Printable label comprising a clear face layer and a clear adhesive layer
09809730 · 2017-11-07
Assignee
Inventors
- Kirit Naik (Arden, NC, US)
- Patrick Goss (Asheville, NC, US)
- Tom Saxberg (Tampere, FI)
- Noel Mitchell (Wuppertal, DE)
- Ismo Pietari (Tampere, FI)
Cpc classification
B32B2405/00
PERFORMING OPERATIONS; TRANSPORTING
B32B2307/54
PERFORMING OPERATIONS; TRANSPORTING
B32B27/308
PERFORMING OPERATIONS; TRANSPORTING
International classification
B32B27/30
PERFORMING OPERATIONS; TRANSPORTING
B65C9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An adhesive label comprises: a face layer, and an adhesive layer,
wherein the face layer comprises semi-crystalline polymeric film, the adhesive layer consists of one or more adhesive sub-layers, a lowermost adhesive sub-layer of said adhesive sub-layers comprises transparent polymeric adhesive, the thickness of the face layer is in the range of 10 μm to 50 μm, the thickness of the adhesive layer is in the range of 8 μm to 25 μm, the thickness of the adhesive layer is smaller than 95% of the thickness of the face layer, an uppermost sub-layer of said adhesive sub-layers is in contact with the face layer, and the refractive index of the uppermost adhesive sub-layer is in the range of 80% to 98.5% of the refractive index of the semi-crystalline polymeric film.
Claims
1. A label, comprising: a face layer, and an adhesive layer, wherein the face layer comprises semi-crystalline polymeric film, the adhesive layer consists of one or more adhesive sub-layers, a lowermost adhesive sub-layer of said adhesive sub-layers comprises transparent polymeric adhesive, the thickness of the face layer is in the range of 10 μm to 50 μm, the thickness of the adhesive layer is in the range of 8 μm to 25 μm, the thickness of the adhesive layer is smaller than 95% of the thickness of the face layer, an uppermost sub-layer of said adhesive sub-layers is in contact with the face layer, and the refractive index of the uppermost adhesive sub-layer is in the range of 80% to 98.5% of the refractive index of the semi-crystalline polymeric film; wherein the label is attached to a release liner such that the adhesive layer is between the face layer and the release liner; wherein the label is carried by the release layer, and the release value of the label is higher than 0.15 N in a situation where a sample piece of the label is separated from the release liner at an angle of 180° at a velocity of 1200 inches per minute at the temperature of 25° C., the width of said sample piece being equal to 2 inches.
2. The label of claim 1, wherein the total thickness of the label is in the range of 150% to 195% of the thickness of the face layer, the total thickness of the label being the thickness from the uppermost surface of the face layer to the lowermost surface of the lowermost adhesive sub-layer.
3. The label of claim 1, wherein the semi-crystalline polymeric film is a polyester film.
4. The label of claim 3, wherein the polyester film is polyethylene terephthalate film.
5. The label of claim 4, wherein the permeability of the face layer for air is higher than or equal to 1 cm.sup.3/m.sup.2 .Math.24 hours 100 kPa at the temperature of 25° C.
6. The label of claim 3, wherein the tensile modulus of the face layer is higher than or equal to 4000 MPa in a machine direction.
7. The label of claim 3, wherein the polyester film is bi-axially oriented, and the tensile strength of the polyester film is higher than or equal to 200 MPa in a machine direction, and the tensile strength of the polyester film is higher than or equal to 200 MPa in a cross direction.
8. The label of claim 3, wherein the hardness of the face layer is higher than 94 in the Rockwell M scale.
9. The label of claim 1, wherein the polymeric adhesive comprises an acrylic emulsion polymer.
10. The label of claim 1, wherein the surface tension of the polymeric adhesive is lower than or equal to 40 dyn/cm at the temperature of 25° C.
11. The label of claim 1, wherein the advancing contact angle for wetting a polyethylene terephthalate surface with the polymeric adhesive is lower than 70° at the temperature of 25° C.
12. The label of claim 1, wherein the uppermost surface of the label has been coated with a release coating.
13. The label of claim 1 wherein the release liner comprises polyester.
14. The label of claim 1, wherein the semi-crystalline polymeric film is a polyester film, and the refractive index of the polyester film is in the range of 1.55 to 1.65 at the wavelength of 550 nm.
15. The label of claim 1, wherein the face layer has been stretched so that the refractive index of the face layer is higher than 1.60.
16. The label of claim 1 comprising a printed region.
17. The label of claim 16, wherein the printed region has been implemented between the face layer and the adhesive layer.
18. The label of claim 16, wherein the shape of the perimeter of the printed region of the label is substantially different from the shape of the perimeter of the label.
19. The label of claim 1, wherein the semi-crystalline polymeric film is a polyester film, and the haze level of the polyester film is lower than or equal to 6.5%.
20. A labeled item, comprising a label attached to the surface of the item, said label comprising: a face layer, and an adhesive layer, wherein the face layer comprises semi-crystalline polymeric film, the adhesive layer consists of one or more adhesive sub-layers, a lowermost adhesive sub-layer of said adhesive sub-layers comprises transparent polymeric adhesive, the thickness of the face layer is in the range of 10 μm to 50 μm, the thickness of the adhesive layer is in the range of 8 μm to 25 μm, the thickness of the adhesive layer is smaller than 95% of thickness of the face layer, an uppermost sub-layer of said adhesive sub-layers is in contact with the face layer, and the refractive index of the uppermost adhesive sub-layer is in the range of 80% to 98.5% of the refractive index of the semi-crystalline polymeric film; and wherein the surface roughness value of the surface is in the range of 0.5 μm to 5 μm.
21. The labeled item of claim 20, wherein the surface of the item has a first reflection coefficient, a labeled portion of the labeled item has a second reflection coefficient, and the relative difference between the first reflection coefficient and the second reflection coefficient is smaller than 20%.
22. The labeled item of claim 20, wherein an interface between the face layer and the adhesive layer has a reflection coefficient, the uppermost layer of the label has a reflection coefficient, and the reflection coefficient of the interface is smaller than 10% of the reflection coefficient of the uppermost layer.
23. The labeled item of claim 20, wherein the label comprises a printed region between the face layer and the adhesive layer, and the distance between the printed region and the surface of the item is in the range of 50% to 95% of the thickness of the face layer.
24. The labeled item of claim 20, wherein the item is a transparent container made of glass.
25. The labeled item of claim 20, wherein the item is a transparent container made of polyethylene terephthalate.
26. The labeled item of claim 20, wherein the uppermost surface of the label comprises silicone polymer.
27. The labeled item of claim 20, wherein the label comprises a clear portion to transmit illuminating light to the surface of the item and to transmit reflected light from the surface of the item to the eye of a viewer.
28. A label, comprising: a face layer, and an adhesive layer, wherein the face layer comprises semi-crystalline polymeric film, the adhesive layer consists of one or more adhesive sub-layers, a lowermost adhesive sub-layer of said adhesive sub-layers comprises transparent polymeric adhesive, the thickness of the face layer is in the range of 10 μm to 50 μm, the thickness of the adhesive layer is in the range of 8 μm to 25 μm, the thickness of the adhesive layer is smaller than 95% of the thickness of the face layer, an uppermost sub-layer of said adhesive sub-layers is in contact with the face layer, and the refractive index of the uppermost adhesive sub-layer is in the range of 80% to 98.5% of the refractive index of the semi-crystalline polymeric film; and wherein the face layer has been stretched so that the refractive index of the face layer is higher than 1.60.
