SEMICONDUCTOR DEVICE
20170345919 ยท 2017-11-30
Inventors
- Kazuhiro OYAMA (Kariya-city, JP)
- Yasushi HIGUCHI (Kariya-city, JP)
- SEIGO OOSAWA (Kariya-city, JP)
- Masaki MATSUI (Kariya-city, JP)
- Youngshin EUM (Kariya-city, JP)
Cpc classification
H01L29/7786
ELECTRICITY
H01L29/778
ELECTRICITY
H01L29/66462
ELECTRICITY
H01L29/4236
ELECTRICITY
H01L29/786
ELECTRICITY
H01L29/06
ELECTRICITY
International classification
H01L29/778
ELECTRICITY
Abstract
A semiconductor device includes a lateral switching device having: a substrate; a channel forming layer that has a heterojunction structure made of a GaN layer and an AlGaN layer and is formed with a recessed portion, on the substrate; a gate structure part that includes a gate insulating film and a gate electrode formed in the recessed portion; and a source electrode and a drain electrode on opposite sides of the gate structure part on the channel forming layer. The AlGaN layer includes a first AlGaN layer that has an Al mixed crystal ratio determining a two dimensional electron gas density, and a second AlGaN layer that has an Al mixed crystal ratio smaller than that of the first AlGaN layer to induce negative fixed charge, and is disposed in contact with the gate structure part and spaced from the source electrode and the drain electrode.
Claims
1. A semiconductor device comprising: a lateral switching device including: a substrate formed of a semi-insulating material or a semiconductor material; a channel forming layer disposed on the substrate, the channel forming layer including a heterojunction structure made of a GaN layer and an AlGaN layer, the GaN layer forming an electron transit layer, the AlGaN layer forming an electron supply portion, the channel forming layer being formed with a recessed portion at which the AlGaN layer is partly removed; a gate structure part including a gate insulating film disposed in the recessed portion and a gate electrode disposed on the gate insulating film; and a source electrode and a drain electrode disposed on the channel forming layer on opposite sides of the gate structure part, and the lateral switching device inducing a two-dimensional electron gas carrier in the GaN layer adjacent to an interface between the GaN layer and the AlGaN layer, and forming a channel in a top surface portion of the GaN layer at a bottom of the recessed portion, when the gate electrode is applied with a voltage, to allow a current to flow between the source electrode and the drain electrode, wherein the AlGaN layer includes: a first AlGaN layer having an Al mixed crystal ratio that determines a two-dimensional electron gas carrier density; and a second AlGaN layer having an Al mixed crystal ratio that determines a two-dimensional electron gas carrier density, and is smaller than the Al mixed crystal ratio of the first AlGaN layer to induce a negative fixed charge, the second AlGaN layer being disposed in contact with the gate structure part and spaced from the source electrode and the drain electrode.
2. The semiconductor device according to claim 1, wherein the AlGaN layer includes a third AlGaN layer disposed between the GaN layer and the first AlGaN layer including a portion under the gate structure part, and the third AlGaN layer has an Al mixed crystal ratio greater than the Al mixed crystal ratio of the first AlGaN layer and the Al mixed crystal ratio of the second AlGaN layer, and has a thickness that does not cause a piezoelectric polarization.
3. The semiconductor device according to claim 1, wherein the AlGaN layer includes a fourth AlGaN layer between the first AlGaN layer and the source electrode, and between the first AlGaN layer and the drain electrode, and the fourth AlGaN layer has an Al mixed crystal ratio greater than the Al mixed crystal ratio of the first AlGaN layer and the Al mixed crystal ratio of the second AlGaN layer.
4. The semiconductor device according to claim 1, wherein the gate structure part has an upper portion that projects toward the drain electrode, and is connected to the gate electrode.
5. The semiconductor device according to claim 1, wherein the source electrode has a source field plate that projects toward the drain electrode.
6. The semiconductor device according to claim 1, wherein the drain electrode has a drain field plate that projects toward the source electrode.
