Ammonia synthesis using plasma-produced electrons
11679988 · 2023-06-20
Assignee
Inventors
Cpc classification
Y02P20/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B15/08
CHEMISTRY; METALLURGY
C01C1/022
CHEMISTRY; METALLURGY
International classification
Abstract
A method of ammonia synthesis is described that includes contacting a nitrogen gas-containing plasma with an aqueous solution, thereby forming ammonia from the nitrogen gas and water. The nitrogen gas-containing plasma is present in an electrochemical cell. The electrochemical cell includes a container including an acidic liquid electrolyte. The electrochemical cell also includes a source of nitrogen gas, a metal electrode at least partially immersed in the electrolyte, a metal tube electrode spaced apart from a surface of the electrolyte by a predetermined spacing. The electrochemical cell is configured to provide a plasma spanning the predetermined space from the metal tube electrode to contact the surface of the electrolyte when power is applied to the metal tube electrode.
Claims
1. A method of ammonia synthesis comprising steps of 1) applying a current to an electrochemical cell to create a current flow, wherein the electrochemical cell comprises a metal anode within an electrolytic solution and a hollow plasma generating cathode that is separated from the surface of the electrolytic solution by a predetermined spacing; 2) flowing nitrogen gas through the hollow plasma generating cathode into the predetermined spacing and the electrolytic solution; 3) forming a plasma within the predetermined spacing as a result of the current flow, wherein the plasma includes the nitrogen gas; and 4) solvating electrons in the electrolytic solution as a result of the current flow to form ammonia from the nitrogen gas and water present in the electrolytic solution.
2. The method of claim 1, wherein the method is carried out at about 25 degree Celsius (° C.) and about 1 atmospheric pressure (atm).
3. The method of claim 1, wherein the electrolytic solution has a pH of 5 or less.
4. The method of claim 1, wherein the current ranges from 1 mA to 8 mA.
5. The method of claim 1, wherein the no plasma is a microplasma.
6. The method of claim 1, wherein the metal anode is a platinum anode.
7. The method of claim 1, wherein the hollow plasma-generating cathode comprises a stainless steel tube.
8. The method of claim 1, wherein the nitrogen gas is supplied at a flow rate of about 125 milliliter (mL) per minute.
9. The method of claim 1, wherein forming the ammonia from the nitrogen and water comprises forming the ammonia at an ammonia production rate of about 0.44 milligram per hour (mg/hour).
10. The method of claim 1, wherein forming the ammonia from the nitrogen and water is carried out at a faradaic efficiency of about 100%.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The present invention may be more readily understood by reference to the following figures wherein:
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DETAILED DESCRIPTION OF THE INVENTION
Definitions
(22) Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the exemplary embodiments, suitable methods and materials are described below. In case of conflict, the present specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and not intended to be limiting.
(23) The terminology as set forth herein is for description of the embodiments only and should not be construed as limiting the application as a whole. Unless otherwise specified, “a,” “an,” “the,” and “at least one” are used interchangeably. Furthermore, as used in the description of the application and the appended claims, the singular forms “a”, “an”, and “the” are inclusive of their plural forms, unless contraindicated by the context surrounding such.
(24) The recitations of numerical ranges by endpoints include all numbers subsumed within that range (e.g., 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, 5, etc.).
(25) The term “about” as used herein when referring to a measurable value such as an amount, a temporal duration, and the like, is meant to encompass variations of ±20% or 110%, more preferably ±5%, even more preferably ±1%, and still more preferably ±0.1% from the specified value, as such variations are appropriate to perform the disclosed methods.
(26) As used herein, “plasma” is a state of matter in which an ionized gaseous substance becomes highly electrically conductive to the point that long-range electric and magnetic fields dominate the behavior of the matter. Plasma is an electrically neutral medium of unbound positive and negative particles.
(27) As used herein, the term “nitrogen gas in the plasma,” “nitrogen gas-containing plasma,” or “nitrogen plasma” encompasses plasma created using nitrogen gas. “Nitrogen gas in the plasma” or “nitrogen plasma” contains ionized nitrogen.
(28) Faradaic efficiency is calculated by the equation below.
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where
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where Q is the total charge, F is Faraday's constant, z is the number of electrons and equal to 3 for the NH.sub.3 reaction, and V is the volume of the solution and equal to 20 milliliter (mL).
An Electrochemical Cell and a Method for Synthesizing Ammonia
(31) The present invention is directed to methods for ammonia synthesis at ambient conditions that use renewable sources of energy and feedstocks. These methods can be used, for example, to replace the Haber-Bosch process. In one aspect, the invention provides a catalyst-free, electrolytic hybrid plasma system which is capable of achieving a high faradaic efficiency and an ammonia production rate at atmospheric temperature and pressure using nitrogen gas in the plasma, and water as a proton source. In particular, the faradaic efficiency may be between about 70% and about 100%, between about 80% and about 100%, between about 90% and about 100%, and about 100%. The ammonia production rate may be between about 0.2 milligram per hour (mg/hour) and 0.44 mg/hour, between about 0.3 mg/hour and 0.44 mg/hour, between about 0.4 mg/hour and 0.44 mg/hour, and about 0.44 mg/hour
(32) In one aspect, the present invention provides a method of ammonia (NH.sub.3) synthesis. The method may include contacting a nitrogen gas (N.sub.2) containing plasma with an aqueous solution, thereby forming ammonia from the nitrogen gas and water. An aqueous solution is a solution in which the solvent is water. Preferably, the aqueous solution includes electrolytes that help to conduct current within the aqueous solution. While not intending to be bound by theory, the inventors believe that the presence of solvated electrons and H. in plasma electrolytic synthesis of NH.sub.3 play an important role in providing the improved characteristics of the ammonia synthesis method described herein.
