Speaker fan system and method
09797404 · 2017-10-24
Assignee
Inventors
- Daniel L. Karst (Beaver Dam, WI, US)
- Benjamin Thorpe Puffer (Hartford, WI, US)
- Brent Elliott Coffey (Pewaukee, WI, US)
Cpc classification
F04D25/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/282
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49327
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H04S2420/01
ELECTRICITY
F24F7/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/626
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2221/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F7/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/703
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2221/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A ventilation assembly having a main housing that can be pre-installed in a wall or ceiling aperture. A fan assembly can be inserted through the aperture and releasably mounted within the main housing. The fan assembly can be removed from the main housing and replaced without removing the main housing from the wall or ceiling. An accessory component can be releasably mounted to the fan assembly either through the aperture when the fan assembly is mounted or prior to installation of the fan assembly.
Claims
1. A method of mounting a ventilation assembly, comprising: providing a main housing having a housing wall defining an interior space and an inlet opening; providing a fan assembly including a fan and a motor mount plate; positioning the main housing within an aperture of a building structure such that the inlet opening faces the aperture; inserting the fan assembly through the inlet opening such that the motor mount plate engages the housing wall; providing an accessory component having an accessory mount, the motor mount plate including a positioning mount; and releasably engaging the accessory mount to the positioning mount to position the accessory component against the motor mount plate, wherein the accessory mount includes a hook element insertable into a receptacle defined by the positioning mount to releasably engage the accessory component to the motor mount plate.
2. The method of claim 1, further comprising: inserting at least one fastener through a releasable mount of the motor mount plate to secure the fan assembly within the interior space.
3. The method of claim 2, further comprising: removing each fastener inserted through the releasable mount; and withdrawing the fan assembly from the interior space through the inlet opening.
4. The method of claim 3, further comprising: providing a second fan assembly including a second fan and a second motor mount plate; inserting the second fan assembly through the inlet opening such that the second motor mount plate engages the housing wall; and inserting at least one fastener through a second releasable mount of the second motor mount plate to secure the second fan assembly within the interior space.
5. The method of claim 1, further comprising: inserting at least one fastener through the accessory mount to secure the accessory component to the motor mount plate.
6. The method of claim 5, further comprising: removing each fastener inserted through the accessory mount; and disengaging the accessory mount from the motor mount plate.
7. The method of claim 1, further comprising: providing a second accessory component having a second accessory mount; releasably engaging the second accessory mount to the positioning mount to position the second accessory component against the motor mount plate; and inserting at least one fastener through the second accessory mount to secure the second accessory component to the motor mount plate.
8. A ventilation assembly, comprising: a main housing having a housing wall defining an interior space and an inlet opening, wherein the inlet opening corresponds to the cross-sectional area of the interior space defined by the housing wall; a fan assembly including a fan and a motor mount plate having a releasable mount; and an accessory component having an accessory mount; wherein the fan assembly is insertable through the inlet opening such that the motor mount plate engages the housing wall, the releasable mount being configured to receive at least one fastener to engage the fan assembly to the main housing, wherein the motor mount plate includes a positioning mount engagable to the accessory mount to retain the accessory component proximate the motor mount plate, and wherein the accessory mount includes a hook element insertable into a corresponding receptacle of the motor mount plate to position the accessory component proximate the motor mount plate.
9. The ventilation assembly of claim 8, wherein the releasable mount is positioned on the motor mount plate such that the releasable mount and each corresponding fastener is accessible through the inlet opening when the fan assembly is fixed within the main housing.
10. The ventilation assembly of claim 9, further comprising: a second fan assembly including a second fan and a second motor mount plate having a second releasable mount; wherein the fasteners fixing the fan assembly are removable such that the second fan assembly is removable from the main housing through the inlet opening and the second fan assembly is insertable into the main housing through the inlet opening.
11. The ventilation assembly of claim 8, wherein the accessory component is configured to receive at least one fastener to mount the accessory component to the motor mount plate; wherein the engagement of the accessory mount and the positioning mount maintain the position of the accessory component during insertion of the fastener.
12. The ventilation assembly of claim 11, further comprising: a second accessory component having a second accessory mount; wherein each fastener is removable from the accessory mount to disengage the accessory mount from the positioning mount such that the second accessory mount can be engaged to the motor mount plate.