29. A labeled item, comprising a label attached to the surface of the item, said label comprising: a face layer, and an adhesive layer, wherein the face layer comprises semi-crystalline polymeric film, the adhesive layer consists of one or more adhesive sub-layers, a lowermost adhesive sub-layer of said adhesive sub-layers comprises transparent polymeric adhesive, the thickness of the face layer is in the range of 10 μm to 50 μm, the thickness of the adhesive layer is in the range of 8 μm to 25 μm, the thickness of the adhesive layer is smaller than 95% of the thickness of the face layer, an uppermost sub-layer of said adhesive sub-layers is in contact with the face layer, and the refractive index of the uppermost adhesive sub-layer is in the range of 80% to 98.5% of the refractive index of the semi-crystalline polymeric film; and wherein the item is a transparent container made of glass.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following examples, several variations will be described in more detail with reference to the appended drawings, in which
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(38) All drawings are schematic.
DETAILED DESCRIPTION
(39) Adhesive Label
(40) Referring to
(41) The printed region 30 may be implemented on top of the face layer 10 (
(42) Referring to
(43) Referring to
(44) The label 100 may comprise a substantially clear portion. The clear portion may be called as substantially transparent portion. The face layer 10 may comprise or consist essentially of suitable clear, semicrystalline polymeric film, in order to provide the clear portion. The face layer 10 may comprise semi-crystalline polymeric film. The semi-crystalline polymeric film may be e.g. a polyester film. The polyester film may be e.g. polyethylene terephthalate (PET). The polyester film may be e.g. polyethylene naphthalate (PEN).
(45) The adhesive layer 20 may comprise transparent polymeric adhesive. The adhesive layer 20 may comprise acrylic polymeric adhesive. The polymeric adhesive may also be e.g. a non-water whitening polymeric adhesive
(46) The thickness d.sub.10 of the face layer 10 may be e.g. in the range of 10 μm to 50 μm, and the thickness d.sub.20 of the adhesive layer 20 may be e.g. in the range of 8 μm to 25 μm. The thickness d.sub.20 of the adhesive layer 20 may be smaller than 95% of the thickness d.sub.10 of the face layer 10.
(47) The thickness of d.sub.10 of the face layer 10 may be e.g. substantially equal to 18 μm. The thickness of d.sub.10 of the face layer 10 may be e.g. substantially equal to 19 μm. The thickness of d.sub.10 of the face layer 10 may be e.g. substantially equal to 23 μm.
(48) The thickness d.sub.20 of the adhesive layer may be selected according to the thickness of the face layer. The thickness d.sub.20 of the adhesive layer 20 may be e.g. in the range of 50% to 95% of the thickness d.sub.10 of the face layer 10.
(49) When the thickness d.sub.10 of the face layer 10 is in the range of 12 μm to 25 μm, the thickness d.sub.20 of the adhesive layer 20 may be e.g. in the range of 8 μm to 24 μm.
(50) The refractive index n.sub.2 of the uppermost adhesive sub-layer 20 may be e.g. in the range of 80% to 98.5% of the refractive index n.sub.1 of the semi-crystalline polymeric film. The refractive index n.sub.2 of the uppermost adhesive sub-layer 20 may be e.g. in the range of 80% to 98.5% of the refractive index n.sub.1 of the semi-crystalline polymeric film at the wavelength of 550 nm. Consequently, the reflection coefficient R.sub.2 of the optical interface between the face layer 10 and the adhesive layer 20 may be kept below a predetermined value. The refractive index n.sub.1 and n.sub.2 may be determined e.g. at the wavelength of 550 nm. The wavelength of 550 nm may be considered to represent green light.
(51) The label 100 may be provided such that the label 100 is carried by a release liner 90 (
(52) The uppermost layer of the label 100 may consist of polyester film, or the face layer 10 of the label 100 may be optionally coated with a release coating. The release coating may e.g. facilitate keeping the label clean after it has been attached to an item.
(53) The combination of a plurality of labels and the release layer carrying the labels may be called as a labelstock STO1 (
(54) The total thickness d.sub.tot of the label 100 may be e.g. in the range of 150% to 195% of the thickness d.sub.10 of the face layer 10, when the label 100 is not attached to the release layer. The total thickness d.sub.tot of the label 100 may mean the thickness from the uppermost surface of the face layer 10 to the lowermost surface of the lowermost adhesive sub-layer.
(55) The label 100 may also be provided as a linerless label (
(56) Face Layer
(57) The face layer 10 of the label 100 may provide e.g. one or more of the following functions: the face layer 10 may carry one or more printed regions 30, the face layer 10 may protect the one or more printed regions 30, the face layer 10 may provide transparency, the face layer 10 may provide a no-label look the face layer 10 may provide a vanishing edge VE1, the face layer 10 may provide low visual contrast when compared with an exposed (non-labelled) portion of the labeled item, the face layer 10 may provide a highly reflective upper surface, the face layer 10 may provide a lower surface, which has a low optical reflectivity, the face layer 10 may provide sufficient stiffness for high speed dispensing of the label 100, the stiff and thin face layer may facilitate controlling the dispensing geometry, the face layer may provide longitudinal tension for controlling dispensing geometry, the face layer may allow diffusion of air away from air bubbles trapped beneath the label, the face layer 10 may smooth out irregularities of the item by conforming to the curved shape of an item, the face layer 10 may carry other labels in linerless applications.
Material of the Face Layer
(58) The face layer 10 may comprise thermoplastic polymer. Preferably, the face layer 10 is semi-crystalline polymer, such as polyester. Polyesters such as polyethylene terephthalate and polyethylene naphtalate can be in semicrystalline form. The face layer 10 may be of polyethylene terephthalate or polyethylene naphtalate. Polyethylene terephthalate of the layer 10 may have an a density in the range of 1.35 to 1.45 g/cm.sup.3, preferably close to 1.4 g/cm.sup.3. The density may be determined according to ASTM D-1505.
(59) The optical characteristics of the filmic polyester material may depend on the crystallinity of the polymer, on the alignment of the molecular chains, and on the thickness of the filmic polyester material. The crystallinity of the polymer and the alignment of the molecular chains may be controlled by the manufacturing method of the polyester material. Polyesters such as polyethylene terephthalate or polyethylene naphtalate may have a crystal size distribution. Depending on the crystal size distribution, the polymer material may be arranged to appear transparent, opaque or white. The semi-crystalline polymer material may comprise ordered regions where the polymer chains are both aligned and folded. Said ordered regions may be called e.g. as crystallites, crystals or grains. The crystallites may act as scattering centers for light. The characteristic size of the crystallites may be e.g. smaller than 400 nm, in order to provide a substantially transparent material.
(60) Optical Absorption
(61) The face layer 10 may be relatively thin. The thickness d.sub.10 of the face layer may be e.g. smaller than or equal to 25 μm, smaller than or equal to 20 μm, or even smaller than or equal to 15 μm. The thickness d.sub.10 of the face layer may be e.g. in the range of 10 μm to 25 μm. The thin layers 10, 20 may reduce the length of the optical path of light when said light travels through the label 100. The short length of the optical path may reduce the attenuation of the light travelling through the label 100. Consequently, the label 100 may appear to be clear even in a situation where the face layer 10 and/or the adhesive layer 20 would contain slightly light-absorbing material. The label 100 may appear to be clear even in a situation where the face layer 10 and/or the adhesive layer 20 contain impurities. This may reduce material costs.
