SENSOR PLATFORM
20170350853 · 2017-12-07
Inventors
Cpc classification
G01N27/16
PHYSICS
International classification
G01N27/414
PHYSICS
H01L29/423
ELECTRICITY
Abstract
Provided is an FET-type sensor array. In the FET-type sensor array, a plurality of FET-type sensors are arranged at arbitrary distances from one reference point, and the same areas of the FET-type sensors are arranged to face the reference point. The FET-type sensors includes a control electrode, a floating electrode, a sensing material layer arranged between the control electrode and the floating electrode, and source and drain regions formed on both sides of a lower portion of the floating electrode. In the FET-type sensor array, through miniaturisation of FET-type sensors constituting the sensor array and new design of air layers in the peripheries of micro-heaters built in the sensors and sensing material layers, power consumption of the micro-heaters can be reduced. In addition, the sensors can be efficiently arranged to reduce the area occupied by the sensor array, and the sensing material can also be heated by the adjacent micro-heaters, so that the total power consumption can also be reduced.
Claims
1. An FET-type sensor array comprising; a plurality of FET-type sensors which are arranged at arbitrary distances from one reference point, wherein the FET-type sensor includes: a semiconductor substrate; a semiconductor body formed to protrude from the semiconductor substrate; an isolation insulating film formed on a side surface of the semiconductor body; a gate insulating film formed on the semiconductor body; a floating electrode formed on the gate insulating film and the isolation insulating film; a protective insulating film formed at least on the floating electrode; a control electrode formed to face and be horizontally separated from at least one side surface of the floating electrode; a sensing material layer arranged on the control electrode and at least horizontally opposing sidewalls of the floating electrode, the sensing material layer being arranged to the floating electrode with the protective insulating film interposed therebetween; and source/drain regions formed in the semiconductor body with the floating electrode interposed therebetween, and wherein the same areas of the FET-type sensors are arranged to face a reference point.
2. The FET-type sensor array according to claim 1, wherein the sensing material layers lot a plurality of the FET-type sensors are made of a plurality of sensing materials having different compositions, and each sensing material is applied to one or more FET-type sensors.
3. The FET-type sensor array according to claim 1, wherein the control electrode is formed on the isolation insulating film to have a specific length and is used as a micro-heater, wherein the protective insulating film is formed at least on the floating electrode and the control electrode, and wherein the FET-type sensor further includes an air layer formed at least below the isolation insulating film that is in contact with the control electrode.
4. The FET-type sensor array according to claim 3, wherein the sensing material layers of a plurality of the FET-type sensors are made of a plurality of sensing materials having different compositions, and each sensing material is applied to one or more FET-type sensors,
5. The FET-type sensor array according to claim 3, wherein the control electrodes used as the micro-heaters of a plurality of the FET-type sensors are arranged to be adjacent to each other, and thus, the sensing material layer in each FET-type sensor is heated by the control electrode of each FET-type sensor and the control electrode of the adjacent FET-type sensor, or the control electrode used as the micro-heater of each FET-type sensor is formed to face a reference point, so that power consumption is reduced.
6. The FET-type sensor array according to claim 3, wherein the control electrodes of a plurality of the FET-type sensors are connected to each other in series or in parallel, or some of the control electrodes are connected to each other in series and the others of the control electrodes are connected to each other in parallel, and wherein line widths of the control electrodes used as the micro-heaters are equal to each ether or the line width is changed depending on each FET-type sensor.
7. The FET-type sensor array according to claim 3, wherein the FET-type sensor further includes: metal wires which are in electric contact with the control electrodes; and a plurality of contact holes which are formed between the control electrodes and the metal wires, and wherein the line widths of the sensing material layers and the control electrodes in the peripheries thereof in the sensor array are formed to be smaller than the line widths of the control electrodes in the remaining areas.
8. The FET-type sensor array according to claim 3, wherein the FET-type sensor further includes an undercut pattern for forming an air layer, and wherein the undercut pattern is formed to have one of shapes including a circle, an ellipse, a square, a square having rounded corners, a rectangle, a rectangle having rounded corners or formed to have one of shapes including an ellipse, a rectangle, and a rectangle having rounded corners and include one or more regions that are bent at arbitrary angles in the middle.
