Display device

Abstract

A display device comprising a first receiving layer and a second receiving layer located onto and in direct planar contact with the first receiving layer; a first support later and a second support layer located onto and in direct planar contact with the first support layer; and a sleeve for receiving the first and second receiving layers and first and second support layers.

Claims

1. A display device comprising: a folded, four-layered structure, comprising: a first receiving layer comprising a first opening having a first perimeter; a second receiving layer that is attached to the first receiving layer at a first edge, the second receiving layer comprising a second opening having a second perimeter; a first support layer that is attached to the first receiving layer at a second edge, the first support layer is free of an opening; a second support layer that is attached to the first support layer at a third edge, the second support layer is free of an opening; and a sleeve for receiving the folded, four-layered structure, the sleeve comprises a substantially transparent plastic material; wherein the first edge is generally parallel to the second edge, and the second edge is generally parallel to the third edge; wherein in an unfolded configuration: i. the first support layer is disposed between the second support layer and the first receiving layer; and ii. the first receiving layer is disposed between the first support layer and the second receiving layer; wherein in a folded configuration: i. the second receiving layer is folded onto and in direct planar contact with the first receiving layer; ii. the second support layer is folded onto and in direct planar contact with the first support layer; and iii. the first and second receiving layers are folded directly onto and parallel with the first and second support layers such that the second receiving layer is in direct planar contact with the second support layer, and the first opening is located over and aligned with the second opening; wherein the first perimeter and second perimeter have substantially the same size and shape except for at least one retaining element on the first perimeter, the at least one retaining element extends inwardly from an edge of the first perimeter such that when the first opening and the second opening receive an item therein, the respective first perimeter and the second perimeter is located around the item and in contact with the item, and the item is contacted by the at least one retaining element but remains viewable through the first opening and the second opening.

2. The display device of claim 1, further comprising an additional first opening and an additional second opening for an additional item.

3. The display device of claim 1, wherein the direct planar contact between the first receiving layer and second receiving layer comprises an adhesive therebetween.

4. The display device of claim 1, wherein the direct planar contact between the first support layer and second support layer comprises an adhesive therebetween.

5. The display device of claim 1, wherein the sleeve comprises an amorphous polyethylene terephthalate (APET) material.

6. The display device of, claim 1, wherein one or both of the first and second receiving layers and one or both of the first and second support layers comprise a paperboard material.

7. The display device of claim 1, wherein the at least one retaining element is two retaining elements on opposing edges of the first perimeter.

8. The display device of claim 1, wherein in the folded configuration, the first receiving layer is located on a front side of the display device and the first support layer is located on a back side of the display device.

9. The display device of claim 1, wherein a shape of the item substantially corresponds to the first perimeter and the second perimeter.

10. The display device of claim 9, wherein the item is a substantially planar card.

11. A display device comprising: a folded, four-layered structure, comprising: a first receiving layer comprising a first opening having a first perimeter; a second receiving layer that is attached to the first receiving layer at a first edge, the second receiving layer comprising a second opening having a second perimeter; a first support layer that is attached to the first receiving layer at a second edge, the first support layer is free of an opening; a second support layer that is attached to the first support layer at a third edge, the second support layer is free of an opening; and a sleeve for receiving the folded, four-layered structure, the sleeve comprises a substantially transparent plastic material; wherein in an unfolded configuration: i. the first support layer is disposed between the second support layer and the first receiving layer; and ii. the first receiving layer is disposed between the first supporting layer and the second receiving layer; wherein in a folded configuration: i. the second receiving layer is folded onto and in direct planar contact with the first receiving layer; ii. the second support layer is folded onto and in direct planar contact with the first support layer; and iii. the first and second receiving layers are folded directly onto and parallel with the first and second support layers such that the second receiving layer is in direct planar contact with the second support layer, and the first opening is located over and aligned with the second opening; wherein the first perimeter and second perimeter have substantially the same size and shape except for at least two retaining elements on the first perimeter, each of the at least two retaining elements extending inwardly from opposing edges of the first perimeter such that when the first opening and the second opening receive an item therein, the first perimeter and the second perimeter are located therearound and in contact with the item, and the item is retained by the at least two retaining elements but remains viewable through the other of the first opening or the second opening.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a top down schematic view of an illustrative packaging in accordance with the present teachings.