13. A ventilation assembly kit, comprising: a main housing having a housing wall defining an interior space and an inlet opening, wherein the inlet opening corresponds to the cross-sectional area of the interior space defined by the housing wall; a fan assembly including a fan and a motor mount plate having a releasable mount and a positioning mount, wherein the releasable mount is configured to receive at least one fastener to mount the fan assembly to the main housing; and an accessory component having an accessory mount engagable to the positioning mount, wherein the accessory mount includes a hook element insertable into a corresponding receptacle of the motor mount plate to position the accessory component proximate the motor mount plate.
14. The ventilation assembly kit of claim 13, wherein the accessory mount is configured to receive at least one fastener to mount the accessory component to the motor mount plate.
15. A method of mounting a ventilation assembly, comprising: providing a main housing having a housing wall defining an interior space and an inlet opening; providing a fan assembly including a fan and a motor mount plate, wherein the motor mount plate includes a positioning mount; providing an accessory component having an accessory mount; inserting the fan assembly through the inlet opening such that the motor mount plate engages the housing wall; positioning the main housing within an aperture of a building structure such that the inlet opening faces the aperture; inserting the accessory component through the inlet opening; and releasably engaging the accessory mount to the positioning mount to position the accessory component against the motor mount plate, wherein the accessory mount includes a hook element insertable into a receptacle defined by the positioning mount to releasably engage the accessory component to the motor mount plate.
16. The method of claim 15, further comprising: inserting at least one fastener through a releasable mount of the motor mount plate to secure the fan assembly within the interior space.
17. The method of claim 15, further comprising: inserting at least one fastener through the accessory mount to secure the accessory component to the motor mount plate.
18. The method of claim 17, further comprising: removing each fastener inserted through the accessory mount; and disengaging the accessory mount from the motor mount plate.
19. The method of claim 18, further comprising: providing a second accessory component having a second accessory mount; releasably engaging the second accessory mount to the positioning mount to position the second accessory component against the motor mount plate; and inserting at least one fastener through the second accessory mount to secure the second accessory component to the motor mount plate.
20. A ventilation assembly, comprising: a main housing having a housing wall defining an interior space and an inlet opening, wherein the inlet opening corresponds to the cross-sectional area of the interior space defined by the housing wall; and a fan assembly including a fan and a motor mount plate having a releasable mount and a positioning mount, wherein the fan assembly is insertable through the inlet opening such that the motor mount plate engages the housing wall, the releasable mount being configured to receive at least one fastener to engage the fan assembly to the main housing; and an accessory component having an accessory mount engagable to the positioning mount to retain the accessory component proximate the motor mount plate, wherein the accessory mount includes a hook element insertable into a corresponding receptacle of the motor mount plate to position the accessory component proximate the motor mount plate.
21. The ventilation assembly of claim 20, wherein the releasable mount is positioned on the motor mount plate such that the releasable mount and each corresponding fastener is accessible through the inlet opening when the fan assembly is fixed within the main housing.
22. The ventilation assembly of claim 20, wherein the accessory component is configured to receive at least one fastener to mount the accessory component to the motor mount plate; wherein the engagement of the accessory mount and the positioning mount maintain the position of the accessory component during insertion of the fastener.
23. The ventilation assembly of claim 20, further comprising: a second accessory component having a second accessory mount; wherein each fastener is removable from the accessory mount to disengage the accessory mount from the positioning mount such that the second accessory mount can be engaged to the motor mount plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
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DETAILED DESCRIPTION
(23) As depicted in
(24) In at least one example, the fan assembly 22 can be releasably mounted to the main housing 24 such that the fan assembly 22 can be removed from the main housing 24 through the inlet opening 26 without removing the main housing 24 from the wall, ceiling or other building structure. In certain situations, it can be desirable to replace a damaged fan assembly 22 or replace the existing fan assembly 22 with a fan assembly 22 having improved or different operating parameters to retrofit the ventilation assembly 20.