9. The FET-type sensor array according to claim 1, wherein the control electrode is formed to have a specific length is used as a micro-heater, and wherein the FET-type sensor further includes an air layer formed at least below art isolation insulating film which is in contact, with the control electrode.
10. The FET-type sensor array according to claim 9, wherein the sensing material layers of a plurality of the FET-type sensors are made of a plurality of sensing materials having different compositions, and each sensing material is applied to one or more FET-type sensors.
11. The FET-type sensor array according to claim 9, wherein the control electrodes used as the micro-heaters of a plurality of the FET-type sensors are arranged to be adjacent to each other, and thus, the sensing material layer in each FET-type sensor is heated by the control electrode of each FET-type sensor and the control electrode of the adjacent FET-type sensor, or the control electrode used as the micro-heater of each FET-type sensor is formed to face a reference point, so that power consumption is reduced.
12. The FET-type sensor array according to claim 9, wherein the control electrodes of a plurality of the FET-type sensors are connected to each other in series or in parallel, or some of the control electrodes are connected to each other in series and the others of the control electrodes are connected to each other in parallel, and where line widths of the control electrodes used as the micro-heaters are equal to each other or the line width is changed depending on each FET-type sensor.
13. The FET-type sensor array according to claim 9, wherein the FET-type sensor includes: metal, wires which are in electric contact with the control electrodes; and a plurality of contact holes which are formed between the control electrodes and the metal wires, wherein the line widths of the sensing material layers and the control electrodes in the peripheries thereof in the sensor array are formed to be smaller than the line widths of the control electrodes in the remaining areas, and wherein, in the case where the control electrode that is in contact with the sensing material layer is made of metal, a material having a thermal conductivity lower than that of a metal is connected through contact holes provided at both ends of the control electrode and arranged with a predetermined length, and a metal wire is connected through contact holes provided at both ends of the material having low thermal conductivity.
14. The FET-type sensor array according to claim 9, wherein the FET-type sensor further includes an undercut pattern for forming an air layer, and wherein the undercut pattern is formed to have one of shapes including a circle, an ellipse, a square, a square having rounded corners, a rectangle, a rectangle having rounded corners or formed to have one of shapes including an ellipse, a rectangle, and a rectangle having rounded corners and include one or two regions that are bent at arbitrary angles in the middle.
15. The FET-type sensor array according to claim 1, wherein the FET-type sensor further includes: a micro-heater formed with a predetermined length on the isolation insulating film to face and be horizontally separated from at least one side surface of the floating electrode; and an air layer formed at least below the isolation insulating film that is in contact with the micro-heater, wherein the protective insulating film is formed at least on the floating electrode and the micro-heater, and wherein the micro-heater of each FET-type sensor is formed to face the reference point.
16. The FET-type sensor array according to claim 15, wherein the sensing material layers of a plurality of the FET-type sensors are made of a plurality of sensing materials having different compositions, and each sensing material is applied to one or more FET-type sensors.
17. The FET-type sensor array according to claim 15, wherein the micro-heaters of a plurality of the FET-type sensors are arranged to be adjacent to each other, and thus, the sensing material layer in each FET-type sensor is heated by the micro-heater of each FET-type sensor and the micro-heater of the adjacent. PET- type sensor, so that power consumption is reduced.
18. The FET-type sensor array according to claim 15, wherein the micro-heaters of a plurality of the FET-type sensors are connected to each other in series or in parallel, or some of the micro-healers are connected to each other in series and the others of the micro-heaters are connected to each other in parallel, and wherein the line widths of the micro-heaters are equal to each other or the line width is changed depending on each FET-type sensor.
19. The FET-type sensor array according to claim 15, wherein the FET-type sensor further includes: a metal wire which, is in electric contact with the micro-heater; and a plurality of contact holes which are formed between, the micro-heater and the metal wire, wherein the line widths of the sensing material layers and the micro-heaters in the peripheries thereof in the sensor array are formed to he smaller than the line widths of the micro-heaters in the remaining areas, and wherein, in the case where the control electrode that is in contact with the sensing material layer is made of metal, a material having a thermal conductivity lower than that of a metal is connected through contact holes provided at both ends of the control electrode and arranged with a predetermined length, and a metal wire is connected through contact holes provided at both ends of the material having low thermal conductivity.