(33) In some embodiments, the nitrogen gas-containing plasma (e.g., nitrogen plasma) is a microplasma, which is a plasma of small dimensions. A microplasma can have a diameter ranging from about 10 to 100 micrometers, or from 100 to 1000 micrometers. The nitrogen gas-containing plasma may be present in an electrochemical cell including a plasma-generating cathode and a metal anode. Details of the electrochemical cell are discussed herein (see for example
(34) The electrical current used to generate the plasma may range from about 1 milliampere (mA) to about 20 mA, about 1 mA to about 15 mA, or about 1 mA to about 8 mA. The nitrogen gas may be delivered at a flow rate of about 100 milliliter per minute (mL/min) to about 150 mL/min, about 110 mL/min to about 140 mL/min, about 120 mL/min to about 130 mL/min, or about 125 mL/min.
(35) The method may be carried out at a suitable temperature and pressure such that the water in the aqueous solution is in liquid form. Accordingly, in some embodiments, the temperature is greater than 0 degree Celsius (° C.) and lower than 100° C., between about 5 degree Celsius (° C.) and 45° C., between about 10° C. and 40° C., between about 15° C. and 35° C., between about 20° C. and 30° C., between about 22° C. and 28° C., between about 24° C. and 26° C., and about 25° C. In some embodiments, the method may be carried out at room temperature (e.g. 25° C.) and atmospheric pressure. The method can also be carried out at a variety of moderate pressures. The pressure may be between about 1.5 atmospheric pressure (atm) and 0.5 atm, between about 1.3 atm and 0.7 atm, between about 1.2 atm and 0.8 atm, between about 1.1 atm and 0.9 atm, and about 1 atm.
(36) In another aspect, the present invention provides an electrochemical cell for ammonia synthesis. An electrochemical cell is a device capable of using electrical energy to cause a chemical reaction such as the formation of ammonia. The electrochemical cell may include a container including an acidic liquid electrolyte, a source of nitrogen gas, a metal electrode at least partially immersed in the electrolyte, and a metal tube electrode spaced apart from a surface of the electrolyte by a predetermined spacing. When in operation, the electrochemical cell includes a plasma spanning the predetermined space from the metal tube electrode to contact the surface of the electrolyte. The plasma is generated when power is applied to the metal tube electrode. Power can be provided by an electrical power supply device that supplies electric power. The predetermined spacing may be between about 1 millimeter (mm) and about 1 centimeter (cm), between about 1 mm and about 0.5 cm, between about 0.5 mm and 0.5 cm, between about 1 mm and about 0.1 cm, and less than about 1 mm. The electrochemical cell is configured to synthesize ammonia from the nitrogen gas and water (e.g., water in the acidic liquid electrolyte) under moderate (e.g., atmospheric) pressure.
(37) The container is configured to contain the acidic liquid electrolyte. An advantage of the present invention is that the method of ammonia synthesis can be carried out on a relatively small scale. The volume of the container or the electrochemical cell may be any suitable values. For example, the container or the electrochemical cell may have a volume of about 1 liter or less, about 500 millimeters (mL) or less, about 300 mL or less, about 200 mL or less, about 100 mL or less, about 50 mL or less, about 30 mL or less, about 20 mL or less, about 10 mL or less, or 5 mL or less. The acidic liquid electrolyte may be an aqueous solution has a pH of 5 or less, 4 or less, 3.5, or 2. The acidic liquid may include a solution containing sulfuric acid (H.sub.2SO.sub.4) in deionized water having a pH of 5, 4, 3.5, or 2. In further embodiments, acids other than sulfuric acid, such as hydrochloric acid or nitric acid, can also be used in the electrolyte solution.
(38) The source of nitrogen gas is configured to supply nitrogen gas to the metal tube electrode (e.g., the plasma generating cathode). The source of nitrogen gas may include a hollow conductive body including a first opening and a second opening comprising a nitrogen gas outlet and the second opening being separated from the surface of the acidic liquid electrolyte by the predetermined spacing. Preferably, the nitrogen gas supplied is relatively pure, but in some embodiments the nitrogen gas can include additional non-reactive gases such as argon. The source of nitrogen may be configured to deliver the nitrogen gas at a flow rate of about 100 milliliter per minute (mL/min) to about 150 mL/min, about 110 mL/min to about 140 mL/min, about 120 mL/min to about 130 mL/min, or about 125 mL/min.
(39) The metal electrode (e.g., anode) may be any suitable anode material and in any suitable shape or dimension. For example, the metal electrode may be made of platinum (Pt), gold, silver, or copper The metal tube electrode may be made of any suitable cathode material and in any suitable shape or dimension capable of deliver the nitrogen gas toward the acidic liquid electrolyte gas. For example, the metal tube electrode may be made of stainless steel.
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(41) Below synthesis of NH.sub.3 from N.sub.2 and water using plasma-produced solvated electrons is discussed with reference to the electrochemical cell 10.
(42) The setup bears similarity to electrochemical approaches except that the metal cathode was replaced by a plasma formed in a gas gap between a stainless steel nozzle and the solution surface. Details of reactions at the plasma-liquid interface have been reported elsewhere. See Richmonds, C. et al., Appl. Phys. Lett. 2008, 93, 131501, Richmonds, C. et al., J. Am. Chem. Soc. 2011, 133, 17582-17585, and Ghosh, S. et al., J. Electrochem. Soc. 2017, 164, D818-D824.
(43) Here, in order to study NH.sub.3 formation, both argon (Ar) and N.sub.2 were investigated as the plasma gas and the purge gas, the latter of which was bubbled through the electrolyte solution. All experiments were performed with a platinum (Pt) electrode immersed in the solution which operated as the anode. The electrolyte may include a solution containing sulfuric acid (H.sub.2SO.sub.4) in deionized water (18.2 MΩ) to both supply and conduct protons (H.sup.+) for N.sub.2 reduction and trap the as-synthesized NH.sub.3, as will be discussed.