(62) Optical Scattering by the Face Layer (Haze Level)
(63) Optical scattering by the face layer 10 may be determined from a label or a label layer as a haze value e.g. according to standard ASTM D-1003. The face layer 10 may have a low haze level. The face layer may be filmic polyester having a haze value equal to or less than 6.5%, advantageously equal to or less than 4.0%, and preferably equal to or less than 3.6%. The haze value of the face layer 10 may be e.g. in the range of 1.0% to 3.6%. The face layer 10 may also comprise “ultra” clear polyester film, wherein the haze value of the face layer 10 may be in the range of 0.5% to 1.0%. The face layer 10 may be filmic polyester having a thickness in the range of 12 μm to 23 μm (0.48 mil to 0.92 mil) wherein the haze value of the face layer 10 may be in the range of 0.5% to 3.6%.
(64) Stiffness
(65) The stiffness of the label 100 may be mainly determined by the stiffness of the face layer 10. The stiffness of the face layer 10 may be equal to the second moment of area multiplied by the tensile modulus. The relative stiffness of the face layer 10 may be equal to the stiffness of the face layer 10 divided by the thickness d.sub.10 of the face layer 10. The face layer 10 may be uniaxially or biaxially oriented to provide a sufficient stiffness for the label 100 such that the label 100 may be dispensed at high-speed on a moving item ITE1.
(66) The face layer 10 has a first tensile modulus in the machine direction (MD) and a second tensile modulus (CD) in the cross direction. The face layer may be filmic polyester having a tensile modulus, which is e.g. higher than 2700 MPa. The face layer may be filmic polyester having a tensile modulus, which is higher than 4000 MPa. The face layer may be filmic polyester having a tensile modulus, which is higher than 4150 MPa.
(67) When the polyester film is bi-axially oriented, the tensile modulus of the polyester film may be substantially similar in both machine direction and cross direction. The face layer 10 may be made of a PET film, wherein the tensile modulus of the PET film may be e.g. than higher than 4000 MPa in the machine direction (MD), and/or the tensile modulus of the PET film may be higher than 4000 MPa in the cross direction (CD). The face layer 10 may be made of a PET film, wherein the tensile modulus of the PET film may be e.g. than higher than or equal to 4150 MPa in the machine direction (MD), and/or the tensile modulus of the PET film may be higher than or equal to 4150 MPa in the cross direction (CD). The tensile modulus may be determined according to standard ASTM D 882.
(68) The stiffness of the label may be selected to be in a predetermined range so that the thin face layer may still be able to conform to the shape of the item. When attached to the item, the face material may bend and conforms to a principal radius of curvature of the substrate surface.
(69) Hardness of the Face Layer
(70) The hardness of the face layer 10 may be increased e.g. by uniaxial or biaxial stretching so as to reduce ghosting of the label when the label is supplied as a part of a wound roll. The term “ghosting” may mean a visible deformation made by the edge of a second label on the surface of a first label when the edge of said second label is pressed against the surface of the first label. The hardness of the face layer 10 may be e.g. higher than 94 in the Rockwell M scale.
(71) Adhesive Layer
(72) The adhesive layer 20 of the label 100 may have e.g. one or more of the following functions: the adhesive layer 20 may adhere to the surface of an item, the adhesive layer 20 may provide transparency, the adhesive layer 20 may reduce the reflection coefficient of the interface between the face layer 10 and the adhesive layer 20, the adhesive layer 20 may fill and hide optical defects of the surface of the item, the adhesive layer 20 may allow separation of the label from a release liner, the adhesive layer 20 may at least partly control longitudinal tension of the label during dispensing, the adhesive layer 20 may reduce the size of gas bubbles by wetting,
(73) The label 100 comprises an adhesive layer 20 of polymeric material. The adhesive layer 20 may be arranged to attach the label on a substrate surface SRF0. Composition of the adhesive layer in this context refers to an adhesive substance, such as a polymeric compound, which has a tendency to adhere to the surface of an item by means of chemical adhesion and/or by means of dispersive adhesion. The adhesive substance of the layer 20 may adhere to the surface of an item by means of covalent bonds and/or by intermolecular attraction.
(74) The adhesive layer composition may further be arranged to promote the optical characteristics of the label, such as clarity and “no-label look”.
(75) The adhesive layer may be configured to be self-adhesive, such that the label may be attached on the intended substrate surface material by pressing. The adhesive layer may comprise pressure sensitive adhesive (PSA). The adhesive layer may comprise pressure sensitive acrylic polymer adhesive.
(76) The adhesive layer may comprise or consist essentially of polymeric adhesive. The adhesive layer may comprise or consist essentially of a polymeric adhesive suitable for clear label applications.
(77) The polymeric adhesive of the layer 20 may be substantially transparent so that the adhesive layer of the label may contribute to the “no-label look”. The refractive index of the polymeric adhesive may be selected to reduce reflectivity of the interface between the adhesive layer 20 and the face layer 10. The refractive index of the polymeric adhesive may be selected to reduce reflectivity of the interface between the adhesive layer 20 and the item ITE1.
(78) Tack Value
(79) The adhesive may be a pressure sensitive adhesive. The adhesive of the layer 20 may have a sufficient tack value so that the label is not peeled away from a labeled item during normal use of the labeled item. The adhesive of the layer 20 may have a sufficient tack value so that the label may withstand temperature fluctuations and humidity.
(80) The tack value of the polymeric adhesive may be e.g. higher than or equal to 9N, such that the label may be firmly attached to the surface of the item.
(81) The polymeric adhesive of the label may be arranged to have a release value higher than 15 g, preferably equal to or higher than 19 g, such as in the range of 19 to 23 g, as measured in a TLI release tester according to a modified FINAT test method, wherein a test tape is pulled at an angle of 180 degrees at a velocity of 1200 inches per minute, wherein the width of the test tape is equal to 2 inch, and the adhesive layer of the test tape consists of said polymeric adhesive.
(82) The loop tack value of the polymeric adhesive may be equal to or higher than 0.4 kN/m. The loop tack value may be measured according to the method “LIB” as specified by the TLMI standardizing organization. TLMI means the Tag and Labels Manufacturing Institute, USA.
(83) Wetting
(84) The adhesive layer have an ability of eliminate small irregularities such as scratches from the substrate surface. A well-wetting adhesive may have an ability to spontaneously spread on a surface when the adhesive has been brought into contact with said surface. Wettability may define the capability of the polymeric adhesive to spread on a solid surface upon contact to the surface. The wetting properties of the polymeric adhesive may be selected such that when applied on a substrate surface having surface roughness, the polymeric adhesive may flow to the lower parts or valleys of the substrate surface. The adhesive material of the label may fill the lower parts or valleys of an irregular surface of the item.
(85) The wetting properties of the polymeric adhesive applied on the surface of a material may be described by a contact angle (θ.sub.c) of the polymeric adhesive. The contact angle (θ.sub.c) may depend on the composition of the polymeric adhesive and on the composition of the material. When applied on a solid substrate surface, the polymeric adhesive has a tendency to spread until the internal forces of the adhesive, the gravity forces and the surface tension forces are in balance, such that an equilibrium state is reached. The advancing contact angle (θ.sub.c) for wetting a polyethylene terephthalate surface with the polymeric adhesive may be e.g. lower than 70° when determined at the temperature of 25° C. In case of spontaneous wetting, the advancing contact angle (θ.sub.c) for wetting a polyethylene terephthalate surface with the polymeric adhesive may be e.g. lower than 70° when determined at the temperature of 25° C. The contact angle may be different when the adhesive layer 20 is compressed between the face layer 10 and the surface SRF0 of the item ITE1.