7. The semiconductor device according to claim 1, wherein the gate electrode has a terrace portion that projects toward the drain electrode, and is opposed to the second AlGaN layer.
8. The semiconductor device according to claim 1, wherein the second AlGaN layer is disposed only between the gate structure part and the drain electrode.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0017] The above and other objects, features and advantages of the present disclosure will become more apparent from the following detailed description made with reference to the accompanying drawings, in which:
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DESCRIPTION OF EMBODIMENTS
[0031] The following will describe the embodiments of the present disclosure based on the drawings. In the following description of the different embodiments, like or equivalent component parts are designated by like reference characters or numerals.
First Embodiment
[0032] A first embodiment of the present disclosure will be described with reference to
[0033] The lateral HEMT of the present embodiment is provided by employing a structure in which a GaN layer 3 of an i-type, n-type or p-type is laid on a surface of a substrate 1 through a buffer layer 2, as a compound semiconductor substrate. On the surface of the GaN layer 3, an AlGaN layer 4 in which a first AlGaN layer 4a and a second AlGaN layer 4b are layered is formed. The GaN layer 3 and the AlGaN layer 4 form a heterojunction structure. In the lateral HEMT, the GaN layer 3 and the AlGaN layer 4 serve as a channel forming layer. The lateral HEMT operates when the 2 DEG carrier is induced by a piezoelectric effect and a spontaneous polarization effect in the GaN layer 3 adjacent to an AlGaN/GaN interface.
[0034] The substrate 1 is formed of a semi-insulating film or a semiconductor material such as, Si(111), SIC or sapphire. On the substrate 1, the buffer layer 2 is formed as a base film, which enables the GaN layer 3 to be formed thereon with a favorable crystallinity. The buffer layer 2 is, for example, provided by an AlGaN-GaN superlattice layer. The buffer layer 2 may be eliminated when the GaN layer 3 can be formed on the substrate 1 with a favorable crystallinity. Note that the crystallinity mentioned herein is about a defect, dislocation, or the like in the GaN layer 3 and affects electric and optical properties.
[0035] The GaN layer 3 and the AlGaN layer 4 are formed on the buffer layer 2, for example, by a heteroepitaxial growth.
[0036] The GaN layer 3 forms an electron transit layer made of a first GaN-based semiconductor material, which is an i-GaN-, n-GaN- or p-GaN-based semiconductor material.
[0037] The AlGaN layer 4 is made of a semiconductor material having a larger band gap energy than that of the first GaN-based semiconductor material.
[0038] The AlGaN layer 4 forms an electron supply portion. In the present embodiment, the AlGaN layer 4 includes a first AlGaN layer 4a and a second AlGaN layer 4b. A recessed portion 5 for receiving a gate structure part therein is formed to penetrate the first AlGaN layer 4a and the second AlGaN layer 4b.
[0039] The first AlGaN layer 4a is composed of Al.sub.xGa.sub.1-xN, in which x represents an Al mixed crystal ratio. The second AlGaN layer 4b is composed of Al.sub.yGa.sub.1-yN. in which y represents an Al mixed crystal ratio. The Al mixed crystal ratio x of the first AlGaN layer 4a is larger than the Al mixed crystal ratio y of the second AlGaN layer 4b. The thickness of each of the first and second AlGaN layers 4a, 4b is set so that the Ns (2 DEG density) is uniquely determined by the Al mixed crystal ratio.
[0040] Namely, the thickness of the AlGaN layer, which is a single layer, and the Ns have a relationship shown in
[0041] The first AlGaN layer 4a is formed on the entirety of the top surface of the substrate 1, and is removed at the recessed portion 5. The second AlGaN layer 4b is formed only in the vicinity of the recessed portion 5, that is, in the vicinity where the gate structure part is formed. The second AlGaN layer 4b is formed in a direction parallel to a plane of the substrate from the side surfaces of the recessed portion 5 with a predetermined width.
[0042] A gate electrode 7 is embedded in the recessed portion 5 through a gate insulating film 6, as the gate electrode part (G). Specifically, the gate insulating film 6 having a predetermined thickness is formed on an inner wall surface of the recessed portion, and the gate electrode 7 is formed on the gate insulating film 6, thereby forming the gate structure part.