20. The FET-type sensor array according to claim 15, wherein the FET-type sensor further includes an undercut pattern for forming an air layer, and wherein the undercut pattern is formed to have one of shapes including a circle, an ellipse, a square, a square having rounded corners, a rectangle, a rectangle having rounded corners or formed to have one of shapes including an ellipse, a rectangle, and a rectangle having rounded corners and include one or more regions that are bent at arbitrary angles in the middle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037] FIGS., 8A and 8B illustrate modified examples of the sensors illustrated in
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION OF THE INVENTION
[0042] As illustrated in
[0043] example, a control electrode) of each FET-type sensor 80 is formed to face the reference point. The same area may be a control electrode or may be a control electrode that can be used as a micro-heater.
[0044] The FET-type sensor SO is an FET-type sensor 80 having a horizontal floating electrode 300 disclosed in Patent Documents 2 and 3. The FET-type sensors 80 include sensors illustrated in
[0045] In particular
[0046] In the FET-type sensors 80, in the case where the cross-sectional structures (the cross-sectional structures taken along line A-A′) of the FET-type sensors 80 are different even though the same material is used to form the sensing material layers 40, the operation sensing mechanisms are different, and thus, the sensing materials may be different. On the contrary, in the case where the sensing material layers 40 of the FET-type sensors are different even though the cross-sectional structures of the FET-type sensors 80 are the same, the operation sensing mechanisms are different, and thus, the sensing materials may be different.
[0047] The FET-type sensor array according to the first embodiment of the invention includes two or more FET-type sensors SO having a change in capacitance caused from a change in dielectric constant or a change in work function as a operation sensing mechanism and having at least one or more sensing materials.
[0048] Even in the case where the sensing mechanisms are applied to the same sensing material layer 40, the sensing mechanisms may has different sensing characteristics (referred to as sensing fingerprints) for a specific material to be sensed. Therefore, without using a large number of sensing materials, it is possible to accurately sense the types and the concentrations of materials to be sensed.
[0049] In the FET-type sensor array according to the first embodiment of the invention, one or more sensors which are at least one or more of resistance-type and capacitance-type sensors may be arranged to be adjacent to the FET-type sensor 80,
[0050] As illustrated in
[0051] The FET-type sensors 80 constituting the sensor array according to the embodiment include the FET-type sensors 80 disclosed in Patent Documents 2 and 3. In particular, as illustrated in
[0052] In particular,
[0053] In the FET-type sensors 80, in the case where the cross-sectional structures (the cross-sectional structures taken along line A-A′) of the FET-type sensors 80 are different even though the same material is used to form the sensing material layers 40, the operation sensing mechanisms are different, and thus, the sensing materials may be different. On the contrary, in the case where the sensing material layers 40 of the FET-type sensors are different even though the cross-sectional structures of the FET-type sensors 80 are the same, the operation sensing mechanisms are different, and thus, the sensing materials may be different.
[0054] The FET-type sensor array according to the second embodiment of the invention includes two or more FET-type sensors 80 having a change in capacitance caused from a change in dielectric constant or a change in work function as an operation sensing mechanism and having at least one or more sensing materials.
[0055] Even in the case where the sensing mechanisms are applied to the same sensing material layer 40, the sensing mechanisms may has different sensing characteristics (referred to as sensing fingerprints) for a specific material to be sensed. Therefore, without using a large number of sensing materials, it is possible to accurately sense the types and the concentrations of materials to be sensed.
[0056] In the FET-type sensor array according to the second embodiment of the invention, one or more sensors which are at least one or more of resistance-type and capacitance-type sensors may be arranged to be adjacent to the FET-type sensor 80. The resistance-type or capacitance-type sensor in the related art includes a micro-heater 50 separated by an insulating film 200 at the lower end thereof and an air layer 600 formed in a semiconductor substrate 100 at the lower end of an isolation insulating film 200 to surround the sensing material layer 40.
[0057] A sensor array according to a third embodiment of the invention is an example of the sensor array according to the first embodiment of the invention. As illustrated in
[0058] A sensor array according to a fourth embodiment of the invention is an example of the sensor array according to the first embodiment of the invention. As illustrated in
[0059] A sensor array according to a fifth embodiment of the invention is an example of the sensor array according to the first embodiment of the invention.
