ALKALI-METAL BATTERIES WITH A DENDRITE-FREE ANODE INTERFACING AN ORGANIC LIQUID ELECTROLYTE
20170301922 · 2017-10-19
Inventors
Cpc classification
H01M4/663
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/76
ELECTRICITY
C22C24/00
CHEMISTRY; METALLURGY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
H01M4/58
ELECTRICITY
International classification
H01M4/76
ELECTRICITY
H01M10/054
ELECTRICITY
H01M4/58
ELECTRICITY
C22C24/00
CHEMISTRY; METALLURGY
Abstract
A rechargeable battery cell has an organic-liquid electrolyte contacting a dendrite free alkali-metal anode. The alkali-metal anode may be a liquid at the operating temperature that is immobilized by absorption into a porous membrane. The alkali-metal anode may be a solid that wets a porous-membrane separator, where the contact between the solid alkali-metal anode and the liquid electrolyte is at micropores or nanopores in the porous-membrane separator. The use of a dendrite-free solid lithium cell was demonstrated in a symmetric cell with a porous cellulose-based separator membrane. A K.sup.+-ion rechargeable cell was demonstrated with a liquid K—Na alloy anode immobilized in a porous carbon membrane using an organic-liquid electrolyte with a Celgard® or glass-fiber separator.
Claims
1. A battery cell, including a rechargeable electrochemical cell, the rechargeable electrochemical cell comprising: a liquid-metal anode immobilized in a porous membrane; an electrolyte; and a cathode.
2. The battery cell of claim 1, wherein the electrolyte is a liquid electrolyte.
3. The battery cell of claim 1, wherein the porous membrane is selected from at least one of: a carbon-based membrane; a polymer membrane; a porous ceramic membrane; a porous gel membrane; a cellulose-based membrane; and a fiber-matrix membrane.
4. The battery cell of claim 3, wherein the fiber-matrix membrane is coated with at least one of: a carbon-based material; a glass material; a polymer; a cellulose-based material.
5. A battery cell, including a rechargeable electrochemical cell, the rechargeable electrochemical cell comprising: a separator membrane; an organic-liquid electrolyte in the separator membrane; a dendrite-free anode; and a cathode, wherein the organic-liquid electrolyte contacts the dendrite-free anode via the separator membrane, and wherein the separator membrane transports an alkali-metal ion between the dendrite-free anode and the organic-liquid electrolyte.
6. The battery cell of claim 5, wherein the dendrite-free anode comprises a current collector with a solid alkali metal, and wherein the separator membrane is a cellulose-based membrane.
7. The battery cell of claim 5, wherein the dendrite-free anode comprises a current collector with a liquid alkali metal, and wherein the separator membrane is a carbon-based membrane.
8. The battery cell of claim 5, wherein the alkali-metal ion is selected from at least one of: sodium ions, lithium ions, and potassium ions.
9. A rechargeable battery cell, comprising: an immobilized liquid potassium-sodium alloy anode; an electrolyte; and a cathode, wherein the rechargeable battery cell transports potassium ions.
10. The rechargeable battery cell of claim 9, wherein the electrolyte is a liquid electrolyte.
11. The rechargeable battery cell of claim 9, further comprising: a carbon-based membrane immobilizing the liquid potassium-sodium anode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] For a more complete understanding of the present invention and its features and advantages, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION
[0022] In the following description, details are set forth by way of example to facilitate discussion of the disclosed subject matter. It should be apparent to a person of ordinary skill in the field, however, that the disclosed embodiments are exemplary and not exhaustive of all possible embodiments.
[0023] As used herein, a hyphenated form of a reference numeral refers to a specific instance of an element and the un-hyphenated form of the reference numeral refers to the collective element. Thus, for example, device ‘12-1’ refers to an instance of a device class, which may be referred to collectively as devices ‘12’ and any one of which may be referred to generically as a device ‘12’.
[0024] Advancing the rechargeable battery beyond the Li-ion battery used to power hand-held devices to one that can power an electric road vehicle safely, and at an acceptable cost and rate of charge, is a highly desirable technical goal. Such improvements may alleviate undesirable environmental and health effects of gaseous products of the internal-combustion engine and may help move modern society toward a more sustainable energy economy. One key technology for enabling improved batteries may involve developing a safe, low-cost battery with an alkali-metal anode.
[0025] As described above, electrochemical plating of an alkali-metal anode from an organic liquid electrolyte is plagued by dendrite formation and growth, which is a major cause of battery failure. The dendrites may form during charging and can grow across the electrolyte to the cathode to give an internal short-circuit with incendiary, or even explosive, consequences. In addition, the scarcity of lithium (Li) on Earth may limit the market potential for large-capacity batteries with lithium-anode cells in the transportation and energy sectors. Therefore, a lithium or another alkali-metal anode that remains dendrite-free on plating the anode during charge with an organic-liquid electrolyte is desirable.