[0043] The gate insulating film 6 is made of a silicon oxide film (SiO.sub.2), alumina (Al.sub.2O.sub.3), or the like. The gate electrode 7 is made of a metal such as aluminum or platinum, an impurity doped poly-semiconductor, or the like. The gate insulating film 6 and the gate electrode 7 formed in the recessed portion 5 provide a MOS structure.
[0044] A source electrode 8 (S) and a drain electrode 9 (D) are formed on opposite sides of the gate structure part on the top surface of the first AlGaN layer 4. The source electrode 8 and the drain electrode 9 each have an Ohmic contact with the first AlGaN layer 4a. The lateral HEMT of the present embodiment is provided by the above-described structure.
[0045] Although not illustrated, a gate wiring layer, a source wiring layer and a drain wiring layer, which are made of Al or the like, are formed on the top surfaces of the gate electrode 7, the source electrode 8 and the drain electrode 9. The gate wiring layer, the source wiring layer and the drain wiring layer are electrically isolated through interlayer insulating layers, and can apply arbitrary voltages to respective electrodes.
[0046] In the semiconductor device of the present embodiment, the heterojunction structure is made of the GaN layer 3 and the AlGaN layer 4. The AlGaN layer 4 is made of the first AlGaN layer 4a and the second AlGaN layer 4b, which have different Al mixed crystal ratios. The Al mixed crystal ratio of the first AlGaN layer 4a, which is on a lower side of the second AlGaN layer 4b, has a larger Al mixed crystal ratio than that of the second AlGaN layer 4, which is on an upper side of the first AlGaN layer 4a. Further, the second AlGaN layer 4b is arranged only in the vicinity of the gate structure part. That is, the second AlGaN layer 4b is formed with a predetermined width in the direction parallel with the plane of the substrate 1 from the side surfaces of the recessed portion 5. The second AlGaN layer 4b is spaced from the source electrode 8 and the drain electrode 9.
[0047] The thickness of each of the first and second AlGaN layers 4a, 4b is determined so that the Ns of each of the first and second AlGaN layers 4a, 4b is uniquely determined by the Al mixed crystal ratio. Therefore, in a thermal equilibrium state, the GaN layer 3 and the AlGaN layer 4 at the cross-sections taken along a line and a line IIIB-IIIB in
[0048] That is, as shown in
[0049] As shown in
[0050] In the blocked state, the fixed charge acts as shown in
[0051] In the on state (conducted state), as shown in
[0052] It has been described above that the 2 DHG is not generated in the surface layer portion of the first AlGaN layer 4a in the region where the first AlGaN layer 4a and the second AlGaN layer 1b are formed. However, such a situation can be generated depending on the setting of the Al mixed crystal ratio y of the second AlGaN layer 4b. For example, in a case where the first AlGaN layer 4a is 20 nm in thickness, and the second AlGaN layer 4b is 10 nm in thickness, the relationship of the Al molar ratio y (=Al mixed crystal ratio) and the carrier surface densities of the 2 DEG and the 2 DHG at the cross-section taken along IIIB-IIIB of
[0053] As described above, in the present embodiment, the AlGaN layer 4 includes the first AlGaN layer 4a and the second AlGaN layer 4b. The second AlGaN layer 4b, which is on an upper side of the first AlGaN layer 4a, is formed only in the vicinity of the gate structure part. Further, the Al mixed crystal ratio x of the first AlGaN layer 4a is greater than the Al mixed crystal ratio y of the second AlGaN layer 4b. By this configuration, the semiconductor device, which is the normally off device and can suppress the degradation of the blocking breakdown voltage and suppress the increase in the on resistance, can be implemented.
