Fan
09797411 · 2017-10-24
Assignee
Inventors
Cpc classification
F04F5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2221/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F5/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F7/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F5/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F7/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A ceiling fan includes an annular nozzle having an inner wall, an outer wall extending about the inner wall, an air inlet for receiving an air flow, an air outlet for emitting the air flow, and an interior passage located between the inner and outer wall for conveying the air flow to the air outlet. The inner wall defines a bore through which air from outside the nozzle is drawn by the air flow emitted from the air outlet. A support assembly supports the nozzle on a ceiling and includes a ceiling mount for mounting the ceiling fan on a ceiling, an arm having a first end connected to the ceiling mount, and a body connected to a second end of the arm and the annular nozzle. The body is pivotable relative to the arm about a pivot axis to move the annular nozzle between a raised and lowered position.
Claims
1. A ceiling fan comprising: an annular nozzle comprising an inner wall, an outer wall extending about the inner wall, an air inlet, at least one air outlet, and an interior passage located between the inner wall and the outer wall for conveying an air flow to said at least one air outlet, the inner wall defining a bore through which air from outside the nozzle is drawn by the air flow emitted from said at least one air outlet; and a support assembly for supporting the nozzle on a ceiling, the support assembly comprising a ceiling mount for mounting the ceiling fan on a ceiling, an arm having a first end connected to the ceiling mount, a body connected to a second end of the arm and the annular nozzle, and a pin that extends through the second end of the arm and has ends retained by an inner body section of the body; wherein the body is pivotable relative to the arm about a pivot axis defined by a longitudinal axis of the pin to move the annular nozzle between a raised position and a lowered position.
2. The ceiling fan of claim 1, wherein the pivot axis is substantially orthogonal to a bore axis.
3. The ceiling fan of claim 1, wherein the body is pivotable about an angle in the range from 5 to 45° as the nozzle is moved from the raised position to the lowered position.
4. The ceiling fan of claim 1, wherein the body is pivotable about an angle in the range from 10 to 20° as the nozzle is moved from the raised position to the lowered position.
5. The ceiling fan of claim 1, wherein the body houses a releasable locking mechanism for locking the body relative to the arm.
6. The ceiling fan of claim 5, wherein the locking mechanism is releasable by the user to allow the nozzle to be moved to its lowered position.
7. The ceiling fan of claim 5, wherein the locking mechanism is biased towards a locking configuration for locking the body relative to the arm so that the nozzle is maintained in its raised position.
8. The ceiling fan of claim 7, wherein the locking mechanism is arranged to return automatically to the locking configuration when the nozzle is moved from the lowered position to the raised position.
9. The ceiling fan of claim 1, wherein the ceiling mount comprises a mounting bracket which is attachable to a ceiling of a room.
10. The ceiling fan of claim 9, wherein, in the raised position, the nozzle is substantially parallel to the mounting bracket.
11. The ceiling fan of claim 1, wherein the body comprises an air passage located upstream from said at least one air outlet.
12. The ceiling fan of claim 11, wherein the air passage is arranged to convey an air flow to the annular nozzle.
13. The ceiling fan of claim 1, wherein the orientation of the nozzle relative to the support assembly is adjustable when the nozzle is in its lowered position.
14. The ceiling fan of claim 1, wherein the nozzle is rotatable relative to the body of the support assembly.
15. The ceiling fan of claim 14, wherein the nozzle is rotatable about a rotational axis which is substantially orthogonal to an axis of the bore.
16. The ceiling fan of claim 14, wherein the nozzle is rotatable about a rotational axis which is substantially orthogonal to the pivot axis.
17. The ceiling fan of claim 1, wherein the arm is rotatably connected to the ceiling mount.
18. The ceiling fan of claim 17, wherein the arm is rotatable relative to the ceiling mount about a rotational axis, and wherein the arm is inclined to the rotational axis of the arm.
19. The ceiling fan of claim 1, wherein the nozzle comprises an air outlet section extending between the inner wall and the outer wall, and the air outlet section comprising said at least one air outlet.
20. The ceiling fan of claim 19, wherein the air outlet section comprises an inner section connected to the inner wall, and an outer section connected to the outer wall, and wherein at least part of the inner section tapers away from the bore axis.
21. The ceiling fan of claim 20, wherein an angle of inclination of said at least part of the inner section to the bore axis is between 0 and 45°.
22. The ceiling fan of claim 20, wherein said at least part of the inner section has a shape which is substantially conical.
23. The ceiling fan of claim 20, wherein said at least one air outlet is located between the inner section and the outer section.
