of the NO.sub.x adsorbent 25 has become smaller than the threshold quantity QAWT of adsorbed moisture. In the embodiment which is shown in
(36) The required electric power quantity EEHR, generally speaking, is expressed as the total of the quantity of electric power which is required for raising the temperature TNA of the NO.sub.x adsorbent 25 to the moisture desorption temperature TDW and the quantity of electric power which is required for making the quantity (QAW0−QAWT) of moisture desorb from the NO.sub.x adsorbent 25. The former can be found in advance in accordance with the heat capacity of the NO.sub.x adsorbent 25, more accurately speaking, in the embodiment which is shown in
(37) In
(38)
(39) Next, referring to
(40) Next, when the temperature TNA of the NO.sub.x adsorbent 25 reaches the second target temperature TTNA2 at the time tb3, the time dt which is required for the temperature TNA of the NO.sub.x adsorbent 25 to rise from the first target temperature TTNA1 to the second target temperature TTNA2 is calculated (dt=tb3−tb2). This required time dt expresses the speed of rise of the temperature TNA of the NO.sub.x adsorbent 25 when making the quantity of the electric power which is supplied to the electric heater 27 rise in steps.
(41) This required time dt becomes shorter as the quantity of moisture which is absorbed at the NO.sub.x adsorbent 25 becomes smaller.
(42) Therefore, in another embodiment according to the present invention, it is judged if the required time dt is shorter than a predetermined set time dtS. When the required time dt is shorter than the set time dtS, it is judged that the quantity QAW of adsorbed moisture of the NO.sub.x adsorbent 25 becomes smaller than the threshold quantity QAWT and the supply of electric power to the electric heater 27 is stopped. As a result, excessive supply of electric power to the electric heater 27 is blocked.
(43) When the required time dt is longer than the predetermined set time dtS, the supply of electric power to the electric heater 27 is continued. In this case, the supply of electric power to the electric heater 27 is controlled so that the temperature TNA of the NO.sub.x adsorbent 25 becomes the first target temperature TTNA1. Next, if the temperature TNA of the NO.sub.x adsorbent 25 falls to the first target temperature TTNA1, the electric power which is supplied to the electric heater 27 is again increased in steps and the required time dt is again calculated. Next, it is again judged that the required time dt is shorter than the predetermined set time dtS.
(44) That is, in another embodiment according to the present invention, the speed of rise of temperature TNA of the NO.sub.x adsorbent 25 when increasing in steps the electric power which is supplied to the electric heater 27 is detected. When the speed of rise is higher than the predetermined set speed, it is judged that the quantity QAW of adsorbed moisture of the NO.sub.x adsorbent 25 has become smaller than threshold quantity QAWT.
(45) Note that, the first target temperature TTNA1 and the second target temperature TTNA2 are set between the moisture desorption temperature TDW and the NO.sub.x desorption temperature TDN. In another embodiment according to the present invention, the first target temperature TTNA1 is set to 110° C., while the second target temperature TTNA2 is set to 120° C.
(46)
(47) As explained referring to
(48)
(49) In the embodiment which is shown in
(50) If expressing the invention to encompass the embodiment which is shown in
REFERENCE SIGNS LIST
(51) 1 engine body
(52) 21 exhaust pipe
(53) 24 particulate filter
(54) 25 NO.sub.x adsorbent
(55) 26 NO.sub.x purifying catalyst
(56) 27 electric heater
(57) 42 ignition switch