[0054] The semiconductor device having such a configuration is basically produced by a conventional production method. However, a process of forming the AlGaN layer 4 is different from a conventional process. That is, the first AlGaN layer 4a and the second AlGaN layer 4b are successively layered on the GaN layer 3 while changing the Al mixed crystal ratios, and the second AlGaN layer 4b is then etched using a predetermined mask so that the second AlGaN layer 4b remains only in the region that is in the vicinity where the gate structure part is to be formed. Further, etching is performed from the top surface of the second AlGaN layer 4b using a predetermined mask to form the recessed portion 5 penetrating the first AlGaN layer 4a and reaching the GaN layer 3. Furthermore, a gate insulating film forming step, a gate electrode embedding and patterning step are performed to form the gate structure part. Thereafter, a step of forming the interlayer insulating film and a step of forming electric wirings are performed. Thus, the semiconductor device of the present embodiment can be produced. In this production method, the Ns is not adjusted by adjusting the thicknesses of the first and second AlGaN layers 4a, 4b by etching. Therefore, the large change of the Ns caused by the adjustment of the thicknesses will not occur, and the controllable, stable device characteristics can be expected. A very thin film, such as AlN film, which does not generate carrier, may be interposed between the first AlGaN layer 4a and the second AlGaN layer 4b to be used as an etch stopper during the etching of the second AlGaN layer 4b.
Second Embodiment
[0055] A second embodiment of the present disclosure will be described. In the present embodiment, the structure of the AlGaN layer 4 is modified from that of the first embodiment, and structures other than the AlGaN layer 4 are similar to those of the first embodiment. Therefore, only a part different from the first embodiment will be described.
[0056] As shown in
[0057] In the case where the semiconductor device 4 has the third AlGaN layer 4c as described above, when being turned on, electrons flow in the GaN layer 3 under the third AlGaN layer 4c apart from the gate insulating film 8. Therefore, diffusion of the electrons is suppressed, and mobility improves, resulting in the reduction of the on resistance. The thickness of the third AlGaN layer 3c is set so that the piezoelectric polarization is not generated. Therefore, a threshold voltage is not reduced, and the device can be maintained as the normally-off device.
[0058] The semiconductor device of the present embodiment is produced by a production method basically similar to that of the first embodiment. In the process of forming the AlGaN layer 4, the third AlGaN layer 4c may be formed before the first AlGaN layer 4a is formed.
Third Embodiment
[0059] A third embodiment of the present disclosure will be described. In the present embodiment, the structure of the AlGaN layer 4 is modified from that of the first embodiment, and structures other than the AlGaN layer 4 are similar to those of the first embodiment. Therefore, only a part different from the first embodiment will he described.
[0060] In the present embodiment, similarly to the first embodiment, the AlGaN layer 4 has the two-layer structure, as shown in
[0061] In the case where the semiconductor device has the fourth AlGaN layer 4d as described above, when being turned on, the Ns is increased in the surface layer portion 3 at regions corresponding to the fourth AlGaN layer 4d is formed, resulting in the reduction of the on resistance. Also, the field intensity adjacent to the drain is reduced, and the blocking breakdown voltage can be further improved.
[0062] A production method of the semiconductor device of the present embodiment is basically similar to that of the first embodiment. However, since the Al mixed crystal ratios are different, it is necessary to form the second AlGaN layer 4b and the third AlGaN layer 4d in different steps. For example, the second AlGaN layer 4b and the third AlGaN layer 4d may be formed at different positions by a method of selective epitaxial growth using a mask.
Fourth Embodiment
[0063] A fourth embodiment of the present disclosure will be described. In the present embodiment, the structure of the gate structure part is modified from that of the first to third embodiments, and structures other than the gate structure part are similar to those of the first to third embodiments. Therefore, only a part different from the first to third embodiments will be described. In the following description, the structure of the present embodiment is exemplarily employed to the structure of the first embodiment. The structure of the present embodiment will also be employed to the structures of the second and third embodiments.
[0064] As shown in
[0065] The upper gate portion 11 projecting toward the source electrode 8 and the drain electrode 9 can serve as a gate field plate (hereinafter referred to as the GFP), and thus the blocking breakdown voltage further improves.