(44) The inventors initially performed a series of control experiments to verify NH.sub.3 formation under the same amount of time and current of 45 minutes and 6 milliampere (mA), respectively.
(45) TABLE-US-00001 TABLE 1 Summary of NH.sub.3 produced and Faradaic efficiencies by plasma electrolytic synthesis for Ar gas in the plasma and N.sub.2 gas bubbled in solution and N.sub.2 gas in the plasma and N.sub.2 gas bubbled in solution. The current was 6 mA, the processing time was 45 minutes, and the reaction volume was 20 milliliter (mL) in both cases. NH.sub.3 NH.sub.3 Total Faradaic Faradaic produced produced charge NH.sub.3 conc. efficiency (mM) (mg) (mAs) (mM) (%) Ar plasma + N.sub.2 bubbling Trial 1 0.022 0.007 16254 2.81 0.8 Trial 2 0.172 0.059 16227 2.80 6.1 Trial 3 0.067 0.023 16198 2.80 2.4 Trial 4 0.003 0.001 16394 2.83 0.1 Trial 5 0.144 0.049 16252 2.81 5.1 Trial 6 0.029 0.010 16228 2.80 1.0 Average 0.025 ± 0.018 2.58 ± 1.85 N.sub.2 plasma + N.sub.2 bubbling Trial 1 0.919 0.313 16240 2.86 32.1 Trial 2 0.889 0.303 16314 2.87 30.9 Trial 3 0.902 0.307 16387 2.89 31.2 Trial 4 0.929 0.317 16288 2.87 32.4 Trial 5 0.919 0.313 16322 2.88 31.9 Trial 6 0.926 0.315 16263 2.87 32.3 Trial 7 0.896 0.305 16253 2.81 31.9 Trial 8 0.902 0.307 16227 2.80 32.2 Trial 9 0.908 0.309 16199 2.80 32.5 Trial 10 0.990 0.337 16394 2.83 35.0 Average 0.313 ± 0.006 32.2 ± 0.6
(46) Without a plasma, or with only Ar in the system, no detectable amount of NH.sub.3 was found. In comparison, substantially zero NH.sub.3 was produced when N.sub.2 was either bubbled or in the plasma, confirming that it was not coming from other sources including background contamination. The NH.sub.3 yield was significantly larger with N.sub.2 in the plasma compared to Ar in the plasma. See Table 2 below.
(47) TABLE-US-00002 TABLE 2 Summary of one-sample and two-sample t-tests carried out on data sets in Table 2. One-Sample t, Test of μ = 0.00 vs μ = t 0.00 Algebraic Standard 95% Lower Mean Deviation Bound Probability N.sub.2 plasma 0.313 0.010 0.306 0.000 Ar plasma + N.sub.2 0.025 0.024 0.000 0.050 Two-Sample t, Test of μ.sub.1 − μ.sub.2 = 0 95% Lower 95% Upper Difference Bound Bound Probability N.sub.2 plasma vs. Ar 0.288 0.263 0.313 0.000 plasma + N2
(48) A potential mechanism for NH.sub.3 synthesis is illustrated in
(49) NH.sub.3 yield and efficiency in the plasma electrolytic system were examined by measuring the amount of NH.sub.3 synthesized for different periods of time and at different steady-state operating currents.
(50) TABLE-US-00003 TABLE 3 Summary of NH.sub.3 produced and Faradaic efficiencies by plasma electrolytic synthesis after different processing times. The current was 6 mA and the reaction volume was 20 mL in all cases. NH.sub.3 NH.sub.3 Total Faradaic Faradaic produced produced charge NH.sub.3 conc. efficiency (mM) (mg) (mAs) (mM) (%) t = 5 min Trial 1 0.206 0.070 1838 0.317 64.9 Trial 2 0.073 0.025 1862 0.322 22.8 Trial 3 0.339 0.116 1832 0.317 107.1 Trial 4 0.150 0.051 1866 0.322 46.5 Average 0.065 ± 0.033 60.3 ± 30.9 t = 15 min Trial 1 0.335 0.114 5508 0.951 35.2 Trial 2 0.285 0.097 5532 0.956 29.8 Trial 3 0.324 0.110 5493 0.949 34.2 Trial 4 0.346 0.118 5519 0.935 37.1 Trial 5 0.461 0.157 5511 0.933 49.4 Trial 6 0.359 0.122 5541 0.938 38.2 Average 0.120 ± 0.015 37.3 ± 4.9 t = 30 min Trial 1 0.574 0.196 11026 1.905 30.2 Trial 2 0.602 0.205 11038 1.907 31.6 Trial 3 0.529 0.180 11014 1.902 27.8 Trial 4 0.572 0.195 11030 1.905 30.0 Average 0.194 ± 0.009 29.9 ± 1.3 t = 45 min Trial 1 0.919 0.313 16567 2.86 32.1 Trial 2 0.889 0.303 16643 2.87 30.9 Trial 3 0.902 0.307 16717 2.89 31.2 Trial 4 0.929 0.317 16615 2.87 32.4 Trial 5 0.919 0.313 16651 2.88 31.9 Trial 6 0.926 0.315 16590 2.87 32.3 Trial 7 0.896 0.305 16253 2.81 31.9 Trial 8 0.902 0.307 16227 2.80 32.2 Trial 9 0.908 0.309 16199 2.80 32.5 Trial 10 0.990 0.337 16394 2.83 35.0 Average 0.313 ± 0.006 32.2 ± 0.6
(51) The inventors note that while the set point for the current through the hybrid electrolytic system was kept constant, there were small fluctuations over the duration of the experiments arising from plasma instabilities, particularly when the plasma was ignited. See
