Method of optimising the output of a sensor for indicating the relative location of a mettalic object
09804286 · 2017-10-31
Assignee
Inventors
Cpc classification
Y02E30/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G21C7/18
PHYSICS
G21C7/08
PHYSICS
G21C17/10
PHYSICS
International classification
G21C7/18
PHYSICS
G21C17/10
PHYSICS
Abstract
Method of optimizing output of sensor for indicating location of metallic object. Sensor having primary electromagnetic coil to generate time varying magnetic field; secondary electromagnetic coil to detect time varying magnetic field as affected, by object to output, on basis of detected time varying magnetic field, signal indicative of location of object. Method includes steps of: supplying primary coil with alternating-current to result generated time varying magnetic field; locating object in first-position and recording signal output by secondary electromagnetic coil for range of frequencies of supplied alternating-current; locating object in second-position and recording signal output by secondary electromagnetic coil for range of frequencies of supplied alternating-current; calculating, for each of frequencies, a value for span to offset ratio of measured signals on basis of respective signals measured for object in first and second positions; determining frequency of supplied alternating-current which provides maximum span to offset ratio on basis of calculations.
Claims
1. A method of optimising the output of a sensor for indicating the relative location of a metallic object, the sensor being of the type having a primary electromagnetic coil arranged to generate a time varying magnetic field; and a secondary electromagnetic coil arranged to detect the time varying magnetic field as affected, directly or indirectly, by the object and to output, on the basis of the detected time varying magnetic field, a signal indicative of the relative location of the object, the method including the steps of: supplying the primary coil with an alternating current to result in the generated time varying magnetic field; locating the object in a first position and recording the signal output by the secondary electromagnetic coil for a range of respective frequencies of the supplied alternating current; locating the object in a second position and recording the signal output by the secondary electromagnetic coil for the range of respective frequencies of the supplied alternating current; calculating, for each of the respective frequencies, a value for the span to offset ratio of the measured signals on the basis of the respective signals measured for the object in the first and second positions, the calculating step including, for each respective frequency calculating the difference between the amplitudes of the signals measured for the object in the first and second positions, and dividing the difference by the amplitude of the signal measured for the object in the second position; and determining the frequency of the supplied alternating current which provides the maximum span to offset ratio on the basis of the calculations.
2. A method according to claim 1, wherein when the object is in the first position, the output from the secondary coil is a maximum; and/or when the object is in the second position, the output from the secondary coil is a minimum.
3. A method according to claim 1, wherein at least one of the primary and secondary electromagnetic coils of the sensor is wound about a core body formed of a material having the same conductivity and/or magnetic permeability as the object.
4. A method according to claim 1 wherein the primary and secondary coils of the sensor are arranged coaxially.
5. A method according to claim 1, wherein the primary coil of the sensor is wound about a core body formed of a material having the same conductivity and/or magnetic permeability as the object.
6. A method according to claim 1, wherein the secondary coil of the sensor is wound about a core body formed of a material having the same conductivity and/or magnetic permeability as the object.
7. A method according to claim 1, wherein the primary and secondary coils of the sensor are each wound about the same core body formed of a material having the same conductivity and/or magnetic permeability as the object.
8. A method according to claim 1, wherein the primary coils of the sensor are mutually arranged in electrical series; and/or wherein the secondary coils of the sensor are separately mutually arranged in electrical series.
9. A method according to claim 1 wherein the primary and/or secondary coils of the sensor are formed of an alloy comprising 86% copper, 12% Manganese and 2% Nickel.
10. A method according to claim 1 wherein a core body of the sensor is formed of a material having the same conductivity and/or magnetic permeability as the object.
11. A method according to claim 1 wherein a core body of the sensor is formed of the same material as the object.
12. A method according to claim 1, wherein the metallic object is attached to a nuclear reactor control rod.
13. A method according to claim 1, wherein the sensor is positioned within a metallic tube and the metallic object is arranged to move relative to the tube between a position of minimum overlap and a position of maximum overlap of the tube and the object.
14. A method according to claim 13, wherein the first position is a position where there is minimum overlap between the tube and the object.