24. The ceiling fan of claim 20, wherein the outer section is substantially orthogonal to an axis of the bore.
25. The ceiling fan of claim 1, wherein said at least one air outlet extends about an axis of the bore.
26. The ceiling fan of claim 1, wherein said at least one air outlet comprises a substantially annular air outlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred features of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(15)
(16) The air inlet section 12 comprises a generally cylindrical outer casing 18 which houses a system for generating a primary air flow which is emitted from the nozzle 14. As indicated in
(17) With reference now to
(18) The air inlet section 12 also houses a diffuser located downstream from the impeller 22. The diffuser comprises a plurality of diffuser vanes 32 which are located between an inner cylindrical wall 34 and an outer cylindrical wall of the diffuser. The diffuser is preferably moulded as a single body, but alternatively the diffuser may be formed from a plurality of parts or sections which are connected together. The inner cylindrical wall 34 extends about and supports the motor casing. The outer cylindrical wall provides a shroud 36 which extends about the impeller 22 and the motor casing. In this example, the shroud 36 is substantially cylindrical. The shroud 36 comprises an air inlet 38 at one end thereof through which the primary air flow enters the air inlet section 12 of the ceiling fan 10, and an air outlet 40 at the other end thereof through which the primary air flow is exhausted from the air inlet section 12 of the ceiling fan 10. The impeller 22 and the shroud 36 are shaped so when the impeller 22 and motor casing are supported by the diffuser, the blade tips of the impeller 22 are in close proximity to, but do not contact, the inner surface of the shroud 36 and the impeller 22 is substantially co-axial with the shroud 36. A cylindrical guide member 42 is connected to the rear of the inner cylindrical wall 34 of the diffuser for guiding the primary air flow generated by the rotation of the impeller 22 towards the air outlet 40 of the shroud 36.
(19) The air inlet section 12 comprises a mounting arrangement for mounting the diffuser within the outer casing 18 so that the impeller axis is substantially co-linear with the longitudinal axis L of the outer casing 18. The mounting arrangement is located within an annular channel 44 extending between the outer casing 18 and the shroud 36. The mounting arrangement comprises first mount 46 and a second mount 48 which is axially spaced along the longitudinal axis L from the first mount 46. The first mount 46 comprises a pair of interconnected arcuate members 46a, 46b which are mutually axially spaced along the longitudinal axis L. The second mount 48 similarly comprises a pair of interconnected arcuate members 48a, 48b which are mutually axially spaced along the longitudinal axis L. An arcuate member 46a, 48a of each mount 46, 48 comprises a plurality of spring connectors 50, each of which is connected to one end of a respective tension spring (not shown). In this example, the mounting arrangement comprises four tension springs, with each of these arcuate members 46a, 48a comprising two diametrically opposed connectors 50. The other end of each tension spring is connected to a respective spring connector 52 formed in the shroud 36. The mounts 46, 48 are urged apart by an arcuate spacer ring 54 inserted into the annular channel 44 between the mounts 46, 48 so that the tension springs are held in a state of tension between the connectors 50, 52. This serves to maintain a regular spacing between the shroud 36 and the mounts 46, 48 while allowing a degree of radial movement of the shroud 36 relative to the mounts 46, 48 to reduce the transmission of vibrations from the motor casing to the outer casing 18. A flexible seal 56 is provided at one end of the annular channel 44 to prevent part of the primary air flow from returning to the air inlet 38 of the shroud 36 along the annular channel 44.
(20) An annular mounting bracket 58 is connected to the end of the outer casing 18 which extends about the air outlet 40 of the shroud 36, for example by means of bolts 60. An annular flange 62 of the nozzle 14 of the ceiling fan 10 is connected to the mounting bracket 58, for example, by means of bolts 64. Alternatively, the mounting bracket 58 may be integral with the nozzle 14.
(21) Returning to
(22) With particular reference to
(23) The inner wall 76 may be considered to have a cross-sectional profile in a plane containing the bore axis X which is in the shape of part of a surface of an airfoil. This airfoil has a leading edge at the upper wall 80 of the nozzle, a trailing edge at the lower wall 82 of the nozzle, and a chord line CL extending between the leading edge and the trailing edge. In this embodiment, the chord line CL is generally parallel to the bore axis X.
(24) An air outlet 90 of the nozzle 14 is located between the inner section 86 and the outer section 88 of the outlet section 84. The air outlet 90 may be considered to be located in the lower wall 82 of the nozzle 14, adjacent to the inner wall 76 of the nozzle 14 and thus between the chord line CL and the bore axis X, as illustrated in
(25) The annular flange 62 for connecting the nozzle 14 to the air inlet section 12 is integral with one of the sections of the outer section 70 of the nozzle. The flange 62 may be considered to extend about an air inlet 92 of the nozzle for receiving the primary air flow from the air inlet section 12. This section of the outer section 70 of the nozzle 14 is shaped to convey the primary air flow into an annular interior passage 94 of the nozzle 14. The outer wall 74, inner wall 76, upper wall 80 and lower wall 82 of the nozzle 14 together define the interior passage 94, which extends about the bore axis X. The interior passage 94 has a generally rectangular cross-section in a plane which passes through the bore axis X.