(52) TABLE-US-00004 TABLE 4 Summary of one-sample and two-sample t-tests carried out on data sets in Table 3. One-Sample t on NH.sub.3 production Test of μ = 0.00 vs μ = t 0.00 Algebraic 95% Lower Mean St. Deviation Bound Probability 5 min 0.065 0.038 0.005 0.021 15 min 0.120 0.020 0.099 0.000 30 min 0.194 0.010 0.178 0.000 45 min 0.312 0.016 0.305 0.000 Two-Sample t on NH.sub.3 production Test of μ.sub.1 − μ.sub.2 = 0 95% Lower 95% Upper Difference Bound Bound Probability 5 vs. 15 min 0.054 −0.003 0.112 0.059 15 vs. 30 min 0.074 0.051 0.097 0.000 30 vs. 45 min 0.118 0.102 0.133 0.000 One-Sample t on FE Test of μ = 0.00 vs μ > 0.00 Algebraic 95% Lower Mean St. Deviation Bound Probability 5 min 60.3 35.6 18.4 0.021 15 min 37.3 6.59 31.9 0.000 30 min 29.9 1.56 28.1 0.000 45 min 32.1 1.70 31.5 0.000 Two-Sample t on FE Test of μ.sub.1 − μ.sub.2 = 0 95% Lower 95% Upper Difference Bound Bound Probability 5 vs. 15 min 23.0 −80.4 34.3 0.291 15 vs. 30 min 7.42 0.23 14.6 0.045 30 vs. 45 min 2.24 −0.175 4.66 0.062
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(54) TABLE-US-00005 TABLE 5 Summary of NH.sub.3 produced and Faradaic efficiencies by plasma electrolytic synthesis at different currents. The processing time was 45 minutes and the reaction volume was 20 mL in all cases. NH.sub.3 NH.sub.3 Total Faradaic Faradaic produced produced charge NH.sub.3 conc. efficiency (mM) (mg) (mAs) (mM) (%) I = 1 mA Trial 1 0.456 0.155 2709 0.468 97.4 Trial 2 0.470 0.160 2705 0.467 100.7 Trial 3 0.465 0.158 2700 0.466 99.8 Trial 4 0.463 0.158 2732 0.472 98.1 Average 0.158 ± 0.002 99.0 ± 1.3 I = 2 mA Trial 1 0.849 0.289 5438 0.939 90.4 Trial 2 0.939 0.320 5483 0.947 99.1 Trial 3 0.944 0.322 5448 0.941 100.3 Trial 4 1.017 0.346 5798 1.002 101.5 Trial 5 1.050 0.358 5690 0.983 106.8 Trial 6 1.043 0.355 5643 0.975 107.0 Average 0.332 ± 0.020 100.9 ± 4.6 I = 3 mA Trial 1 0.586 0.199 8132 1.405 41.7 Trial 2 0.514 0.175 8189 1.415 36.3 Trial 3 0.431 0.147 8072 1.394 30.9 Average 0.174 ± 0.025 36.3 ± 5.1 1 = 4 mA Trial 1 0.674 0.230 11121 1.921 35.1 Trial 2 0.714 0.243 11156 1.927 37.1 Trial 3 0.664 0.226 11015 1.903 34.9 Trial 4 0.724 0.247 11049 1.909 37.9 Trial 5 0.664 0.226 11076 1.913 34.7 Trial 6 0.719 0.245 11076 1.902 37.8 Average 0.236 ± 0.007 36.3 ± 1.1 I = 6 mA Trial 1 0.919 0.313 16567 2.86 32.1 Trial 2 0.889 0.303 16642 2.87 30.9 Trial 3 0.902 0.307 16717 2.89 31.2 Trial 4 0.929 0.317 16615 2.87 32.4 Trial 5 0.919 0.313 16650 2.88 31.9 Trial 6 0.926 0.315 16591 2.87 32.3 Trial 7 0.896 0.305 16253 2.81 31.9 Trial 8 0.902 0.307 16227 2.80 32.2 Trial 9 0.908 0.309 16199 2.80 32.5 Trial 10 0.990 0.337 16394 2.83 35.0 Average 0.313 ± 0.006 32.2 ± 0.6 I = 8 mA Trial 1 0.962 0.328 22063 3.81 25.2 Trial 2 0.900 0.307 22152 3.83 23.5 Trial 3 0.953 0.325 22111 3.82 25.0 Trial 4 0.877 0.299 22028 3.81 23.0 Trial 5 0.961 0.327 22037 3.81 25.2 Trial 6 0.882 0.300 22047 3.81 23.2 Average 0.314 ± 0.010 24.2 ± 0.8
(55) The current that drives the plasma electrolytic system is measured at the power supply and is the same as the plasma current which, like the Pt anode, is electrically connected in series. Increasing the plasma current leads to an increase in the number of gas-phase electrons injected from the plasma into solution that then solvate, and based on the mechanism shown in
(56) TABLE-US-00006 TABLE 6 Summary of one-sample and two-sample t-tests carried out on data sets in Table 5. One-Sample t on NH.sub.3 production Test of μ = 0.00 vs μ > 0.00 Algebraic 95% Lower Mean St. Deviation Bound Probability 1 mA 0.158 0.002 0.155 0.000 2 mA 0.332 0.027 0.310 0.000 3 mA 0.174 0.026 0.130 0.004 4 mA 0.236 0.010 0.228 0.000 6 mA 0.313 0.010 0.307 0.000 8 mA 0.314 0.014 0.303 0.000 Two-Sample t on NH.sub.3 production Test of μ.sub.1 − μ.sub.2 = 0 95% Lower 95% Upper Difference Bound Bound Probability 1 vs. 2 mA 0.174 0.146 0.202 0.000 2 vs. 3 mA 0.158 0.106 0.210 0.001 3 vs. 4 mA 0.062 −0.005 0.130 0.058 4 vs. 6 mA 0.077 0.065 0.088 0.000 6 vs. 8 mA 0.002 −0.013 0.016 0.819 One-Sample t on NH.sub.3 production FE Test of μ = 100 vs μ < 100 Algebraic 95% Upper Mean St. Deviation Bound Probability 1 mA 99.0 1.51 100.7 0.000 2 mA 1.01 6.12 105.9 0.000 3 mA 36.3 5.39 45.4 0.000 4 mA 36.2 1.52 37.5 0.000 6 mA 32.2 1.08 32.9 0.000 8 mA 24.2 1.06 25.1 0.000 One-Sample t on FE Test of μ = 0 vs μ > 0.00 Algebraic 95% Lower Mean St. Deviation Bound Probability 1 mA 99.0 1.51 97.2 0.000 2 mA 1.01 6.12 95.8 0.000 3 mA 36.3 5.39 27.2 0.004 4 mA 36.2 1.52 35.0 0.000 6 mA 32.2 1.08 31.6 0.000 8 mA 24.2 1.06 23.3 0.000 Two-Sample t on FE Test of μ.sub.1 − μ.sub.2 = 0 95% Lower 95% Upper Difference Bound Bound Probability 1 vs. 2 mA 1.88 −8.59 4.84 0.505 2 vs. 3 mA 64.6 53.5 75.6 0.000 3 vs. 4 mA 0.00 −13.6 13.7 0.986 4 vs. 6 mA 4.00 2.38 5.63 0.000 6 vs. 8 mA 8.05 6.82 9.28 0.000