(2) FIG. 2 is a perspective view of an illustrative packaging accordance with the present teachings.

DETAILED DESCRIPTION

(3) In general, the teachings herein provide for a packaging that includes a plurality of layered materials. The layered materials may comprise a paperboard material, a polymeric material, or a combination thereof. One or more layers may be formed for receiving printing, graphics, coatings or any other visual modification of the layers. Preferably, at least one layer includes an opening, a fastener, an adhesive or some other means for receiving an item. The item may be any item capable of receiving printed graphics (e.g., writing and/or instructions). It is also possible that all layers are free of any item, such that a layer itself receives the necessary written material (e.g., writing and/or instructions).

(4) Each layer may be located in direct planar contact with one or more adjacent layers. An adhesive or other means for connecting the layers may be located between each layer. Alternatively, structures may be included to create space between one or more adjacent layers. Such structures may be located such that they create space between two adjacent layers in their entirety. Alternatively, such structures may create space between two adjacent layers at only portions of the adjacent layers, whereby other portions of the adjacent layers will be free of any structures therebetween.

(5) If an item is included, one or more layers may be formed for including openings for receiving the item. In the event that more than one layer includes such an opening, the opening on each layer may be formed to correspond with openings on adjacent layers. As an example, an opening on a first receiving layer may receive (e.g., be located about) an item, while an opening on a second adjacent receiving layer may be located over and onto the opening in the first receiving layer such that the item may still be viewed through the corresponding opening in the second receiving layer.

(6) One or more support layers may also be included. Such support layers may be located in direct planar contact with one or more of an adjacent support layer and/or an adjacent receiving layer. Each support layer may be substantially free of any openings or other structures for receiving an item. Alternatively, one or more of the support layers may also include one or more openings, which may or may not be located adjacent any opening in the one or more receiving layers.

(7) In one embodiment, a first receiving layer may be located adjacent a second receiving layer. Each receiving layer may be formed with one or more openings for receiving and/or viewing an item. The first receiving layer may be located in direct planar contact with a first support layer. The first support layer may then be located in direct planar contact with a second support layer. The resulting packaging may thus be formed as a four-layer composite structure including. Such for layer structure may be formed as a second receiving layer located onto a first receiving layer, located onto a first support layer, located onto a second support layer.

(8) It is also possible that that the display device is formed using a single receiving layer and/or a single support layer. As an example, the device may be formed using only a first receiving layer and a first and second support layer. Alternatively, the device may be formed so that it includes only a single support layer and multiple receiving layers (e.g., a first receiving layer, a second receiving layer, a third receiving layer or more). It is possible that the display be device may be substantially free of any support layer, or substantially free of any receiving layer.

(9) Each layer may cover the entirety of the device or one or more layers may only extend to cover a portion of the device. As an example, one or more support layers may extend to cover only a portion of an adjacent support layer and/or an adjacent receiving layer. One or more receiving layers may also or alternatively cover only a portion of an adjacent receiving layer and/or an adjacent support layer. It is possible that portions of the display device (e.g., portions that are adjacent any opening formed in the one or more receiving layers and/or one or more support layers) may require additional support or strength to support any item located within the opening. Thus, the portions adjacent the openings may include additional layers and/or may comprise thicker materials than portions of the display device that are not adjacent the openings.

