Abstract
The present utility model discloses a production defect and abnormality report and track record retrieval system for the textile industry, which is made up of a textile machine, an information appliance, a server host, and a production track record retrieval platform in the server host can collect, store, integrate, and submit the data in real time, so that the production track record of finished textile products can be retrieved through the production track record retrieval platform, and through the production track record retrieval platform, the user can review the whole production history and defect analysis remotely. Therefore, the production defect and abnormality report and track record retrieval system for the textile industry can significantly enhance work efficiency, reduce defect rate, and enables quick retrieval and transparency of the production track record.
Claims
1. A production defect and abnormality report and track record retrieval system for the textile industry, which comprises: a textile machine, equipped with at least one production status detector, said production status detector can detect the production status information of the textile machine; an information appliance, which includes an order confirmation management system, for real-time input and generation of production work orders, machine work orders and process work orders; a server host, which includes a data collection system, a cloud database, a production defect and abnormality data collection system, a production defect and abnormality report system and a production track record retrieval system, wherein, the data collection system includes a textile machine production data collection module and a production order confirmation data collection module, the textile machine production data collection module is connected to the textile machine, so that the production status information of the textile machine can be processed by the textile machine production data collection module and transmitted to the cloud database, the production order confirmation data module is connected to the information system, so that the production work orders and process work orders in the information system can be processed by the production order confirmation data module and transmitted to the cloud database; the production defect and abnormality data collection system is connected to the cloud database, and includes a production abnormality track record module and a machine failure management module; the production abnormality track record module is mainly used for collecting production abnormality data, and includes an abnormal behavior setup program, an abnormality data collection program, an Item No., Lot No. and Order No. integration program and a finished product inspection abnormality information integration program, the machine failure management module is mainly used for collecting machine failure data, and includes a downtime management program and a repair time management program, the production defect and abnormality report system is connected to the cloud server and includes a production defect report module and a machine failure report module; after the production abnormality track record module has collected the production abnormality data, the data will undergo intelligent computing by the production defect report module and be transmitted to a terminal device; after the machine failure management module has collected the machine failure data, the data will undergo intelligent computing by the machine failure report module and be transmitted to a terminal device; the production track record retrieval system is connected to the cloud server and includes a production track record query module and a machine failure query module the production track record query module integrates the data from the textile machine production data collection module and production abnormality track record module and generates a production track record; the machine failure query module integrates the data from the production order confirmation data collection module and machine failure management module and generates a machine failure information track record; a production track record retrieval platform, which is connected to the server host, and which includes a production track record retrieval module; the user can use the production track record retrieval module to input Item No., Lot No., Color, Process, Defect Type or Order No. to the cloud database and retrieve the production track record and machine failure information track record.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] FIG. 1: Schematic view of the production defect and abnormality report and track record retrieval system for the textile industry according to the invention.
[0012] FIG. 2: flow chart of the production defect and abnormality report and track record retrieval system for the textile industry according to the invention.
DETAILED DESCRIPTION OF THE INVENTION
[0013] For better understanding of the objects, technical solution, and advantages of the present utility model, detailed descriptions are provided below with reference to a preferred embodiment. However, the invention is not limited to the embodiment disclosed. Various equivalents or modifications can be made based on common technical knowledge and means by those skilled in the art without departing from the spirit of the present utility model. All such equivalents or modifications shall fall within the scope of the present utility model.