(57) While abundant NH.sub.3 was produced in a single-compartment cell setup, the inventors addressed the potential decomposition of NH.sub.3 by comparing with a split H-cell geometry where the plasma cathode was formed in one compartment, the Pt anode was contained in the other, and the solutions in the two compartments were separated by a glass frit that allowed ionic contact, but prevented mixing (See
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(59) TABLE-US-00007 TABLE 7 Summary of NH.sub.3 produced and Faradaic efficiencies by plasma electrolytic synthesis in a split cell. The reaction volume was 20 mL in all cases. NH.sub.3 NH.sub.3 Total Faradaic Faradaic produced produced charge NH.sub.3 conc. efficiency (mM) (mg) (mAs) (mM) (%) 6 mA, 45 min Trial 1 0.874 0.298 16265 2.81 31.1 Trial 2 0.935 0.318 16171 2.79 33.5 Trial 3 0.930 0.317 16180 2.79 33.3 Average 0.311 ± 0.011 32.6 ± 1.2 4 mA, 45 min Trial 1 0.691 0.235 10791 1.86 37.1 Trial 2 0.651 0.222 10834 1.87 34.8 Trial 3 0.686 0.234 10885 1.88 36.5 Average 0.230 ± 0.007 36.1 ± 1.1 6 mA, 15 min Trial 1 0.391 0.133 5417 0.936 41.8 Trial 2 0.287 0.098 5402 0.933 30.8 Trial 3 0.447 0.152 5489 0.948 47.2 Trial 4 0.382 0.130 5391 0.931 41.0 Trial 5 0.322 0.110 5393 0.932 34.5 Trial 6 0.362 0.123 5402 0.933 38.8 Average 0.124 ± 0.014 39.0 ± 4.3
(60) TABLE-US-00008 TABLE 8 Summary of two-sample t-tests carried out on data sets in Table 7 (and Table 5 and Table 3). Two-Sample t on NH.sub.3 production Test of μ.sub.1 − μ.sub.2 = 0 95% Lower 95% Upper Difference Bound Bound Probability 6-45 single 0.002 −0.030 0.033 0.837 vs. split 4-45 single 0.004 −0.012 0.020 0.535 vs. split 6-15 single 0.005 −0.021 0.030 0.692 vs. split
(61) Another possible loss mechanism for NH.sub.3 is simply vaporization because of its relatively low solubility. The inventors studied the effectiveness of NH.sub.3 trapping by varying the pH of our solution in the single cell and connecting the gas effluent from the cell to a second vessel containing a strongly acidic H.sub.2SO.sub.4 bath (pH=2) to ensure complete capture.
(62) TABLE-US-00009 TABLE 9 Summary of NH.sub.3 produced and Faradaic efficiencies by plasma electrolytic synthesis at different pH. The pH was controlled by the concentration of sulfuric acid. “MC” refers to the main reaction cell and “Trap” refers to a second trapping vessel where the gas exhaust from the main reaction cell was bubbled through a solution of sulfuric acid at pH = 2. The reaction volume was 20 mL in all cases. NH.sub.3 NH.sub.3 Total Faradaic Faradaic produced produced charge NH.sub.3 conc. efficiency (mM) (mg) (mAs) (mM) (%) pH = 2 Trial 1 1.116 0.380 16252 2.81 39.8 Trial 2 1.146 0.390 16227 2.80 40.9 Trial 3 1.104 0.376 16199 2.78 39.5 Trial 4 1.154 0.393 16395 2.83 40.8 Average 0.385 ± 0.007 40.2 ± 0.6 pH = 5.5 Trial 1 0.884 0.301 16252 2.81 31.5 Trial 2 0.821 0.280 16227 2.80 29.3 Trial 3 0.834 0.284 16198 2.80 29.8 Trial 4 0.796 0.271 16395 2.83 28.1 Average 0.284 ± 0.011 29.7 ± 1.2 pH = 7 Trial 1 0.134 0.045 16290 2.81 4.7 (MC) Trial 1 0.041 0.014 16290 2.81 1.5 (Trap) Trial 2 0.066 0.022 16231 2.80 2.3 (MC) Trial 2 0.105 0.036 16231 2.80 3.7 (Trap)
(63) The results confirm that for pH<7, no detectable amount of NH.sub.3 is lost from the reaction cell. The lack of any NH.sub.3 collected in the trap at acidic conditions also shows that the NH.sub.3 measured in our electrolytic process is not formed in the gas phase, for example by reaction in the plasma between N.sub.2 and H.sub.2 produced from the HER, but is formed in solution. Interestingly, the inventors also observe that the NH.sub.3 yield and faradaic efficiency significantly increase with decreasing pH (See Table 10).