(86) The adhesive layer may have a low surface energy level, so as to improve the wettability of the surface SRF0 of the item ITE1. The surface tension of the polymeric adhesive may be e.g. lower than or equal to 40 dyn/cm when determined at the temperature of 25° C. The adhesive having a surface tension lower than or equal to 40 dyn/cm may be suitable for forming an adhesive bond with e.g. polyethylene terephthalate, glass, and/or aluminium.
(87) Bleeding
(88) When the labelstock is wound to form a roll, the pressure of the roll may cause the adhesive to bleed at the edges of the label. When dispensing the labels, the bleeding may cause accumulation of adhesive at different parts of the dispensing unit. The accumulation of adhesive may disturb operation of the labeling apparatus.
(89) The low thickness of the adhesive layer 20 may reduce the risk of bleeding. The adhesive layer 20 may have a low coat weight. The coat weight of the adhesive may be e.g. in the range of 5 to 15 g/m.sup.2.
(90) Release Liner
(91) The adhesive label 100 may be carried on a release liner 90. The release liner 90 comprising a release layer 91 may provide a platform for high speed dispensing of the label 100. For example, the release layer 91 may comprise or consists essentially of a silicone polymer. The release layer 91 may have low friction, low dusting and/or anti-adhesive properties such that the adhesive label 100 may be detached from the liner 90.
(92) The release liner 90 may comprise e.g. polyester or paper. The release liner 90 may be made of clear polyester film having properties equal to the face layer described above. Advantageously, the release liner 90 may comprise or consist essentially of polyester, such as polyethylene terephthalate. The mechanical properties of the release liner 90 may be substantially similar to the mechanical properties of the face layer.
(93) The coat weight of the release layer 91 applied on the release layer 90 may be e.g. equal to or smaller than 0.2 g/m.sup.2. The coat weight of the release layer 91 applied on the release layer 90 may be e.g. substantially equal to 0.1 g/m.sup.2.
(94) Release Properties
(95) A plurality of labels may be carried on a release liner 90. A first label 100, 100a may be separated from the release liner 90 before the first label 100, 100a is attached to an item IE1, ITE1a. The adhesive of the layer 20 and the release liner 90 may be selected such that the force needed to separate the label from the liner is higher than a threshold limit. The force may be used e.g. to control the longitudinal tension of the label during the dispensing. The force may be used e.g. to control the dispensing geometry. The release value of the label may be e.g. higher than 0.15 N (15 g) in a situation where a sample piece of the label is separated from the release liner 90 at an angle of 180° at a velocity of 1200 inches per minute at a temperature of 25° C., wherein the width of said sample piece is equal to 2 inches.
(96) The 180° Peel Adhesion value of the polymeric adhesive may be equal to or higher than 3.2 pounds/inch, when measured after a 15 minutes dwell time. Advantageously, the 180° Peel Adhesion value of the polymeric adhesive may be equal to or higher than 4.0 pounds/inch, when measured after a 24 hour dwell time. The 180° Peel Adhesion may be measured by peeling a test tape from AISI 304 stainless steel surface according to the standard PSTC-1 for Peel Adhesion by the Pressure Sensitive Tape Council. The test tape may comprise a dry film of adhesive cast directly onto a polyester film, wherein the thickness of the adhesive film may be 25 μm and the thickness of the polyester film may be 50 μm.
(97) A plurality of labels may also be provided as linerless labels, i.e. without a liner. The linerless labels may be wound to form a roll RLL1 (
(98) Labeled Products
(99) Referring to
(100) Referring to
(101) The label 100 may be used e.g. for labeling a bottle, which contain beverage. The label 100 may be used e.g. for labeling bottles, which contain beverage.
(102) In particular, the label 100 may be used for labeling recycled glass containers, e.g. glass bottles. A recycled glass bottle may have a scratched surface SRF0, and the label 100 may improve the visual appearance of the scratched surface SRF0.
(103) The label 100 may be used e.g. for labeling a container, which contain a household chemical.
(104) Referring to
(105) Referring to
(106) Optical Properties
(107) The label 100 may comprise a clear portion. The label 100 may comprise a clear portion to transmit illuminating light LB1 through the uppermost surface SRF1 to the interface SRF3 between the adhesive layer 20 and the item ITE1.
(108) The face layer 10 of the label 100 may comprise a clear portion. The clear portion of the face layer 10 may transmit illuminating light LB1 through the uppermost surface SRF1 to a printed region 30 between the face layer 10 and the adhesive layer 20, and to transmit reflected light back from the printed region 30 through the uppermost surface SRF1 to a viewer.
(109) “No Label—Look”
(110) The reflective properties of the label may substantially match with the reflective properties of the item. Thus, the edge VE1 of the label 100 may be less easy detect visually, see e.g.
(111) The relative difference between the reflection coefficient of the uppermost surface of the label and the reflection coefficient of the exposed surface of the item may be e.g. smaller than 20%. The surface SRF0 of the item ITE1 may have a first reflection coefficient R.sub.c, a labeled portion of the labeled item PROD1 may have a second reflection coefficient R.sub.tot, and the relative difference ((R.sub.c−R.sub.tot)/R.sub.c) between the first reflection coefficient and the second reflection coefficient may be e.g. smaller than 20%. Consequently, the visual contrast at the edge of the label may be less easy to detect. The edge VE1 of the label may be less easy to detect visually.
(112) Thanks to the thin adhesive layer, the printed region 30 and/or marking MRK1 may be close to the surface of the item. Consequently, the printed region 30 may look visually similar to a (comparative) region which would have been printed on the surface of the item. The printed region 30 may look visually indistinguishable from a region printed on the surface of a similar reference item.
(113) The reflection coefficient of the interface between the adhesive layer and the face layer may be low. The uppermost surface of the label may reflect light more efficiently than the lower surfaces of the label, so as to provide a visually sharp reflection. The interface SRF2 between the face layer 10 and the adhesive layer 20 may have a reflection coefficient R.sub.2, the uppermost layer SRF1 of the label 100 may have a reflection coefficient R.sub.1, and the reflection coefficient R.sub.2 of the interface SRF2 may be smaller than e.g. 10% of the reflection coefficient R.sub.1 of the uppermost layer SRF1. The refractive index n.sub.2 of the polymeric adhesive of the layer 20 may be close to the refractive index n.sub.1 of the face layer. The refractive index n.sub.2 of the polymeric adhesive may be e.g. in the range of 80% to 98.5% of the refractive index n.sub.1 of the polyester film at the wavelength of 550 nm.
(114) In particular, the refractive index n.sub.2 of the polymeric adhesive may be in the range of 90% to 98.5% of the refractive index n.sub.1 of the polyester film at the wavelength of 550 nm.
(115) High Gloss
(116) The label may provide a high gloss surface, which may substantially match e.g. with the high gloss of a glass or aluminum surface. The labeled portion of a labeled item may even have a higher gloss and/or smoother upper surface than the bare surface of the item. The label may substantially improve the surface quality of the item.