(26) As shown in
(27) The angle of inclination of the bore axis X, or the chord line CL, to the direction D may take any value. The angle is preferably in the range from 0 to 45°. In this embodiment the angle of inclination is substantially constant about the bore axis X, and is around 15°. The inclination of the air channel 96 to the bore axis X is thus substantially the same as the inclination of the inner section 86 to the bore axis X.
(28) The primary air flow is thus emitted from the nozzle 14 in a direction D which is inclined to the bore axis X of the nozzle 14. The primary air flow is also emitted away from the inner wall 76 of the nozzle 14. By controlling the shape of the air channel 96 so that the air channel 96 extends away from the bore axis X, the flow rate of the combined air flow generated by the ceiling fan 10 can be increased in comparison to that of the combined air flow generated when the primary air flow is emitted in a direction D which is substantially parallel to the bore axis X, or which is inclined towards the bore axis X. Without wishing to be bound by any theory we consider this to be due to the emission of a primary air flow having an outer profile with a relatively large surface area. In this example, the primary air flow is emitted from the nozzle 14 generally in the shape of an outwardly tapering cone. This increased surface area promotes mixing of the primary air flow with air surrounding the nozzle 14, increasing the entrainment of the secondary air flow by the primary air flow and thereby increasing the flow rate of the combined air flow.
(29) Returning again to
(30) The ceiling mount 100 comprises a mounting bracket 106 which is connectable to a ceiling C of a room using screws insertable through apertures 108 in the mounting bracket 106. With reference to
(31) The first end 110 of the arm 102 is connected to the coupling disc 112 by a number of coupling members 118, 120, 122 of the coupling assembly. The coupling assembly is enclosed by an annular cap 124 which is secured to the mounting bracket 106, and which includes an aperture through which the first end 110 of the arm 102 protrudes. The cap 124 also surrounds an electrical junction box 126 for connection to electrical wires for supplying power to the ceiling fan 10. An electrical cable (not shown) extends from the junction box 126 through apertures 128, 130 formed in the coupling assembly, and aperture 132 formed in the first end 100 of the arm, and into the air 102. As illustrated in
(32) The second end 136 of the arm 102 is connected to the body 104 of the support assembly 16. The body 104 of the support assembly 16 comprises an annular inner body section 138 and an annular outer body section 140 extending about the inner body section 138. The inner body section 138 comprises an annular flange 142 which engages a flange 144 located on the outer casing 18 of the air inlet section 12. An annular connector 146, for example a C-clip, is connected to the flange 142 of the inner body section 138 so as to extend about and support the flange 144 of the outer casing 18 so that the outer casing 18 is rotatable relative to the inner body section 138 about the longitudinal axis L. An annular inlet seal 148 forms an air-tight seal between the shroud 36 and the flange 142 of the inner body section 138.
(33) The air inlet section 12 and the nozzle 14, which is connected to the outer casing 18 by the mounting bracket 58, are thus rotatable relative to the support assembly 16 about the longitudinal axis L. This allows a user to adjust the orientation of the nozzle 14 relative to the support assembly 16, and thus relative to a ceiling C to which the support assembly 16 is connected. To adjust the orientation of the nozzle relative to the ceiling C, the user pulls the nozzle 14 so that the air inlet section 12 and the nozzle 14 both rotate about the longitudinal axis L. For example, during the summer the user may wish to orient the nozzle 14 so that the primary air flow is emitted away from the ceiling C and into a room so that the air flow generated by the fan provides a relatively cool breeze for cooling a user located beneath the ceiling fan 10. During the winter however, the user may wish to invert the nozzle 14 through 180° so that the primary air flow is emitted towards the ceiling C to displace and circulate warm air which has risen to the upper portions of the walls of the room, without creating a breeze directly beneath the ceiling fan.
(34) In this example, both the air inlet section 12 and the nozzle 14 are rotatable about the longitudinal axis L. Alternatively, the ceiling fan 10 may be arranged so that the nozzle 14 is rotatable relative to the outer casing 18, and thus relative to both the air inlet section 12 and the support assembly 16. For example, the outer casing 18 may be secured to the inner body section 138 by means of bolts or screws, and the nozzle 14 may be secured to the outer casing 18 in such a manner that it is rotatable relative to the outer casing 18 about the longitudinal axis L. In this case, the manner of connection between the nozzle 14 and the outer casing 18 may be similar to that affected between the air inlet section 12 and the support assembly 16 in this example.