[0066] It is preferable that the projecting length of the gate upper portion 11 is as large as possible from the viewpoint of the reduction of internal resistance. However, it is preferable that the gate upper portion 11 does not project beyond the ends of the second AlGaN layer 4b. If the gate upper portion 11 projects over the ends of the second AlGaN layer 4b, it may reach a region where only the first AlGaN layer 4a, which has a large Ns, is formed on a side adjacent to the drain. In this case, a large potential difference occurs between the gate upper portion 11 and the portion having the large Ns. In such a case, a large electric field is generated, resulting in the degradation of the breakdown voltage.
Fifth Embodiment
[0067] A fifth embodiment of the present disclosure will be described. In the present embodiment, the structure of the source and drain is modified from that of the first to fourth embodiments, and structures other than the source and drain are similar to those of the first to fourth embodiments. Therefore, only a part different from the first to fourth embodiments will be described. In the following description, the structure of the present embodiment is exemplarily employed to the structure of the fourth embodiment. The structure of the present embodiment will also be employed to the structures of the first to third embodiments.
[0068] As shown in
[0069] Since the semiconductor device has the SFP8a and the DFP9a as described above, the blocking breakdown voltage can be improved, similarly to the GFP.
[0070] The projecting length of the SFP 8a is preferable so that the SFP 8a does not project from the end of the second AlGaN layer 4b adjacent to the drain. The projecting length of the DFP 9a is preferable so that the DFP 9a does not reach the end of the second AlGaN layer 4b adjacent to the drain. If the SFP 8a projects from the second AlGaN layer 4b toward the drain, it projects to a region where only the first AlGaN layer 4a is formed and the Ns is large, on a side adjacent to the drain than the gate. In this case, a large potential difference is generated in between the SFP 8a and the region having the large Ns. A large electric field is generated, resulting in the degradation of the breakdown voltage. If the DFP 9a projects to a position above the second AlGaN layer 4b, the potential of the DFP 9s adversely affects the second AlGaN layer 4b.
Sixth Embodiment
[0071] A sixth embodiment of the present disclosure will be described. In the present embodiment, the structure of the gate structure part is modified from that of the first to fifth embodiments, and structures other than the gate structure part are similar to those of the first to fifth embodiments. Therefore, only a part different from the first to fifth embodiments will be described. In the following description, the structure of the present embodiment is exemplarily employed to the structure of the fifth embodiment. The structure of the present embodiment will also be employed to the structures of the first to fourth embodiments.
[0072] As shown in
Seventh Embodiment
[0073] A seventh embodiment of the present disclosure will be described. In the present embodiment, the structure of the AlGaN layer 4 is modified from that of the first to sixth embodiments, and structures other than the AlGaN layer 4 are similar to those of the first to sixth embodiments. Therefore, only a part different from the first to sixth embodiments will be described. In the following description, the structure of the present embodiment is exemplarily employed to the structure of the first embodiment. The structure of the present embodiment will also be employed to the structures of the first to fifth embodiments.
[0074] As shown in
[0075] The present disclosure is not limited to the embodiments described above, but can be suitably modified. Further, features in the above described embodiments may be combined in any ways as long as there are no hindrance.
[0076] For example, in the fifth embodiment, the structure having both the SFP 8a and the DFP 9a is described. However, the semiconductor device may have either the SFP 8a or the DFP 9a.
[0077] In each of the above-described embodiments, the recessed portion 5 has the depth so that the surface of the GAN layer 3 is exposed. However, such a depth is an example. For example, the recessed portion 5 may have a depth so that the surface layer portion of the GaN layer 3 is partly removed. As another example, the recessed portion 5 may have a depth so that the first AlGaN layer 4a partly remains at the bottom of the recessed portion 5 with a thickness that restricts generation of the 2 DEG carrier.
[0078] It is understood that the present disclosure has been described in accordance with the embodiments, but the present disclosure is not limited to the embodiments and the structures thereof. The present disclosure also encompasses variations in the equivalent range as various modifications. In addition, various combinations and embodiments, and further, only one element thereof, less or more, and the form and other combinations including, are intended to fall within the spirit and scope of the present disclosure.