Porous graphene for cathode of secondary battery and its manufacturing method
09831501 · 2017-11-28
Assignee
Inventors
Cpc classification
Y10S977/932
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10S977/842
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
C01B2204/04
CHEMISTRY; METALLURGY
H01M4/133
ELECTRICITY
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
Y10S977/734
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M4/58
ELECTRICITY
H01M10/054
ELECTRICITY
Abstract
In the graphene manufacturing method, a graphite oxide is formed from graphite, and then the graphite oxide is treated with a hydrochloric acid. The hydrochloric acid-treated graphite oxide is reduced at temperature of 120° C. or above and 200° C. or below by performing thermal treatment thereto. Since a low-temperature process is used for manufacturing graphene by performing thermal treatment at a relatively low temperature for a short time, this method has great economic feasibility and utilization. Due to a simple composing process and low thermal treatment temperature, graphene may be mass-produced with a low price. In particular, the graphene may be used as a cathode material for a lithium secondary battery, which exhibits a high capacity at a high voltage of 2V or above by reacting with Li, different from an anode material of a lithium secondary battery.
Claims
1. A graphene manufacturing method, comprising: forming a graphite oxide from graphite; treating the graphite oxide with a hydrochloric acid so that the hydrochloric acid remains in the graphic oxide; and performing thermal treatment to the hydrochloric acid-treated graphite oxide at a temperature of 120° C. to 200° C. to be reduced so that layers of the graphite oxide are separated using vapor pressure of the hydrochloric acid to form pores.
2. The graphene manufacturing method according to claim 1, wherein in the step of forming a graphite oxide, an oxidizer is used for oxidizing the graphite, and the degree of functionalization of graphene is controlled by adjusting the amount of the oxidizer.
3. The graphene manufacturing method according to claim 1, wherein the thermal treatment is performed under an air or inert gas atmosphere.
4. The graphene manufacturing method according to claim 1, wherein in addition to the thermal treatment, thermal treatment for reduction is further performed at 200° C. or above under an inert gas atmosphere.
5. The graphene manufacturing method according to claim 3, wherein the inert gas is at least one selected from the group consisting of helium (He), nitrogen (N.sub.2), argon (Ar), neon (Ne) and xenon (Xe).
6. A porous graphene for a cathode of a secondary battery, which is prepared by the graphene manufacturing method according to claim 1, wherein an O/C ratio in relation to the amount of functional groups is 0.28 to 0.47.
7. The porous graphene for a cathode of a secondary battery according to claim 6, wherein the porous graphene exhibits a high voltage of 2V in comparison to lithium.
8. The porous graphene for a cathode of a secondary battery according to claim 6, wherein the porous graphene has a microstructure composed of graphene nano-plates with a thickness of 10 nm and has a pore size of several ten to several hundred nm, and the pore is formed to extend from an inside of the graphene nano-plates to a surface thereof.
9. A secondary battery, comprising: a cathode prepared by coating slurry for an electrode, which includes the porous graphene manufactured by the method according to claim 1, wherein an O/C ratio in relation to the amount of functional groups is 0.28 to 0.47; an anode containing metal; a separator; and an electrolyte containing ions of the metal.
10. The secondary battery according to claim 9, wherein the metal is lithium or sodium.
11. The graphene manufacturing method according to claim 4, wherein the inert gas is at least one selected from the group consisting of helium (He), nitrogen (N.sub.2), argon (Ar), neon (Ne) and xenon (Xe).
Description
DESCRIPTION OF DRAWINGS
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BEST MODE
(11) In particular, in the present disclosure, an oxidizer may be used for oxidizing graphite during the step of forming a graphite oxide, and the degree of functionalization of the graphene may be controlled by adjusting the amount of the oxidizer.
(12) The thermal treatment may be performed under an air or inert gas atmosphere, and thermal treatment may be added to further performing additional thermal treatment at 200° C. or above under an inert gas atmosphere.
MODE FOR DISCLOSURE
(13) Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. However, the embodiments of the present disclosure may be modified in various ways, and the scope of the present disclosure should not be limited to the following embodiments. The embodiments of the present disclosure are provided for perfect explanation of the present disclosure to those skilled in the art.
(14) First,
(15) Referring to
(16) In order to form a graphite oxide, inter-layer coupling of graphite is broken by using NaNO.sub.3, H.sub.2SO.sub.4 and KMnO.sub.4, and a functional group such as —OH or —COOH is adhered thereto. This process will be described below in more detail.
(17) In order to form a graphite oxide from graphite, graphite may be preprocessed with a strong acid such as H.sub.2SO.sub.4 and then oxidized using an oxidizer such as KMnO.sub.4. If NaNO.sub.3 is further added together with H.sub.2SO.sub.4, HNO.sub.3 is generated. HNO.sub.3 serves as an oxidizer which is helpful for oxidizing graphite and also oxidizing impurities contained in the graphite. Deionized water is put into a mixture obtained by adding with NaNO.sub.3, H.sub.2SO.sub.4 and KMnO.sub.4 to graphite to make a solution. After that, if H.sub.2O.sub.2 is added thereto, a graphite oxide is formed.