(64) TABLE-US-00010 TABLE 10 Summary of one-sample and two-sample t-tests carried out on data sets in Table 9. “MC” refers to the main reaction cell and “Trap” refers to a second trapping vessel where the gas exhaust from the main reaction cell was bubbled through a solution of sulfuric acid at pH = 2. One-Sample t on NH.sub.3 production Test of μ = 0 vs μ > 0.00 Algebraic 95% Lower Mean St. Deviation Bound Probability pH 2.0 (MC) 0.385 0.008 0.375 0.000 pH 3.5 (MC) 0.313 0.010 0.307 0.000 pH 5.5 (MC) 0.284 0.013 0.269 0.000 pH 7 (MC) 0.034 0.016 −0.039 0.104 pH 7 (Trap) 0.025 0.015 −0.043 0.131 Two-Sample t on NH.sub.3 production Test of μ.sub.1 − μ.sub.2 = 0 95% Lower 95% Upper Difference Bound Bound Probability 2.0 (MC) vs. 0.072 0.060 0.085 0.000 3.5 (MC) 3.5 (MC) vs 0.029 0.048 0.009 0.015 5.5 (MC) 5.5 (MC) vs 0.250 0.083 0.417 0.033 7.0 (MC) 7.0 (MC) vs 0.009 −0.210 0.192 0.668 7.0 (Trap) One-Sample t on FE Test of μ = 0 vs μ > 0.00 Algebraic 95% Lower Mean St. Deviation Bound Probability pH 2.0 (MC) 40.22 0.708 39.39 0.000 pH 3.5 (MC) 32.24 1.080 31.62 0.000 pH 5.5 (MC) 29.67 1.404 28.02 0.000 pH 7 (MC) 3.55 1.700 −4.030 0.104 pH 7 (Trap) 2.60 1.610 −4.560 0.131 Two-Sample t on FE Test of μ.sub.1 − μ.sub.2 = 0 95% Lower 95% Upper Difference Bound Bound Probability 2.0 (MC) vs 7.978 6.844 9.113 0.000 3.5 (MC) 3.5 (MC) vs 2.569 0.402 4.736 0.030 5.5 (MC) 5.5 (MC) vs 26.13 8.470 43.79 0.034 7.0 (MC) 7.0 (MC) vs 0.950 −20.04 21.93 0.669 7.0 (Trap)
(65) This is consistent with the potentially important roles of H. and the competing HER pathways (see
(66) The crucial role of solvated electrons and H. in plasma electrolytic synthesis of NH.sub.3 was verified by scavenger experiments. The high reactivity of these species allows a controlled impurity or scavenger to be added to the solution which rapidly reacts with and essentially quenches them, impeding their subsequent reaction. This approach is well known in radiation chemistry to elucidate reaction pathways involving solvated electron formation and their reaction byproducts. See Wolff, R. K et al., J. Chem. Phys. 1970, 53, 4211. Relevant to the present invention, scavengers have also been shown to reduce the concentration of solvated electrons generated by a plasma. The inventors initially studied NO.sub.3.sup.− which has a high reactivity for solvated electrons with a measured rate constant for plasma-injected solvated electrons, k=7.0±2.6×10.sup.9 M.sup.−1 s.sup.−1 (Rumbach, P. et al., Nat. Comm. 2015, 7248) and would be expected to rapidly lower the solvated electron concentration, as depicted in
(67)
(68) TABLE-US-00011 TABLE 11 Summary of NH.sub.3 produced and Faradaic efficiencies by plasma electrolytic synthesis in the presence of NO.sub.3 and NO.sub.2 scavengers. The concentration of NO.sub.3 and NO.sub.2 was controlled by NaNO.sub.3 and NaNO.sub.2. The reaction volume was 20 mL in all cases. NH.sub.3 NH.sub.3 Total Faradaic Faradaic produced produced charge NH.sub.3 conc. efficiency (mM) (mg) (mAs) (mM) (%) 10 mM NO.sub.3 Trial 1 0.779 0.265 5409 0.934 83.3 Trial 2 0.797 0.272 5437 0.939 84.9 Trial 3 0.727 0.248 5402 0.933 77.9 Average 0.261 ± 0.011 82.0 ± 3.5 100 mM NO.sub.3 Trial 1 0.553 0.188 5379 0.929 59.5 Trial 2 0.568 0.194 5409 0.934 60.8 Trial 3 0.584 0.199 5402 0.933 62.6 Average 0.194 ± 0.005 61.0 ± 1.5 1M NO.sub.3 Trial 1 0.330 0.112 5419 0.936 35.3 Trial 2 0.314 0.107 5428 0.938 33.4 Trial 3 0.322 0.110 5411 0.935 34.5 Average 0.110 ± 0.003 34.4 ± 0.8 2M NO.sub.3 Trial 1 0.211 0.072 5390 0.931 22.6 Trial 2 0.188 0.064 5392 0.932 20.1 Trial 3 0.136 0.046 5421 0.936 14.5 Average 0.061 ± 0.012 19.1 ± 3.9 10 mM NO.sub.2 Trial 1 0.376 0.133 5303 0.916 41.0 Trial 2 0.406 0.138 5338 0.922 44.1 Trial 3 0.389 0.133 5216 0.901 43.2 Average 0.133 ± 0.005 42.7 ± 1.5 1M NO.sub.2 Trial 1 0.026 0.009 5314 0.918 2.9 Trial 2 0.037 0.013 5319 0.918 4.1 Trial 3 0.032 0.011 5030 0.869 3.7 Average 0.032 0.011 3.6 ± 5.7
(69) The inventors addressed the former issue by also studying NO.sub.2.sup.− which has been found to have a similar reactivity as NO.sub.3.sup.− for plasma-injected solvated electrons, k=5.2±2.6×10.sup.9 M.sup.−1 s.sup.−1, but reacts close to 500 times faster with H. (Madden, K. P. et al., J. Phys. Chem. Ref. Data 2011, 40, 023103). At the same concentrations as NO.sub.3.sup.−, NO.sub.2.sup.− showed much stronger reduction of NH.sub.3 production, with almost complete suppression at 1 M (see