(117) The reflection coefficient and the gloss of the uppermost surface of the label may depend on the difference between the refractive index of the face layer and the refractive index of air. The refractive index of the face layer may be increased by stretching the face layer, in order to provide a higher gloss. The face layer may be bi-axially stretched. The refractive index n.sub.1 of the stretched polyester film may be e.g. in the range of 1.55 to 1.65 at the wavelength of 550 nm. In particular, the face layer 10 may have been uniaxially or biaxially stretched so that the refractive index of the face layer is higher than 1.60. The label may be provided such that the uppermost surface is an interface between polyethylene terephthalate (PET) and air. The uppermost surface of the label may be implemented such that it does not comprise silicone polymer.
(118) Reflection Coefficients
(119) Referring to
(120) The label 100 may comprise a clear portion to transmit illuminating light LB0 to the surface of the item ITE1 and to transmit reflected light LB3 from the surface of the item ITE1 to the eye of a viewer.
(121) SRF0 may denote the interface between air AIR1 and the bare surface of the item ITE1. SRF1 may denote the interface between air AIR1 and the face layer 10. SRF2 may denote the interface between the face layer 10 and the adhesive layer 20. SRF3 may denote the interface between the adhesive layer 20 and the surface of the item ITE1. The reflection coefficient R of the interface SRF0 may depend on the refractive indices n.sub.0 and n.sub.c according to the following equations:
(122)
(123) R.sub.s denotes reflection coefficient for s-polarized light, R.sub.p denotes reflection coefficient for p-polarized light, R denotes the average of the coefficients R.sub.s and R.sub.p, θ.sub.i denotes input angle of illuminating light, and θ.sub.t output angle of refracted light. The direction of illuminating light may be e.g. perpendicular to the surface SRF0, and the angles θ.sub.i and θ.sub.t may be equal to zero. When the input angle θ.sub.i is equal to zero, the reflection coefficient R.sub.c of the interface SRF0 may be calculated according to the following equation:
(124)
When the input angle θ.sub.i is equal to zero, the reflection coefficient R.sub.1 of the interface SRF1 may be calculated according to the following equation:
(125)
When the input angle θ.sub.i is equal to zero, the reflection coefficient R.sub.2 of the interface SRF2 may be calculated according to the following equation:
(126)
When the input angle θ.sub.i is equal to zero, the reflection coefficient R.sub.2 of the interface SRF2 may be calculated according to the following equation:
(127)
(128) The surface of the item and the label 100 may be illuminated with illuminating light LB0. The interface SRF0 may provide a reflected beam LBC by reflecting light of the illuminating beam LB0. The interface SRF1 may provide a reflected beam LB1 by reflecting light of the illuminating beam LB0. The interface SRF2 may provide a reflected beam LB2 by reflecting light of the illuminating beam LB0. The interface SRF3 may provide a reflected beam LB3 by reflecting light of the illuminating beam LB0. The printed region 30 may provide a reflected beam LB30 by reflecting light of the illuminating beam LB0. The printed region 30′ may provide a reflected beam LB30′ by reflecting light of the illuminating beam LB0. A human observer viewing a clear labeled portion detects the combined intensity of the beams LB1, LB2, LB3. R.sub.c denotes the reflection coefficient of the bare surface SRF0 of the item ITE1. The total reflection coefficient R.sub.tot of a clear labeled portion may be equal to the sum of the reflection coefficients of the surfaces SRF1, SRF2, and SRF3.
R.sub.tot=R.sub.1+R.sub.2+R.sub.3 (5).
(129) To the first approximation, the total reflection coefficient R.sub.tot of a clear labeled portion may be substantially equal to the sum of the reflection coefficients of the surfaces SRF1, SRF2, and SRF3.
(130) To the first approximation, the visual contrast between the clear labeled portion and the bare surface of the item may be proportional to the relative difference (R.sub.c−R.sub.tot)/R.sub.c.
(131) Smoothing Effect
(132) The label 100 may be arranged to make certain imperfections of the item ITE1 less visible. For example, the label may provide a high quality appearance by smoothing an irregular shape of the item, and/or by hiding scratches of the surface of the item ITE1. The adhesive layer 20 may hide scratches of the surface of the item ITE1, and the thin face layer 10 may conform to the shape of the item. The face layer 10 may conform to the shape of the item such that the thin layer of adhesive layer 20 may be sufficient to hide visually detectable scratches of the surface of the item ITE1.
(133) In case of a transparent item, the reflection coefficient R.sub.3 of the interface between the adhesive layer 20 and the surface of the item may be low.
(134) Referring to
(135) The surface roughness of the portions may be specified e.g. by providing a R.sub.a-value, which indicates the arithmetic average of the absolute values of the profile height deviations from the mean line, recorded within an evaluation length L2. In case of the thin face layer 10, the relevant evaluation length L2 may be e.g. equal to 1.0 mm. h2 may denote a maximum depth of a valley between two peaks within the evaluation length L2. d.sub.2(x) may denote a distance between the face layer 10 and the surface of the item ITE1 at a position x. The average value of the distance d.sub.2 may be substantially equal to the thickness of the adhesive layer 20.
(136) The thickness d.sub.10 of the label 100 may be e.g. in the range of 10 μm to 25 μm. Thanks to the small thickness, the label 100 may conform to the curved shape of the item.
(137) An average radius (r.sub.1′) of curvature of the label (100) at a portion (REG1) may be e.g. in the range of 1.001 (=(10 mm+10 μm)/10 mm) to 1.005 (=(5 mm+25 μm)/5 mm) times the average radius (r1) of curvature of said portion (REG1), in a situation where the average radius (r1) of curvature of the label (100) at said portion (REG1) is in the range of 5 mm to 10 mm, and the width of said portion (REG1) is equal to 5 mm.
(138) Conforming to the shape of the item may ensure that the label may be firmly attached to the item even when the thickness of the adhesive layer is small. Consequently, optical reflections from the lower surface of the adhesive layer do not disturb the visual appearance of the label attached to the item. For example, more than 95% of the area of the label may be in contact with the surface of the item.
(139) For example, an average thickness of an air gap enclosed between the adhesive layer 20 and the item ITE1 may be lower than 0.1 μm in an area, which overlaps 95% of the area of the label 100. 0.1 μm corresponds to an air gap, which is less than ¼ of the wavelength λ=550 nm. An air gap greater than 0.1 μm may cause a disturbing reflection from the interface between the air and the adhesive. An air gap greater than 0.1 μm may cause a disturbing reflection from the interface between the air and the surface of the item. An air gap greater than 0.1 μm may cause a disturbing reflection from an irregular surface of the item.
(140) The label may smooth out irregularities and/or unevenness of the surface of the item. The adhesive may fill scratches on the surface of the item. The combination of the thin face layer and the adhesive may provide a capability to fill irregularities of a curved surface. The surface roughness value Ra of the surface of the item ITE1 may be e.g. in the range of 0.5 μm to 5.0 μm. For example, average thickness of air enclosed between the adhesive layer 20 and the item ITE1 may be lower than 0.1 μm in an area, which overlaps 95% of the area of the label 100, when the surface roughness value Ra of the item ITE1 is in the range of 0.5 μm to 5.0 μm.
(141) Method for Labeling Items
(142) Referring to
(143) The labels and the release liner 90 may be optionally wound to form a roll. The labels and the release liner may together form a labelstock STO1. The labelstock STO1 may be provided as a wound roll. The labelstock STO1 may be stored and/or transported as a roll. The labelstock STO1 may be unwound from the roll, and the labelstock STO1 may be fed to a labeling apparatus 500.