(18) In particular, in the present disclosure, the amount of a functional group at the surface of a final graphene is controlled in a simple way by adjusting the amount of an oxidizer (KMnO.sub.4) put while making a graphite oxide or adjusting a thermal treatment temperature. The graphene prepared through the above controlling has various electric characteristics and thus may be applied to various fields such as secondary batteries. If the amount of the functional group increases, the oxidation degree increases, which results in enhanced gravimetric capacitance and energy density. On the contrary, if the amount of the functional group decreases, power performance is improved. Therefore, it is possible to manufacture a secondary battery with optimized performance by adjusting the amount of the functional group according to demanded requirements of each secondary battery in consideration of capacity, energy density, and power performance.
(19) Next, the graphite oxide is treated with a hydrochloric acid (Step S200). This step may be performed by adding a hydrochloric acid to floating matters, which remains after filtering the solution, and then filtering the floating matters. The hydrochloric acid treatment of Step S200 is entirely different from Hummers treatment well known in the art as a method for obtaining a graphite oxide from graphite by using a hydrochloric acid. In the Hummers treatment, a low-concentration hydrochloric acid (about 10%) is used as a cleaning material for removing impurities such as metallic pollution source of the graphite oxide, and deionized water cleaning is further performed to eliminate remaining hydrochloric acid. However, in the present disclosure, a high-concentration hydrochloric acid (37%) is used, and the hydrochloric acid is not removed using deionized water so as to intentionally remain the hydrochloric acid in the graphite oxide. In other words, in the present disclosure, HCl is actively utilized, different from existing techniques.
(20) Next, the hydrochloric acid-treated graphite oxide is reduced at low temperature of 200° C. or below by performing thermal treatment thereto (Step S300). The thermal treatment may be performed under an air or inert gas atmosphere. The inert gas may employ helium (He), nitrogen (N.sub.2), argon (Ar), neon (Ne), xenon (Xe) or the like. In particular, in the present disclosure, the thermal treatment may be performed in the air, and particularly the thermal treatment may be performed at low temperature of 120° C. or above and 200° C. or below. In addition to the low-temperature thermal treatment, additional reduction thermal treatment may be further performed at 200° C. or above under an inert gas atmosphere in order to further adjust the functionalization of graphene.
(21) Even though an existing technique must have a step of separating graphite oxide layers by ultrasonic dispersion or the like, the present disclosure need not perform a physical separation step using a mechanical ultrasonic means. At a temperature lower than 120° C., graphene is not made even though HCl treatment is performed, because this temperature is not sufficient for partially separating graphene. If the thermal treatment temperature is 120° C. or above, graphene may be obtained by partially reducing the graphite oxide and separating. It is obvious to those skilled in the art that the reduction reaction effectively occurs at high temperature, and thus in the present disclosure, an upper limit of the thermal treatment temperature is not important. However, when the thermal treatment temperature does not exceed 200° C., good economic feasibility may be expected by means of the low processing temperature.
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(23) As in Step S200 described above with reference to
(24) As described above, in the present disclosure, graphene is manufactured by treating a graphite oxide with a hydrochloric acid and then reducing the graphite oxide at a low thermal treatment temperature of 200° C. or below. In an existing technique, in order to manufacture graphene from a graphite oxide, high-temperature thermal treatment of 800° C. or above should be performed, or a chemical material such as hydrazine should be used. However, in the present disclosure, graphene may be mass-produced just by low-temperature thermal treatment of 200° C. or below, and particularly functional groups of the graphene may be easily controlled during the manufacturing process, which makes it possible to manufacture graphene with optimal functions for various fields.
(25) According to the present disclosure, graphene which has been not easily mass-produced and also has a high price may be composed in a simple way. The graphene composing method according to the present disclosure is simple, uses cheap materials and allows composition at low temperature. Thus, graphene may be mass-produced with low price, and thus the present disclosure is advantageous for commercial use of graphene.
(26) When the hydrochloric acid present in the graphite oxide evaporates and moves out, pores are formed. Thus, the graphene according to the present disclosure may be manufactured to have a porous structure. As in the Experimental Example described later, the graphene manufactured according to an embodiment of the present disclosure has a great surface area and excellent electric conductivity due to the porous structure, and thus the graphene has excellent performance as a cathode material of a lithium secondary battery. In particular, the graphene according to the present disclosure may be used as a cathode material for a lithium secondary battery, which exhibits a high capacity at a high voltage of 2V or above by reacting with Li, different from an anode material of a lithium secondary battery which exhibits a low voltage of 2V or below, in comparison to lithium of an existing technique. Hereinafter, the embodiment of the present disclosure will be described in more detail based on the Experimental Example.