(25) In at least one example, the fan assembly 22 can also be configured to releasably engage an accessory assembly 46 to provide added functionality to the ventilation assembly 20 including, but not limited to additional lighting, sound producing elements, air quality monitoring and other features. The accessory assembly 46 is releasably mounted to the fan assembly 22 such that the accessory assembly 46 can be disengaged from the fan assembly 22 while the fan assembly 22 is mounted within the main housing 24. The accessory assembly 46 can also be removed from the main housing 24 with the fan assembly 22 when the fan assembly 22 is disengaged from the main housing 24 and removed through the inlet opening 26 with the fan assembly 22. The accessory assembly 46 can be mounted as a new accessory component 50 or replace an existing accessory component 50. The fan assembly 22 can be installed within the main housing 24 with the accessory assembly 46 pre-mounted (i.e., at a factory during assembly of the ventilation assembly 20 or at an installation site just prior to or after installation of the main housing 24. The modular configuration of the ventilation assembly 20 permits installation or replacement of the fan assembly 22 or accessory assembly 46 through the aperture and inlet opening 26 and without removal and reinstallation of the main housing 24, which can cause damage to the wall or ceiling and associated support structure.
(26) The replacement fan assembly 22 and/or accessory can be an upgrade (i.e., as a retrofit) to the ventilation assembly 22 that would normally not include an accessory. Similarly, the fan assembly 22 or accessories can be removed and replaced without disconnecting the main housing 24 from attached ductwork.
(27) As depicted in
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(31) In at least one example, the accessory component 50 can be shaped to form a compact and desirable acoustic flow towards the inlet opening 26 when mounted to the motor mount plate 42. The accessory component 50 can be coupled to the motor mount plate 42 such that the accessory component 50 and the motor mount plate 42 are resonantly coupled. The sound emitting device can be formed from any material that is readily shaped, including, but not limited to polymers, polymer-composites, metals, paper composites or fiber-based composites. In at least one example, injection-molded or thermo-formed polymeric materials can be molded to form functional components into the housing of the sound emitting device. The sound emitting device can include a resin treated cloth, fabric or non-woven material. In at least one example, the sound emitting device can include polymeric foams or thermoplastic elastomers over-molded onto the body of the diaphragm. The diaphragm can be integrally formed into the surrounding sound emitting device.
(32) As depicted in
(33) In an example, the accessory component 50 can include an electrical circuit that is electrically coupled to the sound emitting device. In some embodiments, the electrical circuit includes at least one switch capable of switching power to or off the speaker assembly. In some embodiments, the sound emitting device can be powered when a user powers the fan 30 (i.e., when the user switches power to the fan assembly 22 for ventilation, the accessory component 50 can also be powered). In some other embodiments, the accessory component 50 can include a power supply that is independent of the electrical box coupled to the main housing 24.
(34) In an example, the accessory component 50 can include a wireless receiver. The accessory component 50 can include a wireless receiver or transceiver, including, but not limited to a Bluetooth® transceiver or a WiFi receiver or transceiver. In at least one example, the accessory component 50 can include a wireless receiver or transceiver capable of responding to a two-way radio RF signal, a UHF or VHF signal (such as a citizen's band radio signal or other radio signal emitted from a ‘walkie talkie’ type device), and a near-field wireless signal. Bluetooth® is a registered trademark of Bluetooth SIG, Inc. In at least one example, the accessory component 50 can include a wireless receiver capable of responding to a zero generation wireless signal, a first generation wireless signal, a second generation wireless signal, a third generation wireless signal, a fourth generation wireless signal, or a fifth generation wireless signal.
(35) In an example, the wireless receiver can be powered when a user powers the fan 30 (i.e., when the user switches power to the fan assembly 22 for ventilation, the sound emitting device and the wireless receiver can also be powered). In at least one example, an acoustic member (such as at least one diaphragm) of the sound emitting device can emit sound based at least on a wireless signal received by the accessory component 50. In at least one example, sound (such as music or speech) can be encoded by a user's wireless device that emits a wireless signal that is capable of being received and decoded by the wireless receiver within the fan speaker assembly and at least partially reproduced by the sound emitting device of the accessory component 50. In some embodiments, a user may program a wireless device to transmit a wireless signal to the accessory component 50. In some embodiments, the accessory component 50 can be a wireless receiver that accepts any signal sent by a user from a wireless device.
(36) In at least one example, the accessory component 50 may be wirelessly controlled. For example, in an example, the accessory component 50 be encoded by a user's wireless device that emits a wireless signal that is capable of being received and decoded by the wireless receiver within the fan speaker assembly to control at least partially control at least one function of the speaker assembly and/or the fan speaker assembly.