(10) The thickness of the various layers may be substantially similar or may vary depending upon the layer. As an example, the one or more receiving layer may have a thickness that is less than the thickness of the one or more support layers. The thickness of any polymeric layer, or any layer having a polymeric coating may be greater than that of any later comprising a paperboard material. The material of one or more layers may be selected so that the thickness of the layer is substantially similar to the thickness of an item (e.g., a card or the like) which is located within an opening in the display device. It is possible that the thickness of more than one layer may be combined to substantially match the thickness of an item that is to be located into the one or more openings in the display device. It is also possible that the thickness of the materials is selected so that upon locating an item within the one or more openings of the display device, one or more surfaces of the item are flush with (e.g., they do not extend beyond the surface of) the top layer of the display device. The surface of the item may also fall below the top layer of the display device. As a result, the display device may surround the item in such a way that avoids damage to the item.

(11) The layered structure may also be formed as a planar die cut structure. Each of the layers may be formed as connected along one or more edges to one or more adjacent layers to form an elongated planar structure. The die cut planar structure may then be folded to form the multi-layered composite as discussed herein. In one embodiment, the second receiving layer may be folded onto the first receiving layer and the second support layer may be folded onto the first support layer. The receiving layers may then be folded onto the support layers. The layers may remain connected along one or more edges to adjacent layers, or may be separated upon assembly. Such separation may be facilitated by perforations located between the layers. For a paperboard sheet form having a thickness of from about 14 point to about 22 point, the scoring depth for at least a portion of the score lines may be greater than about 0.5 point. The scoring depth for at least a portion of the score lines may be less than about 4 point. The scoring depth for at least a portion of the score lines may be about 2 point. Any perforated portion of a score line may have a scoring depth sufficient to rupture the base substrate, any polymeric coating, or both to allow for easy separation of the panels prior to assembly. Any portion of a score line may have a scoring depth of greater than about 0.5 point. Any portion of a score line may have a scoring depth of less than about 8 point. The die cut structure may facilitate simplified flat shipping to a customer, where the display device can be assembled by the customer upon receiving the flat die cut structure.

(12) As discussed herein, one or more of the layers may include a coating. This coating may be a wax material or may be polymeric material, examples of which may include rubber, polyethylene, polyurethane, polyvinyl chloride, silicone, or any combination thereof. The coating may also be biodegradable and may include cellulose, calcium, starch or combinations thereof. This coating may be applied to one or more layers of the display device. The thickness of the coating may be greater than about 0.005 mm. The thickness of the coating may be less than about 0.3 mm. The thickness of the coating may be greater than about 0.0127 mm. The thickness of the coating may be less than about 0.0508 mm. The display device may also include additional coatings to promote the durability of the display device such as a varnish, aqueous, or ultra violet coating. Any layer or coatings may be applied to the one or more layers of the display device by lamination, co-extrusion, or any coating process such as rolling, brushing, dip coating or spray coating.

(13) In addition to the layered structure, the packaging may also include a protective layer, which may be a sleeve. The protective layer may be located in contact with one or more surfaces of the assembled layered structure. The protective layer may be formed as a sleeve such that it substantially surrounds the entire layered structure. The protective layer may be formed of a material that prevents the underlying layered structure from damage (e.g., tearing or the like). The protective layer may be formed of a polymeric material or coating and may preferably be a recyclable polymeric material.

(14) As shown for example in FIG. 1, the packaging 10 may include a first receiving layer 12, a second receiving layer 14, a first support layer 16 and a second support layer 18. A covering layer or sleeve (not shown) may be located about the receiving and support layers upon assembly of the packaging. The first receiving layer is shown to include a first opening 20a and a second opening 22a. The second receiving layer is shown to include a first opening 20b and a second opening 22b. An adhesive 24 may be located along certain portions of the receiving layers 12, 14, the support layers 16, 18, or both.

(15) An assembled packaging example is shown at FIG. 2. The first receiving layer 12 is visible and includes a first opening 20a and a second opening 22a. Each opening receives an item 26a, 26b within each opening. The first support layer 16 is shown at the back of the resulting packaging. A protective sleeve 28 is located about the packaging.

(16) The layers discussed herein may be formed of any packaging material pliable enough to be scored and folded but strong enough to provide sufficient support for containing an item thereon or within. For example, the assembled layers will be free of any flexing or bending under the weight of any item held within.