(144) Labeling Apparatus
(145) Referring to
(146) The feeding unit FUNIT1 may feed the labelstock STO1 at a velocity v.sub.1 to the peel plate 510, and the pulling unit PUNIT1 may pull the release liner 90 at the velocity v′.sub.1 from the peel plate 510. The feeding unit FUNIT1 and the pulling unit PUNIT1 may be arranged to cause suitable tension in the release liner 90. The velocity v′.sub.1 may be equal to or slightly higher than the velocity v.sub.1. The labelstock STO1 may comprise the release liner 90, and a plurality of labels 100a, 100b. The apparatus 500 may comprise one or more pressing members 530a, 530b to press the label 100a against the surface of the item ITE1a after the label 100a has been brought into contact with the item ITE1a. The feeding unit FUNIT1 may comprise e.g. a pair of rollers 521, 522, and the pulling unit PUNIT1 may comprise e.g. a pair of rollers 523, 524.
(147) The release liner 90 may be bent sharply at the peel plate 510 so as to separate the label 100a from the release liner 90. The radius of curvature of the release liner 90 at the edge of the peel plate 510 may be smaller than a predetermined value. The leading edge FE1 of the label 100a may be separated from the release liner 90 by using the peel plate 510 so that the adhesive layer of the label 100a becomes partly exposed in the vicinity of the leading edge FE1. The leading edge FE1 of the label 100a may be moved in the direction SU at a velocity v.sub.1. The label 100a has also a trailing edge TE2. The direction SU may be defined by the upper surface of the peel plate 510. The direction SU may denote the direction of movement of the release liner 90 at the upper side of the peel plate 510. An actuating unit AUNIT1a may move the surface SRF0 of the item ITE1a in the direction SX at a velocity v.sub.c. The actuating unit AUNIT1a may be e.g. a conveyor belt or a carousel. α.sub.0 denotes an angle between the directions SX and SU. The angle α.sub.0 may be called e.g. as the feeding angle or as the angle of attack. The feeding angle α.sub.0 may be e.g. in the range of 10° to 30°, preferably in the range of 15° to 25°. The amount of air entrained between the label 100a and the item ITE1a may be controlled by selecting the feeding angle α.sub.0. Increasing the feeding angle α.sub.0 may reduce the amount of air trapped between the label 100a and the item ITE1a.
(148) During high speed labeling, the velocity v.sub.c may be e.g. higher than 0.5 m/s. The velocity v.sub.c may be e.g. in the range of 1 m/s to 10 m/s. The (maximum) velocity v.sub.1 may be substantially equal to the velocity v.sub.c. The (maximum) velocity v.sub.1 may be e.g. in the range of 90% to 110% of the velocity v.sub.c. The velocity v.sub.1 may be rapidly accelerated before bringing the label 100a into contact with the item ITE1a.
(149) The item ITE1a may be at a position x.sub.−1 at a time t.sub.a,−1, before the label 100a contacts the item ITE1a.
(150) Separating Labels from Release Liner
(151) The release liner 90 may be bent sharply at the peel plate 510 so as to separate the label 100a from the release liner 90. The radius of curvature of the release liner 90 at the peel plate may be smaller than a predetermined value. The stiffness of the face layer 10 may facilitate separation of the label from the release liner, in particular when the face layer consists of stretched PET.
(152) Stretching of the Release Liner
(153) The labelstock STO1 may have a velocity v.sub.0 immediately before the entering the feeding unit FUNIT1. The pulling unit PUNIT1 may be arranged to pull the release liner 90 such that the velocity v.sub.1 is e.g. 0.5% to 3% higher than the initial velocity v.sub.0. In particular, the relative difference (v.sub.1−v.sub.0)/v.sub.0 may be in the range of 1% to 2%. Consequently, the release liner 90 may be stretched by the pulling unit PUNIT1 such that the relative elongation of the release liner 90 is e.g. in the range of 1% to 2%. The high dimensional stability of PET film of the label 100 may cause slipping of the edge of the label 100a with respect to the release liner 90 when the release liner 90 is stretched. Thus, the dimensional stability of the label 100 and the stretching of the release liner 90 may together facilitate separation of the label 100a from the release liner 90.
(154) Bringing the Label into Contact with the Item
(155) Referring to
(156) The separation line SL0 and the contact line CL0 may define a reference plane REF0. TNG0 denotes the tangent plane of the surface SRF0 at the contact line CL0. β.sub.0 denotes the angle between the reference plane REF0 and the tangent plane TNG0 at the time t.sub.a,0 when the label 100a first contacts the surface SRF0 of the item ITE1a. The orientation of the tangent plane TNG0 with respect to the direction SX may depend on the relative position of the item ITE1 with respect to the leading edge FE1. The orientation of the tangent plane TNG0 at the time t.sub.a,0 may depend on the timing of the movement of the label 100a. The angle β.sub.0 may be called e.g. as the relative angle or as the impact angle. The impact angle β.sub.0 may depend e.g. on the feeding angle α.sub.0, on the position of the item ITE1a at the time t.sub.a,0, and on the position of the leading edge FE1 at the time t.sub.a,0. The impact angle β.sub.0 may be e.g. in the range of 10° to 30°, preferably in the range of 15° to 25°. Increasing the impact angle β.sub.0 may reduce the amount of air trapped between the label 100a and the item ITE1a. The feeding angle α.sub.0 may be selected and the movement of the label 100a may be timed with the movement of the item ITE1a such that the impact angle β.sub.0 at the time t.sub.a,0 is in the range of 10° to 30°, preferably in the range of 15° to 25°.
(157) The direction SU may also denote the direction of movement of the leading edge FE1 of the label at the time t.sub.a,0 of first contact. The direction SX may also denote the direction of movement of the surface SRF0 of the item ITE1a at the point where the leading edge FE1 first contacts the item ITE1a.
(158) The method for labeling items ITE1, IT1a may comprise: separating a label 100a from a release liner 90 by using peel plate 510, moving the surface SRF0 of an item ITE1a in a first direction SX, moving the label 100a in a second direction SU, and bringing a leading edge FE1 of the label 100a into contact with a surface SRF0 of the item ITE1 such that the angle α.sub.0 between the first direction SX and the second direction SU is in the range of 10° to 30°.
(159) The label 100a may comprise: a face layer 10, and an adhesive layer 20,
(160) wherein the face layer 10 may comprise semi-crystalline polymeric film, the adhesive layer may consist of one or more adhesive sub-layers, a lowermost adhesive sub-layer 20 of said adhesive sub-layers may comprise transparent polymeric adhesive, the thickness d.sub.10 of the face layer 10 may be in the range of 10 μm to 50 μm, the thickness d.sub.20 of the adhesive layer 20 may be in the range of 8 μm to 25 μm, and the thickness d.sub.20 of the adhesive layer 20 may be smaller than 95% of thickness d.sub.10 of the face layer 10.
(161) The item ITE1a may be at a position x.sub.0 at a time t.sub.a,0, when the label 100a first contacts the item ITE1a.
(162) Referring to
(163) The trailing end TE2 of the label 100a may still be attached to the release layer 90. A portion of the label 100a between the trailing edge TE2 and the separation line SL0 may still be in contact with the release liner 90. The apparatus 500 may be arranged to cause a tension force TF0, which may control the orientation of the label 100a. The tension force TF0 may keep a portion of the label 100a substantially straight between the contact line CL0 and the separation line SL0. The tension force TF0 may keep the impact angle β.sub.0 above a predetermined value, in order to reduce the amount of air trapped between the label 100a and the item ITE1a. The tension force TF0 may also depend on the peel force needed to separate the label 100a from the release liner 90.