(37) In an example, the main housing 24 is configured to be positioned within an aperture in a wall, ceiling or other building structure in a partially, or fully recessed position. In at least one example, the inlet opening 26 can be sized to correspond to the size and shape of the aperture in the wall, ceiling or other building structure. The main housing 24 can include a grille 34 having a fastener 36 for securing the grille 34 to the housing wall 32 over the inlet opening 26 to conceal the inlet opening 26 and restrict access to the interior space. The fastener 36 can be configured to be released and disengage the grille 34 from the main housing 24 to permit access to the interior space through the inlet opening 26. The main housing wall 32 can be configured to receive at least one fastener to secure the main housing 24 to joists or other building support structure.
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(41) In an example, the motor mount plate 42 can be positioned to operate as a partition separating the inlet opening 26 and outlet opening 28, wherein the fan opening 44 defines a fluid path between the inlet opening 26 and the outlet opening 28. In operation, the fan 30 is operable to draw a fluid, such as air and other gases, through the inlet opening 26 and the fan opening 44 and expelling the fluid out the outlet opening 28. The fluid can comprise, but is not limited to, air, other gases, vapor or combinations thereof. In at least one example, the fluid can comprise a smoke, ash, or other particulate in addition to air or other gases. In at least one example, the main housing 24 can include at least one damper flap positioned at the outlet opening 28. The damper flap can control the backflow of a fluid into the interior space through the outlet opening 28.
(42) In at least one example, the main housing 24 can include a scroll element for directing air from the blower wheel into the outlet opening 28. The scroll element can comprise a readily shaped material including, but not limited to polymers, polymer-composites, metals, ceramics, wood, paper-based composite or laminate. Functional components can be molded or shaped into the scroll element to improve direction of fluids into the outlet opening 28. In at least one example, the housing wall 32 can be shaped to operate as a scroll element for directing the fluid through the outlet opening 28.
(43) In an example, the ventilation assembly 20 can be used to ventilate any room, area or space. In at least one example, the ventilation assembly 20 can be secured within an intermediate space, outside of the room, area or space, and coupled with one or more ventilation duct assemblies to provide ventilation to the room, area or space.
(44) In an example, a method for installing a ventilation assembly 20 can include providing a main housing 24 having a housing wall 32 defining an interior space and an inlet opening 26 for accessing the interior space. The method can also include providing a fan assembly 22 including a fan 30 mounted to a motor mount plate 42, the motor mount plate 42 can include a releasable mount 60. The method can include positioning the main housing 24 within an aperture in a building structure, wherein main housing 24 is oriented such that the inlet opening 26 faces the aperture. The method includes inserting the fan assembly 22 through the inlet opening 26 such that the mount motor plate 42 engages the housing wall 32. In at least one example, the fan assembly 22 is inserted into the main housing 24 prior to positioning of the main housing 24 within the aperture in the building structure. In at least one example, the fan assembly 22 is inserted into the main assembly 24 after the positioning of the main housing 24 within the aperture in the building structure, wherein the fan assembly 22 is inserted through the aperture and the inlet opening 26 into the interior space.
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(46) Each of these non-limiting examples can stand on its own, or can be combined in any permutation or combination with any one or more of the other examples.
(47) The above detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments in which the present subject matter can be practiced. These embodiments are also referred to herein as “examples.” Such examples can include elements in addition to those shown or described. However, the present inventors also contemplate examples in which only those elements shown or described are provided. Moreover, the present inventors also contemplate examples using any combination or permutation of those elements shown or described (or one or more aspects thereof), either with respect to a particular example (or one or more aspects thereof), or with respect to other examples (or one or more aspects thereof) shown or described herein.
(48) In the event of inconsistent usages between this document and any documents so incorporated by reference, the usage in this document controls.
(49) In this document, the terms “a” or “an” are used, as is common in patent documents, to include one or more than one, independent of any other instances or usages of “at least one” or “one or more.” In this document, the term “or” is used to refer to a nonexclusive or, such that “A or B” includes “A but not B,” “B but not A,” and “A and B,” unless otherwise indicated. In this document, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Also, in the following claims, the terms “including” and “comprising” are open-ended, that is, a system, device, article, composition, formulation, or process that includes elements in addition to those listed after such a term in a claim are still deemed to fall within the scope of that claim. Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects.
(50) The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is provided to comply with 37 C.F.R. §1.72(b), to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description as examples or embodiments, with each claim standing on its own as a separate embodiment, and it is contemplated that such embodiments can be combined with each other in various combinations or permutations. The scope of the present subject matter should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.