(17) A particular feature of the material may be that it is durable enough to resist tearing during attempts to remove any packaging contents from within the layers. The layers may be formed of paper materials including but not limited to paperboard, chipboard, cardboard, fiberboard, natural fibers, mineral fibers or any combination thereof. The layer material may be a virgin material, a post-consumer recycled material, or both. The layer material may be a recyclable material and/or a biodegradable material. If the layer material includes paperboard, the paperboard may be a bleached or unbleached paperboard. For example it may be a solid bleached sulfate (SBS) paperboard. The layer material may contain a major portion that can be recycled. The layers may be formed of a polymeric material including but not limited to thermoplastics, thermoset plastics, elastomeric containing materials or any combination thereof. Examples of polymeric materials that may be employed include polyamide, polyester, polystyrene, polyethylene (including polyethylene terephthalate, high density polyethylene and low density polyethylene), polypropylene, polyvinyl chloride, bio-based plastics/biopolymers (e.g., poly lactic acid), silicone, acrylonitrile butadiene styrene (ABS), or any combination thereof.

(18) The layers may be formed of differing materials. For example, the one or more receiving layers may be formed of a material that differs from the one or more support layers. One receiving layer may be formed of a first material and an adjacent receiving layer may be formed of a second material that differs in some way from the first material. One support layer may be formed of a first material and an adjacent support layer may be formed of a second material that differs in some way from the first material. As an example, the one or more receiving layers may be formed of a paperboard material while the one or more support layers may be formed of a polymeric material. Alternatively, the one or more receiving layers may be formed of a polymeric material, while the one or more support layers may be formed of a paperboard material. As another example, any layer exposed on the exterior of the assembled layers (e.g., the second receiving layer and/or the second support layer) may be formed of a material selected so that at least one surface of the material can receive printing (e.g., graphics). It is possible that one or more of the receiving layers or support layers are comprised of multiple materials, in that one surface of a layer may be formed of a paperboard material while an opposing surface may be formed of a polymeric material, which may also be in the form of a polymeric coating.

(19) The gauge of the layer material may vary depending on the size of the packaging or the desired strength of the packaging. As an example, if the layer material includes paperboard, the gauge of the paperboard may be greater than about 6 point paperboard. The gauge of the paperboard may be less than about 40 point paperboard.

(20) Though not necessarily drawn to scale, geometries, relative proportions and dimensions shown in the drawings are also part of the teachings herein, even if not explicitly recited. However, unless otherwise stated, nothing shall limit the teachings herein to the geometries, relative proportions and dimensions shown in the drawing.

(21) Unless stated otherwise, dimensions and geometries of the various structures depicted herein are not intended to be restrictive of the invention, and other dimensions or geometries are possible. Plural structural components can be provided by a single integrated structure. Alternatively, a single integrated structure might be divided into separate plural components. In addition, while a feature of the present invention may have been described in the context of only one of the illustrated embodiments, such feature may be combined with one or more other features of other embodiments, for any given application. It will also be appreciated from the above that the fabrication of the unique structures herein and the operation thereof also constitute methods in accordance with the present invention.

(22) The preferred embodiment of the present invention has been disclosed. A person of ordinary skill in the art would realize however, that certain modifications would come within the teachings of this invention. Therefore, the following claims should be studied to determine the true scope and content of the invention.

(23) The explanations and illustrations presented herein are intended to acquaint others skilled in the art with the invention, its principles, and its practical application. Those skilled in the art may adapt and apply the invention in its numerous forms, as may be best suited to the requirements of a particular use. Accordingly, the specific embodiments of the present invention as set forth are not intended as being exhaustive or limiting of the invention. The scope of the invention should, therefore, be determined not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. The disclosures of all articles and references, including patent applications and publications, are incorporated by reference for all purposes. Other combinations are also possible as will be gleaned from the following claims, which are also hereby incorporated by reference into this written description.