15. A method according to claim 13, wherein the second position is a position where there is maximum overlap between the tube and the object.
16. A method according to claim 1, wherein the sensor includes a plurality of primary electromagnetic coils.
17. A method assembly according to claim 16, wherein the sensor includes a plurality of secondary electromagnetic coils.
18. A method assembly according to claim 17, wherein the plurality of primary and secondary coils are arranged in a mutually alternating sequence of primary and secondary coils.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described by way of example with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
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(17) The sensor 10 comprises a plurality of primary coils 12, coaxially arranged with a plurality of secondary coils 14. One or more primary coils 12 may be provided. One or more secondary coils 14 may be provided.
(18) Where a plurality of primary coils 12 are provided, the respective primary coils may be connected in electrical series. Where a plurality of secondary coils 12 are provided, the respective secondary coils may be connected in electrical series.
(19) The primary and secondary coils are arranged in a mutually alternating (physical) series or sequence, such that the sequence of coils along the long axis of the series alternates between individual primary and secondary coils. The primary and secondary coils are not in electrical connection. In other words, between each pair of adjacent primary coils 12 a secondary coil 14 may be provided; and/or between each pair of adjacent secondary coils 14 a primary coil 12 may be provided.
(20) In the embodiment shown, each coil 12, 14 is wound around a single core body 16. However, the coils may be each be wound around a respective core body 16. Or plural sets of two or more of the coils may be wound around respective core bodies.
(21) The coils 12, 14 may be wound around a supporting body, which is itself mounted on to the core body 16. However, the coils 12, 14 may be wound directly on to the core body 16. In either case the coils 12, 14 may be referred to as bobbins.
(22) In one particular use, the sensor 10 is mounted inside a probe tube 18 which extends or projects into a region containing the primary water surrounding a nuclear reactor. In this example, for safety reasons the probe tube must be metallic.
(23) Within the aforementioned region the nuclear reactor control rods (not shown) are movable, to be inserted into or withdrawn from the nuclear reactor itself. Typically, each control rod is attached to a leadscrew 20, such that movement of the nuclear rod causes movement of its respective leadscrew. It is the accurate detection of the movement, or more accurately the relocation, of the leadscrew that the present disclosure aims to provide.
(24) As the control rod is moved, the leadscrew 20 moves along the probe tube 18. At one extreme, the leadscrew may not cover any part of the probe tube, as shown in
(25) Therefore, to assist in the understanding of the present example,
(26) In order to control the reaction within the nuclear reactor core in a reliable and safe manner it is important to know the relative location of the leadscrew 20, and therefore of the control rod, with a high degree of accuracy.
(27) During operation of a sensor, the primary coils 12 of the sensor 10 are supplied with an alternating (AC) current so as to result in a time varying magnetic field being produced by the primary coils 12. The time varying magnetic field interacts with the local environment, including the probe tube 18, the core body 16 and the leadscrew 20.
(28) The time varying magnetic field, as affected by the local environment, induces in the secondary coils 14 a corresponding AC current, and the secondary coils therefore output a corresponding signal indicative of the time varying magnetic field which induced the AC current in the secondary coils.
(29) Changes in the local environment, such as relocation, or repositioning, of the leadscrew 20 will alter the time varying magnetic field, and therefore will consequently alter the current induced in the secondary coils 14. Thus the corresponding output signal will be changed.
(30) This change in the signal output of the secondary coils is detectable, and can be used to establish the relative location of the leadscrew 20, and thus of the control rods.
(31) As discussed above, similar prior art sensor arrangements (e.g. U.S. Pat. No. 5,563,922) suffer from disadvantages that mean the accuracy of the determination of the relative location of the leadscrew can be improved significantly. The present inventor has realised that an important factor when considering how to improve the accuracy of said determination is the (signal) span to offset ratio.
(32) The signal span is the measurable signal span from the minimum signal to the maximum signal, and the offset is the minimum achievable signal.
(33) It is often difficult, if not impossible, to achieve a zero offset in a measured signal. Noise and residual signal inducing effects (e.g. residual magnetic fields in the context of the present discussion) mean that a non-zero signal offset is almost inevitable in any measurement system.