(164) The item ITE1a may be at a position x.sub.1 at a time t.sub.a,1, after the leading edge FE1 of the label 100a has been brought into contact with the item ITE1a.
(165) Referring to
(166) A first pressing member 530a may be arranged to press the label 100a against the item ITE1a such that the label 100a has a radius of curvature r.sub.0 at the contact line CL0. The radius r.sub.0 may be e.g. smaller than 20 mm, preferably smaller than 10 mm. The labeling method may comprise pressing the label ITE1a by a pressing member 530a such that a portion of the label 100a is temporarily bent, wherein the radius r.sub.0 of curvature of the bent portion of the label 100a is smaller than 10 mm.
(167) The first pressing member 530a may meet the upper side of the label 100a at an auxiliary contact line CL2. When the first pressing member 530a presses the label 100a, the trailing edge TE2 of the label 100a may still be attached to the release liner 90 such that the apparatus 500 may cause the tension force TF0 for keeping a portion of the label 100a substantially straight between the separation line SL0 and the auxiliary contact line CL2. The separation line SL0 and the auxiliary contact line CL2 may define an auxiliary reference plane REF2. The reference plane REF2 and the tangent plane TNG0 may define an auxiliary impact angle γ.sub.0. The auxiliary impact angle γ.sub.0 may be e.g. in the range of 5° to 90°. Using a large auxiliary impact angle γ.sub.0 may effectively reduce the amount of air trapped between the label 100a and the item ITE1a.
(168) The tension force TF0 and/or the small radius r.sub.0 may effectively reduce the amount of air trapped between the label 100a and the item ITE1a. The label 100a tensioned by the force TF0 may temporarily have a curved portion between the contact line CL1 and the auxiliary contact line CL2. The curved portion may have the radius r.sub.0 of curvature. The curved portion may be very stiff due to the high tensile modulus of the face layer 10. The curved tensioned portion may temporarily operate as a stiff reinforcing element, which may keep the contact line CL1 substantially straight. The size of an air bubble may depend on the height of a bulge formed at the contact line CL1. The size of the air bubble may be controlled by reducing the height of the bulges formed at the contact line CL1. The curved tensioned portion may reduce the size of air bubbles by effectively preventing formation of bulges in the vicinity of the contact line CL1. The curved tensioned portion may reduce the size of air bubbles by effectively preventing formation of bulges at the contact line CL1.
(169) The item ITE1a may be at a position x.sub.2 at a time t.sub.a,2, when the label 100a is pressed against the item ITE1a by the pressing member 530a.
(170) Referring to
(171) The rotation of the item ITE1a may be performed at an angular velocity ω.sub.0. The amount of air trapped between the label and the item during the rotation may be reduced by rotating the items ITE1a, ITE1b at a relatively low angular velocity ω.sub.0. The peel plate 510 may provide only one label at a time, whereas several items ITE1a, ITE1b may be rotated substantially simultaneously. Consequently, even in high speed labeling, the angular velocity ω.sub.0 of rotation may be arranged to be slow when compared with the translational velocity v.sub.c of the item ITE1a. In an embodiment, the rotation of the item ITE1a may be started e.g. after the leading edge FE1 of the label 100a has been brought into contact with the item ITE1a.
(172) The item ITE1a may also be rotated e.g. by squeezing the item ITE1a between a first conveyor belt and a second conveyor belt, and by moving the first and the second conveyor belts at different velocities. In that case, the conveyor belts may operate as the actuating unit AUNIT1a and as the pressing members 530a, 530b.
(173) The item ITE1a may be at a position x.sub.3 at a time t.sub.a,3, when the label 100a is pressed against the item ITE1a by the pressing member 530b.
(174) Referring to
(175) High Speed Labeling
(176) The apparatus 500 may be arranged to label items at a high rate. The apparatus 500 may be arranged to attach labels to more than 750 items per minute. The apparatus 500 may be arranged to attach labels to items at a rate, which is in the range of 750 to 1600 labels per minute. The labeling rate of the apparatus 500 may be higher than 15 labels/second. The average velocity of the labelstock STO1 may be e.g. higher than 1 m/s.
(177) Referring to
(178) t.sub.a,−1, and t.sub.b,−1 may denote a time when the acceleration of the labelstock is started. t.sub.a,0 and t.sub.b,0 may denote a time when the label first contacts the item. At the time t.sub.a,0 and t.sub.b,0, the velocity v.sub.1(t) of the labelstock may attain the velocity v.sub.c of the surface SRF0. t.sub.a,2 and t.sub.b,2 may denote a time when the deceleration of the labelstock is started. t.sub.a,3 and t.sub.a,3 may denote a time when the deceleration of the labelstock is stopped.
(179) The item ITE1a may be at a position x.sub.−1 at the time t.sub.a,−1. The item ITE1a may be at a position x.sub.0 at the time t.sub.a,0. The item ITE1a may be at a position x.sub.1 at the time t.sub.a,1. The item ITE1a may be at a position x.sub.2 at the time t.sub.a,2. The item ITE1a may be at a position x.sub.3 at the time t.sub.a,3. L.sub.01 may denote the distance between the positions x.sub.0 and x.sub.1. L.sub.02 may denote the distance between the positions x.sub.0 and x.sub.2. L.sub.03 may denote the distance between the positions x.sub.0 and x.sub.3.
(180)
(181) The leading edge FE1 of the label 100a may be separated from the release liner 90 by using a peel plate 510 (step 1210).
(182) The leading edge FE1 of the label 100a may be brought into contact with an item ITE1a (step 1220).
(183) The label 100a may be pressed against the item ITE1a by pressing the label 100a with a pressing member 530a (step 1230).
(184) The trailing edge TE2 of the label may be separated from the release liner (step 1240).
(185) The item ITE1a may be optionally rotated in order to press the whole area of the label 100a against the item ITE1a (step 1250). The item ITE1a may be rotated in order to press also the trailing edge TE2 of the label 100a against the item ITE1a.
(186) Controlling the Size of Air Bubbles
(187) Sometimes an air bubble may be trapped between the adhesive layer and the surface of the item. When that happens, the air bubble may cause residual tensile stress TF1,TF2 in the face layer. The residual tensile stress TF1 of the face layer 10 may be arranged to eliminate the air bubble BUB1 by causing diffusion of air from the air bubble BUB1 through the face layer 10.
(188) Also the adhesion of the adhesive layer to the surface of the item may facilitate elimination of air bubbles.
(189) Referring to
(190) Referring to
(191) The adhesive may also cause wetting of the surface of the item so that overpressure may be generated in the bubble. The overpressure may cause diffusion of air AIR1 out of the bubble BUB1. The wetting may take place at a wetting portion WP1.
(192) The polymeric adhesive may be a pressure sensitive adhesive. The adhesion strength of the adhesive may develop as a function of time. The strength of the adhesive may increase after the label has been attached on the substrate surface. The length of the time period needed to form a suitable strength may be called as the adhesive set-up time. The adhesive set-up time may be e.g. longer than 30 minutes, longer than 1 hour, or even longer than 24 hours. The long set-up time may facilitate wetting.