EXPERIMENTAL EXAMPLE
(27) In the Experimental Example, NaNO.sub.3 (1 g) and H.sub.2SO.sub.4 (45 mL) were put into 1 g of graphite and stirred at 0° C. for about 30 minutes. KMnO.sub.4 serving as an oxidizer was added to the solution while changing its amount to 4 g, 5 g and 6 g for each sample, and was dissolved by stiffing at 50° C. for about 2 hours. The amount of the oxidizer was changed differently in order to adjust the oxidation degree of graphene, namely the functionalization degree of the graphene surface. After that, 100 mL of deionized water was put thereto and H.sub.2O.sub.2 (6 mL, 35%) was added to the solution, and its color was changed into light brown while bubbles are generated. The solution was filtered, and 150 mL of 10% hydrochloric acid and 100 mL of 37% hydrochloric acid were put successively to floating materials remaining after filtering. The filtered resultant material was put into an oven of 120° C. for about 6 hours to compose graphene. In this process, the color of the graphite oxide was changed from light brown into black, and the graphite oxide was rapidly expanded. Graphene was not manufactured at temperature lower than 120° C. and without HCl.
(28) According to the present disclosure, graphene is composed even at a low temperature of about 120° C. The hydrochloric acid present in the graphite oxide is gasified at low temperature and rapidly moves out, and in this process, it was found that functional groups were reduced and removed together, through experiments explained later. In particular, it was found that the functional groups at the graphene surface may be controlled by adjusting the amount of the oxidizer put while manufacturing the graphite oxide or the thermal treatment temperature.
(29) First,
(30)
(31) The graphene was analyzed by means of X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) to check that the graphite oxide was reduced by low-temperature thermal treatment. Reduction and separation occurring simultaneously during the low-temperature thermal treatment were analyzed by means of ex-situ and in-situ mass spectrometry (MS).
(32)
(33) In
(34)
(35)
(36) For comparison with the present disclosure, various cases where CH.sub.3COOH, H.sub.2SO.sub.4, water and NH.sub.3 were respectively treated instead of HCl were also experimented. When CH.sub.3COOH or H.sub.2SO.sub.4 was used, no pore was created. When NH.sub.3 was used, the graphite oxide was not separated. Seeing the XPS analysis results, in the present disclosure with HCl treatment, the amount of functional groups remaining after the thermal treatment was far less in comparison to the case where water or NH.sub.3 was used. From this, it may be understood that the HCl treatment employed in the present disclosure is more effective than water or NH.sub.3 in reducing graphite oxide at a low temperature.
(37) By changing the amount of the oxidizer, various samples with different amounts of functional groups (different functionalization degrees) were prepared. Each sample was marked with HFG (high-content functional group), MFG (medium-content functional group), LFG (low-content functional group), and MFG-400 (MFG sample, to which Ar reduction thermal treatment was additionally performed at 400° C.), depending on the target amount of functional groups. The amount of functional groups was based on the amount of C═O. When checking the results, 4 samples have the same porous structure.
(38)
(39) As a result of the XPS analysis as shown in
(40) Atom composition of each sample was analyzed using an element analyzer (EA). Its results are shown in Table 1 together with the results obtained by the XPS analysis.
(41) TABLE-US-00001 TABLE 1 O/C ratio (XPS) O/C ratio (EA) GO 1.26 1.12 HFG 0.47 0.45 MFG 0.34 0.42 LFG 0.30 0.36 MFG-400 0.28 0.33
(42) An O/C ratio of the graphite oxide was 1.12, which was decreased to 0.47 at HFG and 0.28 at MFG-400. EA results and XPS results are not accurately matched because of different measurement conditions (for example, XPS was in a vacuum state, and EA was in the atmosphere), but the tendency of the O/C ratio decreasing from the graphite oxide to MFG-400 is identical. Since reduction is performed rapidly, ten spots were randomly selected and measured to check uniformity of the O/C ratio in the sample. See
(43) The graphene composed as above exhibits very excellent electrochemical characteristics. For the experiment of electric characteristics, a lithium secondary battery was configured. The graphene (72 wt %) according to the present disclosure, polyvinylidene fluoride binder (18 wt %) and super-P (10 wt %) were mixed with N-methyl-2-pyrrolidone solvent to prepare slurry for an electrode. The slurry was uniformly applied to an Al foil and then dried at 120° C. for two 2 hours. The test battery was prepared to have a dual-electrode structure by using a Li electrode, a counter electrode, a separator (Celgard 2400) and 1 M lithium hexafluoro phosphate electrolyte in a 1:1 ethylene carbonate-dimethyl carbonate mixture. A loading density of the electrode was 1.4-1.6 g cm.sup.−2.