(34) Systems such as that shown in U.S. Pat. No. 5,563,922 often suffer from relatively small signal spans and undesirably large signal offsets, meaning that the overall accuracy of the measurement system can suffer.
(35) The present inventor currently considers that the (static) local environment around the sensor 10 is responsible for disadvantages discussed above. For example, as shown in
(36) The present inventor has realised that one way to significantly improve the (signal) span to offset ratio to achieve excellent accuracy in determining the relative location of the leadscrew 20, is to ensure that the core body 16 is formed of a material having the same permeability and/or conductivity as the material from which the leadscrew 20 is formed.
(37) Indeed, in particularly preferred embodiments, the core body 16 is formed of the same material as the leadscrew 20. In such embodiments, ideally, the core body would be formed of the same production batch of material as the leadscrew 20, although this is not strictly necessary for the sensor arrangement to be worked.
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(39) To produce
(40) To calculate the SoR at the arbitrary frequency of 400 Hz, the output signal from the secondary coils 14 was measured for the uncovered leadscrew arrangement (i.e. where the leadscrew is distal to the sensor as in
(41) The difference between the measured values was then calculated to obtain the signal span. The result was then divided by the measured signal corresponding to the covered leadscrew (i.e. at least partially ensheathing the sensor) which typically corresponds with the offset of the measured signal.
(42) The result of the division operation gives the span to offset ratio (SoR) for the output signal at the chosen 400 Hz.
(43) For a typical prior art arrangement without core matching (without matching the material characteristics of the core body 16 to that of the leadscrew 20), the SoR at 400 HZ was determined to be around 0.8 only.
(44) However, for a sensor arrangement according to the present embodiment, which adopts the principle of matching the permeability and/or conductivity characteristics of the core body material to that of the leadscrew material (for example, by matching the material of the core body 16 to that of the leadscrew 20), the SoR at 400 HZ was determined to be 2.26.
(45) Thus, the described sensor arrangement can provide a very significant improvement in the SoR of the output signal from the secondary coils 14.
(46) This is particularly advantageous where the output signal of the secondary coils may be fed to a measurement system via a data acquisition card having a maximum input voltage. For example, such data acquisition cards may have a maximum input voltage of 5V. Therefore, improving the SoR within the available 5V range means that the resolution of the acquired signal is improved, and thus the subsequent processing can produce a more accurate result for the determination of the relative location of the leadscrew 20.
(47) To demonstrate that matching the conductivity and/or magnetic permeability of the core body material to that of the leadscrew 20 is particularly advantageous in achieving an optimum SoR for the output signal of the secondary coils 14, the present inventor has conducted extensive finite element analysis, a resulting plot of the SoR for various metals against the frequency of the AC current supply to the primary coils 12 is shown in
(48) In
(49) The finite element analysis has shown that the particular characteristics of the material of the core body 16 which contribute to the significant improvement of SoR are the conductivity of the core body material and the magnetic permeability of the core body material. In particular, the finite element analysis has shown that the improvement in the SoR of the output of the sensor 10 to be most significant when the magnetic permeability and/or the conductivity values of the core body material is/are matched closely to the magnetic permeability and/or conductivity values of the material from which the object to be detected is formed—here, the object to be detected typically being a leadscrew 20 formed of a particular metal.
(50) To demonstrate this effect,
(51) As can be seen from
(52) So, where leadscrews are typically formed of HAS4104, embodiments for use in nuclear reactors employing such leadscrews may also have a core body 16 formed of HAS 4104.
(53) The SoR is also dependent on frequency. Not only will the electrical circuitry typically demonstrate a resonance peak, but the materials in the local environment will demonstrate different responses depending on the frequency of the time varying magnetic field generated by the primary coils.
(54) For example, a peak at around 7.5 KHz is observed in
(55) This result for the SoR is calculated as follows, taking the suitable voltage values from
(56) As shown in
(57) Therefore, the described sensor arrangement surprisingly offers an improvement in the SoR of almost four times. Interestingly, this is achieved with an alternative material which is not a wildly different material to HAS4104, but which is another stainless steel: stainless steel 316.