(193) The low thickness of the polyester film 10 may increase the rate of diffusion of air AIR1 through the face layer 10. The permeability of the face layer 10 for air may be e.g. higher than or equal to 1 cm.sup.3/m.sup.2.Math.24 hours.Math.100 kPa at the temperature of 25° C. The face layer 10 may comprise or consist of polyethylene terephthalate (PET). Using PET as the material of the face layer may provide sufficient permeability so as to control the size of air bubbles. The permeability of polyethylene terephthalate may be higher than the permeability of polyethylene naphthalate (PEN).
(194) The face layer 10 may be arranged to allow diffusion or air and/or nitrogen through the face layer 10. The face layer 10 may be filmic polyester, and the permeability of the face layer 10 for nitrogen may be equal to or higher than 1 cm.sup.3/m.sup.2×24 hours×100 kPa. The permeability may be determined according to standard DIN 53380.
(195) Referring to
(196) Producing the Labelstock
(197) A labelstock STO1 may be formed of a label laminate web by die-cutting labels 100 and stripping excess matrix material away from the release liner 90, such that the labels 100 remain attached on the release liner 90.
(198) Referring to
(199) Referring to
(200) The label laminate web WEB0 may be longitudinally cut to form a narrower label laminate web WEB1. The web WEB0 may be cut e.g. along a longitudinal line CUT0. The web may have a width w.sub.1. The width w.sub.1 may be smaller than the width initial width w.sub.0.
(201) Referring to
(202) Referring to
(203) The thickness of the d.sub.90 of the release liner 90 may be selected to facilitate precision die-cutting. In particular, the release liner 90 may comprise dimensionally stable and relatively hard polyester in order to allow precision cutting. The release liner 90 may comprise polyester in order to allow precision cutting.
(204) Referring to
(205)
(206) In step 810, the face layer may be printed to form the printed regions 30. The printed regions 30 may comprise markings MRK1.
(207) In step 820, the printed face layer may be coated with the adhesive. The adhesive layer may comprise one or more adhesive sub-layers.
(208) In step 830, the combination of the face layer 10 and the adhesive layer 20 may be laminated with a release layer in order to form label laminate web WEB0.
(209) In step 840, one or more narrower webs WEB1 may be cut from the web WEB0.
(210) In step 850, the labels may be cut e.g. by die-cutting. Labelstock STO1 may be formed from the web WEB1 by die-cutting.
(211) In step 860, the labelstock STO1 may be stored and/or transported.
(212) In step 870, the labels 100a,100b, 100c of the labelstock STO1 may be attached to items, so as to provide labeled items PROD1.
(213) Referring to
(214) Referring to
(215) Referring to
(216) Tensile Strength
(217) The tensile strength σ.sub.10 of the polyester film may be e.g. higher than or equal to 140 MPa. The polyester film may be bi-axially oriented, and the tensile strength of the polyester film may be e.g. higher than or equal to 140 MPa in the machine direction (MD), and the tensile strength of the polyester film may be e.g. higher than or equal to 140 MPa in the cross direction (CD).
(218) The tensile strength (σ.sub.10) of the polyester film face layer (at break) may be equal to or higher than 200 MPa. The face layer may be uniaxially or biaxially oriented. When the polyester film is bi-axially oriented, the tensile strength of the polyester film may be similar in both machine direction and cross direction higher. The face layer 10 may be made of a PET film. The tensile strength of the PET film (at break) may be e.g. than higher than or equal to 200 MPa in the machine direction (MD), and the tensile strength of the polyester film at break may be higher than or equal to 200 MPa in the cross direction (CD). The tensile strength of the PET film may be e.g. than higher than or equal to 220 MPa (32000 psi) in the machine direction (MD), and the tensile strength of the polyester film may be higher than or equal to 220 MPa (32000 psi) in the cross direction (CD). The tensile strength may be determined according to standard ASTM D 882.
(219) Ultimate Elongation
(220) The ultimate elongation of the polyester film face layer may be in the range of 65 to 190%. For example, the ultimate elongation of the polyester film face layer may be higher than or equal to 110%. The face layer may comprise or consist of bi-axially oriented PET film, wherein the elongation of the PET film may be e.g. higher than or equal to 140% in the machine direction (MD), and the elongation of the PET film may be e.g. higher than or equal to 140% in the cross direction (CD). The ultimate elongation may be determined according to standard ASTM D 882.
(221) Degree of Crystallization
(222) The face layer 10 may comprise semi-crystalline polymeric film. The degree of crystallization may have an effect on optical, mechanical, thermal and chemical properties of the polymer. The degree of crystallization of the semi-crystalline polymeric film may be in the range of 10% to 80%. The polymeric film may be oriented by uniaxial or biaxial stretching. The stretching may increase elastic modulus and/or refractive index of the face layer 10.
(223) UV Protection
(224) In an embodiment, the face layer 10 may protect the printed region 30 from ultraviolet radiation (UV). For example, sunlight may comprise UV radiation. The UV radiation may bleach the color of the printed region 30. The face layer 10 may optionally comprise an additive, which may absorb UV radiation. The face layer may be substantially transparent in the wavelength range of 380 nm to 760 nm, wherein the face layer may absorb UV radiation in the UV range.
(225) The face layer 10 may protect the printed region 30 against the bleaching effect of sunlight.
(226) Tendency to Build Up Static Charge
(227) Filmic polyester may have a tendency to build up static electric charge. Reducing the thickness of the face layer may provide a label, which has a reduced tendency to build up static electric charge.
(228) Adhesive Dispersion
(229) Producing the label may comprise applying an adhesive dispersion on the face layer 10 or on the release layer 90. The adhesive layer 20 may be produced by applying the adhesive dispersion on the face layer 10 or on the release layer 90. The dispersion may have low viscosity value. The low viscosity may facilitate forming a substantially uniform thickness of the adhesive layer 20. The low viscosity may facilitate forming a substantially uniform thickness of the label 100. The polymeric adhesive may be applied, for example by curtain coating. The exposed surface of the adhesive may be optionally leveled e.g. by a linear smoothing bar. The thickness of the printed region may be non-negligible. The low viscosity may facilitate eliminating an elevated region, which could be caused by the thickness of the printed region 30.
(230) The viscosity of the polymeric adhesive may be equal to or less than 2000 centipoises, preferably lower than 1600 centipoises. The viscosity of the polymeric adhesive may be, for example, in the range of 1200 to 1600 centipoises, when measured with a Brookfield RVT Viscometer with #3 spindle at 20 rotations per minute (rpm) according to the manufacturer's instructions. One centipoise corresponds to one mPa×s in SI-units.
(231) The adhesive dispersion may be applied on the semi-crystalline polymeric film such that the polymeric film does not absorb the adhesive dispersion to a significant degree.
(232) Temperature Range
(233) The service temperature range of the polymeric adhesive of the label 100 may comprise e.g. the range of −60° F. to 300° F. (−51° C. to 149° C.). The service temperature range of the polymeric adhesive may comprise e.g. the range of −40° F. to 200° F. (−40° C. to 93° C.).
(234) The label may be applied to the item e.g. at a temperature, which is higher than or equal to 23° F. (5° C.).
(235) SX, SY, and SZ denote orthogonal directions.
(236) For the person skilled in the art, it will be clear that modifications and variations of the labels, products and the methods according to the present invention are perceivable. The figures are schematic. The particular embodiments described above with reference to the accompanying drawings are illustrative only and not meant to limit the scope of the invention, which is defined by the appended claims.