(44) By means of cyclic voltammetry (CV) measurement, it was revealed that Faraday reaction at the graphene surface caused electrochemical activity. The cyclic voltammetry (CV) was measured in a voltage range of 1.5 to 4.5 V at a scan rate of 0.1 mV s.sup.−1. Referring to
(45) Referring to
(46) Referring to
(47)
(48) In order to check lithium storage capacity dependency according to the functionalization degree, a potentio-galvanostat test was performed. Referring to the charging/discharging curve of
(49) In particular, HFG, MFG, and LFG respectively carry 175, 150, and 125 g.sup.−1 at a current rate of 2.0 A g.sup.−1. At a current rate of 10 A g.sup.−1, all samples also carry about 100 mAh g.sup.−1. These high values are exhibited since the graphene according to the present disclosure is porous.
(50) In order to reveal oxidation/reduction center of lithium storage, ex-situ XPS analysis was performed, and the analysis results are shown in
(51)
(52)
(53) The power performance of the graphene increases as the oxidation degree is greater. Nevertheless, the HFG exhibits an energy of ˜250 Wh kg.sup.−1 at a power exceeding 10 kW kg.sup.−1. The graphene according to the present disclosure has power performance comparable to a high-output LiMn.sub.2O.sub.4 cathode, which is commercially available. At a current rate of 6 kW kg.sup.−1 or above, the energy of the graphene according to the present disclosure is higher than the energy of a LiMn.sub.2O.sub.4 nanowire. As described above, the graphene according to the present disclosure is also excellent in energy and current density in comparison to general cathode materials.
(54) The lithium secondary battery has an energy density greater than that of another secondary battery, but it has a limit in enhancing its performance since it has been mass-produced over 20 years. In this aspect, secondary batteries using metals other than lithium have been recently studied. For example, a sodium secondary battery is a next-generation battery coming after a lithium secondary battery presently commonly used in the art, and the sodium secondary battery receives attention as an energy storage for a smart grid since its raw material is very cheap, about 1/30 to 1/40 of lithium. However, most electrode materials for a sodium battery do not overcome problems of instable charging/discharging behavior and indistinct voltage since sodium ions are greater than lithium ions.
(55) The graphene according to the present disclosure may be used as a cathode material of a sodium secondary battery. For the test of electric characteristics, a sodium secondary battery was configured. The graphene (72 wt %) according to the present disclosure, a polyvinylidene fluoride binder (18 wt %) and super-P (10 wt %) were mixed with an N-methyl-2-pyrrolidone solvent to prepare slurry for an electrode. The slurry was uniformly applied to an Al foil and then dried at 120° C. for 2 hours. The test battery was prepared to have a dual-electrode structure by using a Na electrode, a counter electrode, a separator (grade GF/F; Whatman, USA) and an electrolyte (1M NaBF.sub.4 in PC and 1M NaClO.sub.4 in PC).
(56)
(57) Referring to
(58) In order to reveal oxidation/reduction center of sodium storage, ex-situ XPS analysis was performed, and the analysis results are shown in
(59) As described above, the graphene of the present disclosure may be used as a cathode material of a secondary battery using various metals since its functional group may store metal such as lithium or sodium. In addition, the graphene of the present disclosure exhibits high capacity and is advantageous for rapid charging/discharging because it has a porous structure and its pores are connected. The use of HCl is essential for forming such pores.
(60) As described above, according to the present disclosure, graphene may be mass-produced by means of a low-temperature process in a simple and inexpensive way. An existing graphene composing method has drawbacks such as low yield and high production cost. Also, even though it has been attempted to use graphene for a lithium secondary battery, such an attempt has been limited to an anode material and focused on a hybrid structure with other nanoparticles. A cathode and an anode are very different from each other in view of electrochemical reaction mechanism and oxidation/reduction potential, and since a cathode requires storing lithium with a higher potential, it is much more difficult to develop a material suitable as a cathode material. In the present disclosure, graphene having a porous structure may be manufactured by treating a graphite oxide with a hydrochloric acid and then reducing the graphite oxide at a low thermal treatment temperature, and this graphene easily transfers lithium or sodium ions and thus is very suitable as a cathode material of a lithium or sodium secondary battery. In particular, in the present disclosure, a graphene, particularly a graphene for a cathode of a secondary battery, may be manufactured to have various characteristics by adjusting an amount of an oxidizer or reduction thermal treatment temperature to control an amount of functional groups when the graphene oxide is made.
(61) Heretofore, preferred embodiments of the present disclosure have been described in detail, but the present disclosure is not limited to the embodiments but may be modified in various ways without departing from the scope of the present disclosure by those skilled in the art. The embodiments of the present disclosure have been considered in all illustrative and nonrestrictive aspects, and the appended claims and their equivalents and modifications fall into the scope of the present disclosure.