(58) The present inventor has therefore demonstrated that a careful selection of the material for the core body 16 can have a surprisingly large advantageous effect on the SoR of the output signal of the secondary coils 14.
(59) As can be seen from
(60) The object to be detected, for example the leadscrew 20, is arranged distally from the sensor 10; for example at its furthest distance from the sensor 10. In the case of the leadscrew, the control rod may be fully inserted into the nuclear reactor, for example.
(61) With the leadscrew 20 in this position, the primary coils are provided with AC current at a range of (two or more) discrete frequencies f, and the output signal V.sub.S from the secondary coils measured and recorded for each respective frequency.
(62) The result of such an exercise is shown in
(63) The object to be detected, for example the leadscrew 20, is also arranged at proximally to the sensor 10; for example at its nearest position to the sensor 10. In the case of the leadscrew 20, the control rod may be at its maximum withdrawal from the nuclear reactor for example.
(64) With the leadscrew in this position, the primary coils 12 are provided with AC current at the same range of the same (two or more) discrete frequencies f, and the output signal V.sub.S from the secondary coils 14 measured and recorded for each respective frequency.
(65) The result of this exercise is shown in
(66) Then the SoR at each frequency is determined in accordance with the calculation discussed above in relation to
(67) For the range of frequencies f measured,
(68) Therefore, for the particular sensor and the local environment in which the sensor was located in this demonstration, the AC current should ideally be supplied to the primary coils 12 at around 6.75 KHz in order to maximize the SoR of the output signal of the secondary coils.
(69) Accordingly, the present embodiment provides a position sensor which provides an output signal indicative of the relative position of an object to be detected with a higher resolution than equivalent sensor arrangements in the prior art.
(70) This is achieved by winding the primary coil(s) and secondary coil(s) around one or more core bodies formed of a material having similar characteristics to the material of the object to be detected. In particular, it is preferred that the material of the one or more core bodies has a conductivity and/or magnetic permeability which matches the material of the object to be detected. In most preferred embodiments, the material of the one or more bodies is the same as the material of the object to be detected.
(71) In this way, a sensor arrangement according to the present embodiment provides a higher SoR and span output signal when detecting metallic objects through another metallic body. This provides major advantages in high accuracy and resolution measurement systems. The ability to provide the downstream instrumentation detection electronics with good resolution sensor signals enables errors to be reduced significantly, thereby allowing the overall system to be more accurate and to offer better resolution.
(72) In particular, a sensor according to the present embodiment, especially when used in conjunction with the SoR optimisation technique disclosed herein, offers a greatly improved means to measure linear displacement of a metallic device through another metallic device.
(73) In the sense that a sensor 10 according to the present embodiment generates a signal for interaction with the local environment and measures the effect on the signal in order to output a signal indicative of a change in the local environment, the sensor 10 may be considered to be a transducer, and may be referred to as such.
(74) As mentioned above, a sensor according to the present embodiment is particularly suited to use in a nuclear reactor, where the temperature of the local environment may fluctuate to a large extent. A large fluctuation in temperature will likely change the resistive properties of the primary and/or secondary coils, and therefore will likely change the SoR of the output signal of the secondary coils.
(75) Referring to
(76) Referring to
(77) As illustrated in
(78) Referring now to
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(80) However, it can be seen from
(81) Referring again to
(82) Referring now to
(83) In alternative embodiments, the primary and secondary coils may be made from an alloy such as constantan (a copper-nickel alloy). However, the inventor has found Manganin® to provide an optimum SoR.
(84) In the present embodiment, the tertiary coil is provided with an AC current, but in alternative embodiments the tertiary coil may be provided with a DC current. In further alternative embodiments, the tertiary coil may be replaced with another type of temperature indicator.
(85) It will be appreciated by one skilled in the art that, where technical features have been described in association with one or more embodiments, this does not preclude the combination or replacement with features from other embodiments where this is appropriate. Furthermore, equivalent modifications and variations will be apparent to those skilled in the art from this disclosure. Accordingly, the exemplary embodiments of the invention set forth above are considered to be illustrative and not limiting.