(35) Returning to
(36) The inner body section 138 and the outer body section 140 together define a housing 156 of the body 104 of the support assembly 16. The housing 156 may retain a control circuit (not shown) for supplying power to the motor 26. The electrical cable extends through an aperture (not shown) formed in the second end 136 of the arm 102 and is connected to the control circuit. A second electrical cable (not shown) extends from the control circuit to the motor 26. The second electrical cable passes through an aperture formed in the flange 142 of the inner body section 138 of the body 104 and enters the annular channel 44 extending between the outer casing 18 and the shroud 36. The second electrical cable subsequently extends through the diffuser to the motor 26. For example, the second electrical cable may pass through a diffuser vane 32 of the shroud and into the motor casing. A grommet may be located about the second electrical cable to form an air-tight seal with the peripheral surface of an aperture formed in the shroud 36 to inhibit the leakage of air through this aperture. The body 104 may also comprise a user interface which is connected to the control circuit for allowing the user to control the operation of the ceiling fan 10. For example, the user interface may comprise one or more buttons or dials for allowing the user to activate and de-activate the motor 26, and to control the speed of the motor 26. Alternatively, or additionally, the user interface may comprise a sensor for receiving control signals from a remote control for controlling the operation of the ceiling fan 10.
(37) Depending on the radius of the outer wall 74 of the nozzle 14, the length of the arm 102 and the shape of the ceiling to which the ceiling fan 10 is connected, the distance between the longitudinal axis L of the outer casing 18, about which the nozzle 14 rotates, and the ceiling may be shorter than the radius of the outer wall 74 of the nozzle 14, which would inhibit rotation of the nozzle through 90° about the longitudinal axis L. In order to allow the nozzle to be inverted, the body 104 of the support assembly 16 is pivotable relative to the arm 102 about a first pivot axis P1 to move the nozzle 14 between a raised position, as illustrated in
(38) In the raised position illustrated in
(39) The housing 156 of the body 104 also houses a releasable locking mechanism 160 for locking the position of the body 104 relative to the arm 102. The locking mechanism 160 serves to retain the body 104 in a position whereby the nozzle is in its raised position. With reference to
(40) To release the locking mechanism 160, the user pushes the locking arm 166 against the biasing force of the resilient element 170 so as to pivot the locking arm 166 about the third pivot axis P3. The outer body section 140 comprises a window 172 through which a user may insert a tool to engage the locking arm 166. Alternatively, a user operable button may be attached to the lower end of the locking arm 166 so as to protrude through the window 172 for depression by the user. The movement of the locking arm 166 about the third pivot axis P3 moves the locking arm roller 168 away from the second end 136 of the arm 102, thereby allowing the locking wedge 162 to pivot about the second pivot axis P2 away from its locking position and out of engagement with the second end 136 of the arm 102. The movement of the locking wedge 162 away from its locking position allows the body 104 to pivot relative to the arm 102 about the first pivot axis P1 and so move the nozzle 14 from its raised position to its lowered position.
(41) Once the user has rotated the nozzle 14 about the longitudinal axis L by the desired amount, the user can return the nozzle 14 to its raised position by lifting the end of the nozzle 14 so that the body 104 pivots about the first pivot axis P1. As the locking arm 166 is biased towards the position illustrated in
(42) To operate the ceiling fan 10 the user depresses an appropriate button of the user interface or the remote control. A control circuit of the user interface communicates this action to the main control circuit, in response to which the main control circuit activates the motor 26 to rotate the impeller 22. The rotation of the impeller 22 causes a primary air flow to be drawn into the body 104 of the support assembly 16 through the air inlet 150. The user may control the speed of the motor 26, and therefore the rate at which air is drawn into the support assembly 16, using the user interface or the remote control. The primary air flow passes sequentially along the air passage 150 of the support assembly 16 and the air passage 152 of the air inlet section 12, to enter the interior passage 94 of the nozzle 14.
(43) Within the interior passage 94 of the nozzle 14, the primary air flow is divided into two air streams which pass in opposite directions around the bore 78 of the nozzle 14. As the air streams pass through the interior passage 94, air is emitted through the air outlet 90. As viewed in a plane passing through and containing the bore axis X, the primary air flow is emitted through the air outlet 90 in the direction D. The emission of the primary air flow from the air outlet 90 causes a secondary air flow to be generated by the entrainment of air from the external environment, specifically from the region around the nozzle. This secondary air flow combines with the primary air flow to produce a combined, or total, air flow, or air current, projected forward from the nozzle 14.