[0060] As illustrated in
[0061] A sensor array according to a sixth embodiment of the invention is an example of the sensor array according to the first embodiment of the invention. As illustrated in
[0062] A sensor array according to a seventh embodiment of the invention is an example of the sensor array according to the second embodiment of the invention. As illustrated in
[0063] A sensor array according to an eighth embodiment of the invention is an example of the sensor array according to the second embodiment of the invention. As illustrated in
[0064] A sensor array according to a ninth embodiment of the invention is an example of the sensor array according to the second embodiment of the invention. As illustrated in
[0065] A sensor array according to a tenth embodiment of the invention is an example of the sensor array according to the second embodiment of the invention. As illustrated in
[0066] In the sensor arrangement method of the sensor arrays according to the first to tenth embodiments, in comparison with the sensor array including sensors having micro-heaters in the related art where the sensors are arranged in rows or/and columns, the total area occupied by the sensor array is small, and the micro-heaters 50 built in the sensors are arranged to be close to each other, and thus, the sensing material layers 40 can be heated by the adjacent micro-heaters 50. Therefore, there is an advantage in that the total power consumption can also be reduced.
[0067] In the sensor arrays according to the first to sixth embodiments, the control electrode 310, the micro-heater 50, the source/drain electrode 320, the active region 120, and other regions constituting the FET-type sensor 80 are included in the same area 630 of the FET-type sensor 80.
[0068] A sensor has the optimum temperature at which the sensitivity of the sensor is maximized for each sensing material and each material to be sensed. Therefore, in the case where two or more different sensing materials are applied to each of the sensor arrays according to the second and seventh to tenth embodiments, the line widths of the micro-heaters 50 built in the sensors may be designed differently according to the optimum temperatures of reaction of the sensing materials, so that the resistance can be different.
[0069] In the sensor arrays according to the second and seventh to tenth embodiments illustrated in
[0070] In the sensor arrays according to the second and seventh to tenth embodiments, all the micro-heaters 50 built in a plurality of the sensors may be connected in series or in parallel, or an arbitrary number of some of the micro-heaters 50 built in a plurality of the sensors may be connected in series or in parallel.
[0071] In the sensor arrays according to the second and seventh to tenth embodiments, in the FET-type sensor including the micro-heater 50 operated separately from the control electrode 310, the source electrode 320 of the FET-type sensor the one end of the micro-heater 50 built in each FET-type sensor may be separated as illustrated in
[0072] As illustrated in
[0073] As illustrated in
[0074] As illustrated in
[0075] In this case, since the two connection portions are electrically connected through the contact hole 70, there is no problem in gating the control electrode 310 for the operation of the sensor.
[0076] In the sensor arrays according to the second and seventh to tenth embodiments, the region of the air layer 600 functioning to reduce the loss of heat of the micro-heater 50 built in each FET-type sensor always includes the sensing material layer 40. The formation process for the air layer 600 is performed by anisotropically etching the isolation insulating film 200 below the undercut pattern 610 by dry etching or wet etching using a gas such as CF.sub.4, and subsequently by isotropically etching the semiconductor substrate 100 below the isolation insulating film 200 by dry etching or wet etching using a gas such as SF.sub.6.
[0077] The undercut pattern 610 is an open pattern and may be formed by selecting one of shapes including a circular, an ellipse, a square, a square having rounded corners, a rectangle, a rectangle having rounded corners or may be formed by selecting one of shapes including an ellipse, a rectangle, and a rectangle having rounded corners and including at least one region that is bent at an arbitrary angle in the middle. In particular, as illustrated in
[0078] As illustrated in
[0079] As illustrated in
[0080] As illustrated in
[0081] A sensor array according to the invention can be implemented by simple processes and can be easily combined with existing CMOS processes, so that industrial applicability is high.
[0082] In particular, the sensor array according to the invention has a higher degree of integration than that of a sensor array developed in the related art, production yield is high, manufacturing cost is low, the sensor array can be driven with low power, and the sensor array can be usefully applied for various sensor fields of gas sensors, chemical and biological sensors, and the like.
[0083] While the: present invention has been particularly illustrated, and described, with reference to exemplary embodiments thereof, it should be understood by the skilled in the art that the invention is not limited to the disclosed embodiments, but various modifications and applications not illustrated in the above description can be made without departing from the spirit of the invention. In addition, differences relating to the modifications and applications should be construed as being included within the scope of the invention as set forth in the appended claims.