[0014] Disclosed in the present utility model is a “production defect and abnormality report and track record retrieval system for the textile industry”. FIGS. 1 and 2 are a schematic view and a flow chart of a production defect and abnormality report and track record retrieval system for the textile industry according to the present utility model. The production defect and abnormality report and track record retrieval system for the textile industry according to the present utility model comprises a textile machine (1), an information appliance (2), a server host (3) and a production track record retrieval platform (5); wherein, the textile machine (1) is equipped with at least one production status detector (11), the production status detector (11) can detect the production status information (111) of the textile machine (1); the information appliance (2) includes an order confirmation management system (21) for real-time input and generation of production work order (211), machine work order (212) and process work order (213); the server host (3) includes a data collection system (31), a cloud database (32), a production defect and abnormality data collection system (33), a production defect and abnormality report system (34) and a production track record (351a) retrieval system (35), wherein, the data collection system (31) includes a textile machine production data collection module (311) and a production order confirmation data collection module (312), the textile machine production data collection module (311) is connected to the textile machine (1), so that the production status information (111) of the textile machine (1) can be processed by the textile machine production data collection module (311) and be transmitted to the cloud database (32), the production order confirmation data module is connected to the information system, so that the production work order (211) and process work order (213) in the information system can be processed by the production order confirmation data module and transmitted to the cloud database (32); the production defect and abnormality data collection system (33) is connected to the cloud database (32), and includes a production abnormality track record module (331) and machine failure management module (332), the production abnormality track record module (331) is mainly used for collecting production abnormality data, and includes an abnormal behavior setup program (331a), an abnormality data collection program (331b), an Item No., Lot No. and Order No. integration program (331c) and a finished product inspection abnormality information integration program (331d), the machine failure management module (332) is mainly used for collecting machine failure data, and includes a downtime management program (332a) and a repair time management program (332b); the production defect and abnormality report system (34) is connected to the cloud server and includes a production defect report module (341) and a machine failure report module (342). After the production abnormality track record module (331) has collected the production abnormality data, the data will undergo intelligent computing by the production defect report module (341) and be transmitted to a terminal device (4); After the machine failure management module (332) has collected the machine failure data, the data will undergo intelligent computing by the machine failure report module (342) and be transmitted to a terminal device (4); the production track record (351a) retrieval system (35) is connected to the cloud server and includes a production track record (351a) query module (351) and a machine failure query module (352), the production track record (351a) query module (351) integrates the data from the textile machine production data collection module (311) and the production abnormality track record module (331) and generates a production track record (351a); the machine failure query module (352) integrates the data from the production order confirmation data collection module (312) and the machine failure management module (332) and generates a machine failure information track record (352a); the production track record retrieval platform (5) is connected to the server host (3), and includes a production track record retrieval module (51). The user can use the production track record retrieval module (51) to input Item No., Lot No., Color, Process, Defect Type or Order No. to the cloud database (32) to retrieve the production track record (351a) and the machine failure information track record (352a).
[0015] FIG. 2 is a flow chart of the production defect and abnormality report and track record retrieval system for the textile industry according to the present utility model. After the textile machine (1) has started production, the production status detector (11) will be started to detect the production status information (111) of the textile machine (1). The captured data will be processed by the textile machine production data collection module (311) of the data collection system (31) connected to the server host (3), and be transmitted to the cloud database (32); meanwhile, data can be input to the order confirmation management system (21) of the information appliance (2) to generate production work order (211), machine work order (212) and process work order (213). They will be processed by the production order confirmation data module of the data collection system (31) connected to the server host (3) and be transmitted to the cloud database (32). The production defect and abnormality data collection system (33) is connected to the cloud database (32) and includes a production abnormality track record module (331) and machine failure management module (332). The production abnormality track record module (331) is mainly used for collecting production abnormality data. The production status information (111) in the cloud database (32) obtained from the abnormal behavior setup program (331a), the abnormality data collection program (331b), the Item No., Lot No. and Order No. integration program (331c), and the finished product inspection abnormality information integration program (331d) will undergo intelligent computing by the production defect report module (341) and be transmitted to a terminal device (4); the machine failure management module (332) is mainly used for collecting machine failure data, and can combine the production status information (111) in the cloud database (32) with the production work order (211), machine work order (212) and process work order (213) for overall computing. They can be obtained from the downtime management program (332a) and the repair time management program (332b). After intelligent computing by the machine failure report module (342), they will be transmitted to a terminal device (4). The production track record (351a) retrieval system (35) is connected to the cloud server and includes a production track record (351a) query module (351) and a machine failure query module (352). The production track record (351a) query module (351) integrates data from the textile machine production data collection module (311) and the production abnormality track record module (331) and generates a production track record (351a). The machine failure query module (352) integrates data from the production order confirmation data collection module (312) and the machine failure management module (332) and generates a machine failure information track record (352a). Then, when the consumer, customer or management personnel is connected to the production track record retrieval platform (5) on the server host (3) to review the production track record (351a) or the production defect and abnormality information, Item No., Lot No., Color, Process, Defect Type or Order No. can be input, and the cloud database (32) can be accessed through the production track record retrieval module (51) for query of the production track record (351a) and the machine failure information track record (352a).
[0016] Although the invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention as hereinafter claimed.
[0017] The embodiment of the present utility model can truly realize the expected efficacy. The detailed structure disclosed in the invention has never been seen in other similar products, and has never been disclosed before this patent application. Therefore, the provisions and requirements stipulated in the Patent Law are met, and an application for utility model is submitted herein. Your audit and approval will be highly appreciated.