(70) TABLE-US-00012 TABLE 12 Summary of one-sample and two-sample t-tests carried out on data sets in Table 11. One-Sample t on NH.sub.3 production Test of μ = 0 vs μ > 0.00 Algebraic 95% Lower Mean St. Deviation Bound Probability No 0.313 0.010 0.307 0.000 Scavenger 10 mM NO.sub.3 0.261 0.012 0.240 0.000 10 mM NO.sub.2 0.133 0.005 0.124 0.000 1M NO.sub.3 0.110 0.003 0.105 0.000 1M NO.sub.2 0.011 0.002 0.008 0.005 Two-Sample t on NH.sub.3 production Test of μ.sub.1 − μ.sub.2 = 0 95% Lower 95% Upper Difference Bound Bound Probability None vs. 0.051 0.018 0.085 0.023 10 mM NO.sub.3 10 mM NO.sub.3 vs. 0.128 0.095 0.162 0.004 10 mM NO.sub.2 None vs. 0.203 0.195 0.211 0.000 1M NO.sub.3 10 mM NO.sub.3 vs. 0.152 0.120 0.184 0.002 1M NO.sub.3 1M NO.sub.3 vs. 0.099 0.093 0.105 0.000 1M NO.sub.2
(71) Although the single-compartment cell was closed and purged with Ar or N.sub.2 to remove background ambient air, the oxidation process at the Pt anode in our system evolves O.sub.2 gas which could serve as an unintended impurity during the experiments in several ways. The presence of O.sub.2 in the plasma could lead to reaction with gas-phase electrons and reduce their flux to the solution surface, thus, decreasing the concentration of solvated electrons produced. See Rumbach, P. et al., J. Phys. D 2015, 48, 424001. In addition, O.sub.2 could react with N.sub.2 in the plasma to produce NO.sub.x in the gas phase, as historically demonstrated by the Birkeland-Eyde process, and its subsequent dissolution forms NO.sub.2.sup.− and NO.sub.3.sup.− in solution which would affect solvated electron chemistry via the aforementioned scavenging reactions (see
(72) To address the latter, the inventors measured the NO.sub.x generated in solution for our plasma electrolytic system.
(73) TABLE-US-00013 TABLE 13 Summary of NO.sub.x produced by plasma electrolytic synthesis after different processing time and at different currents. The current was 6 mA in the time trials, the processing time was 45 minutes in the current trials, and the reaction volume was 20 mL in all cases. NO.sub.x produced (mM) t = 5 min t = 15 min t = 30 min t = 45 min Trial 1 0.412 0.654 0.951 1.18 Trial 2 0.438 0.659 0.929 1.09 Trial 3 0.468 0.629 0.971 1.06 Average 0.439 0.647 0.951 1.11 NO.sub.x produced (mM) I = 2 mA I = 4 mA I = 6 mA I = 8 mA Trial 1 0.653 1.04 1.18 1.13 Trial 2 0.671 0.990 1.09 1.03 Trial 3 0.658 1.03 1.06 1.16 Average 0.661 1.02 1.11 1.11
(74) The NO.sub.x concentrations were not found to be large enough to substantially scavenge and quench the solvated electrons (see
(75) Given that O.sub.2 gas evolution and subsequent NO.sub.x formation does not likely have a large impact on NH.sub.3 production in our specific reactor, and that our results collectively point to solvated electron concentration, H+ concentration, and H. concentration as all being important, the inventors speculate that there is a combination of factors that lead to the decreased NH.sub.3 yield and faradaic efficiency as the current is increased above 2 mA, as shown in
(76) While the exploration of the kinetic and transport parameters is subject to future studies, the inventors have shown that the plasma hybrid system is capable of highly efficient NH.sub.3 production. compare our results with recent electrochemical demonstrations at room temperature and pressure which use water as the proton source for ammonia generation in Table 14.
(77) TABLE-US-00014 TABLE 14 Comparison of electrically-driven N.sub.2 reduction to ammonia demonstrations at atmospheric temperatures and pressures. Production Demonstration Size Faradaic Rate (geometric area, Efficiency Reference (mg/hr) catalyst loading) (%) Shi 2017 0.021 1 cm.sup.2 area, 1 mg/cm.sup.2 8% Kong 2017 0.0038 6.25 cm.sup.2, 1 mg/cm.sup.2 10% Zhou 2017 0.000063 0.25 cm.sup.2, 146 ug/cm.sup.2 60% Bao 2017 0.00016 1 cm.sup.2, 0.33 mg/cm.sup.2 catalyst 4% Our Study 0.44 n/a, catalyst free 100%
(78) The inventors note that only studies which utilize a non-nitrogen control gas are included, for a fair comparison. The inventors also only include the highest faradaic efficiency recorded in each study. The comparison reveals that the process described in this study has the highest faradaic efficiency while maintaining high production rate, which is over an order of magnitude higher compared to other electrochemical methods at similar reaction geometric areas. Additionally, recent relevant work by Kong et al. demonstrated NH.sub.3 production in a membrane-based device at 1.7 cell voltage allowing an estimate of power consumption. It was estimated that a power consumption of 8000 kwh/kg NH.sub.3 at the highest 10% faradaic efficiency is achieved in the first hour of operation. While the present invention has a high power consumption (estimated to be 2700 kwh/kg NH.sub.3 produced at 2 mA for 45 minutes) compared to H-B, which requires about 9-13 kWh/kg of NH.sub.3 produced, the inventors note that the present invention doesn't require catalyst, high pressures, or temperatures and can operate at a small scale. This makes the present invention a promising technology for distributed production with high renewable energy resources.
(79) The inventors demonstrate high faradaic efficiencies (up to 100%) are possible at ambient temperature and pressure for NH.sub.3 production in liquid water using a catalyst-free, electrolytic hybrid plasma system which contained N.sub.2 in the plasma gas. Scavenger experiments show that NO.sub.x compounds reduce the NH.sub.3 production, and show that this process occurs through a mechanism involving H. and solvated electrons. Experiments conducted at different pH, show that H+ concentration is also significantly important to the overall production and efficiency. A comparison of this technology with other ammonia generation alternatives suggests that this is a promising approach for distributed, renewable NH.sub.3 production.
Example 1: Ammonia Synthesis Using Plasma Electrochemical Cell
(80) Plasma Electrochemical Cell Setup
(81) The custom designed electrochemical cell contains a stainless steel capillary tube (Restek inc, 1/16″ O.D., 0.02″ I. D. and 10 cm long) that is connected to a negative high voltage power supply (Gamma High Voltage, RR15-10R) through a variable ballast resistor (0.25-1 MΩ) in series as the cathode. A Pt foil (Alfa Aesar, 99.9% purity, 0.001″ thick) was wired through a 500Ω resistor to ground to form the anode. The electrodes, along with two purging tubes were fed into the reactor cell through a custom polytetrafluoroethylene (PTFE) lid that ensured that the reactor cell is isolated from ambient gasses. One of the purging tubes was used for bubbling nitrogen through the solution and the other served as exhaust. The capillary tube was set at a high voltage and then lowered into the cell through the lid until the microplasma ignited close to the solution surface. All experiments were performed at a constant current mode of the power supply and in 20 mL of electrolyte solution.
(82) Some control experiments were performed using a H-shaped electrochemical cell. A representative drawing of the cell is shown in
(83) Calculation of Charge Transferred and Power Yield
(84) The current passing through the microplasma and the electrolyte was determined by measuring and dividing the voltage drop across the 500Ω resistor, every 30 ms. This data was recorded continuously for the duration of each experiment using a custom LabView interface between the computer and the voltmeter. The obtained current vs. time plot was then integrated to calculate the total amount of charge transferred during each individual experiment.
(85) Sample Preparation and Treatment
(86) Unless stated otherwise, pH 3.5 sulfuric acid solution was prepared from 18.2 MO water and sulfuric acid (Sigma Aldrich, 99.999% purity) and 20 mL used for each sample solution. The sample solution is then bubbled with nitrogen (Airgas, 99.99+%) for 30 minutes ensuring the removal of any dissolved gasses and to fill the container headspace with N.sub.2. The purging tube was then raised out of the sample solution and the Pt metal anode lowered into the solution. 60 sscm of N.sub.2 was then flowed through the capillary tube cathode and a DC microplasma formed at the surface of the sample solution. Standard conditions of operation were 45 minutes of plasma treatment at 6 mA unless otherwise noted. Experiments were also performed with varying concentrations of NaNO.sub.3 and NaNO.sub.2 (Acros Organics, purity 99+%) as radical scavengers.
(87) In order to ensure that during the plasma-electrochemical process all ammonia was produced in the electrolyte, a secondary trap-cell was incorporated. The reaction effluents were passed through a trap-cell containing H.sub.2SO.sub.4 solution of pH=2. The trap-cell contents were later analyzed for ammonia.
(88) Ammonia Identification
(89) Immediately following plasma treatment experiments, 2 mL electrolyte was stored in a N.sub.2 purged, sealed vial and refrigerated until ammonia analysis. The ammonia assay (BioAssay Systems, QuantiFluo DNH3-200) utilized an o-phthalaldehyde method and quantified with fluorescence at wavelengths of 360/450 nm. The fluorescent intensity of the assay has a lower detection limit at 12 μM and increases proportionally with ammonia concentration in the sample solution. The fluorescence of the assay is calibrated using four known solutions of basic water containing ammonium hydroxide at 0.001, 0.01, 0.1 and 1 M for every batch of measurements. A sample dataset of assay calibration and NH.sub.3 concentration calculations can be found in
(90) Statistical Analysis
(91) All data are represented as the mean of a data set±the standard error which was calculated from the variance in the raw data within two standard deviations of the mean (approximately 95% confidence interval). Statistical differences between data sets were determined using a two-sample t-test (Minitab). To determine if a data set was nonzero, a one sample t-test was employed. All t-tests were performed using Minitab Software Version X. The results of all of the t-tests and the sample size for each data set is tabulated. For all statistical tests, a threshold value of α=0.05 was chosen, and a p-value at or below 0.05 indicated significance.
(92) The complete disclosure of all patents, patent applications, and publications, and electronically available material cited herein are incorporated by reference. The foregoing detailed description and examples have been given for clarity of understanding only. No unnecessary limitations are to be understood therefrom. The invention is not limited to the exact details shown and described, for variations obvious to one skilled in the art will be included within the invention defined by the claims.