[0026] The alkali metals sodium (Na) and potassium (K) are interesting alternatives and are more than a thousand times more abundant than lithium and are widely available in the oceans. Although the identification of a large-capacity host cathode for fast, reversible insertion of the larger guest Na.sup.− and K.sup.+ ions is more difficult than for Li.sup.+, the MnFe(CN).sub.6 double-perovskite framework is known to give an acceptable reversible capacity for reversible Na.sup.+ insertion.
[0027] The inventors of the present disclosure have been motivated by this observation and have experimented with the use of a liquid K—Na alloy as the anode of a rechargeable battery with an organic-liquid electrolyte. Dendrites do not form on a liquid alkali-metal anode and the K—Na phase diagram shows a eutectic temperature of −12.6° C., which is suitable to allow a liquid alloy phase of K—Na at 25° C. for a wide range of battery applications. Furthermore, a liquid alkali-metal alloy, such as K—Na, is immiscible with the organic-liquid electrolyte commonly used in Li-ion or Na-ion batteries. Immiscible liquids are desirable because of the possibility of a liquid-liquid electrode-electrolyte interface, provided the liquid electrode, which changes volume during charge/discharge cycling, can be immobilized and induced to wet the surface of the liquid electrolyte at the operating temperature, preferably at around room temperature.
[0028] For the K—Na alloy composition, a dendrite-free liquid phase comprising 9.2 to 58.2 wt. % Na is observed at 25° C., which can provide a high specific capacity of 629 mAh g.sup.−1 for a Na-metal battery, and 579 mAh g.sup.−1 for a K-metal battery. At room temperature, the K—Na liquid extends from 9.2 to 58.2 wt. % Na according to the phase diagram. For a charged 100 g anode having 58.2 wt. % Na, 54.0 g Na is removed to become Na(9.2 wt. %)-K(90.8 wt. %). The specific capacity of the anode for a Na-metal battery can be calculated as follows:
[0029] In a similar way, in a K-metal battery, for a charged 100 g anode of 90.8 wt. % K, 84.2 g K is removed to become Na(58.2 wt. %)-K(41.8 wt. %). The specific capacity of the anode for the K-metal battery can be calculated as follows:
Therefore, the K—Na liquid anode could deliver a specific capacity of 629 mAh g.sup.−1 for a Na-metal battery, and 579 mAh g.sup.−1 for a K-metal battery.
[0030] As described in further detail herein, in one embodiment, a room-temperature full cell battery is disclosed with a liquid K—Na alloy as the anode, a conventional organic-liquid electrolyte containing NaClO.sub.4 or KClO.sub.4 as the ion-producing salt, and the cyanoperovskite host framework MnFe(CN).sub.6 as the host cathode. The liquid-alloy anode was immobilized in a carbon matrix to wet the surface of the liquid electrolyte. In order to allow for both charge and discharge within the liquid-alloy phase range, a composition of 33.7 wt. % of Na was chosen for the K—Na liquid alloy referred to herein.
[0031] The K—Na liquid alloy has a very strong surface tension and bonds more strongly with itself than with most surfaces, thereby preventing wetting of the liquid-electrolyte surface and impeding penetration into a porous carbon matrix. The porous separator may be a membrane that is a polypropylene-polyethylene-polypropylene membrane (CELGARD® membrane separator, Celgard LLC, Charlotte, N.C.), or a glass-fiber membrane. Because of the high surface tension, the bulk liquid K—Na alloy beads on the surface of the liquid electrolyte impregnated into a porous separator and may not provide good cation transport between the liquid anode and the liquid electrolyte.
[0032] In order to form the K—Na liquid alloy into an electrode that has a high surface area of interaction with the liquid electrolyte, the K—Na liquid alloy was absorbed in a porous carbon membrane. It is noted that other porous matrices may be used in different implementations. Based on the knowledge that liquid K—Na alloys are readily absorbed by silica-gel material (porous SiO.sub.2), absorption of the K—Na alloy (66.3 wt. % K/33.7 wt. % Na) was attempted with carbon paper as the porous matrix, but no absorption at room temperature was observed. After increasing the temperature to 420° C., the liquid K—Na alloy was absorbed into the carbon paper, and it was observed that 1 g of carbon paper absorbed about 5 g of the K—Na liquid alloy, whereby the use of a higher porosity matrix was expected to further increase the K—Na liquid alloy loading. It is noted that higher or lower wetting temperatures may be used in different embodiments.
[0033] As a result, a silver-colored K—Na/C (referred to herein as ‘KNC’) sheet was obtained that can be cut into any shape to form an electrode. From the KNC sheet, disk anodes were formed for coin-cell tests (see
[0034] In a first example of a dendrite-free anode electrolyte interface described in further detail below, the two disk anodes, formed from the KNC sheet and the Na sheet for comparison, were each assembled into symmetric cells that were cycle tested.
[0035] In a second example of a dendrite-free anode electrolyte interface described in further detail below, two disk anodes formed from the KNC sheet and two disc electrodes formed from the Na sheet as a control, were cycle tested with a Na—MnFe(CN).sub.6 cathode and a NaClO.sub.4 electrolyte.
[0036] In a third example of a dendrite-free anode electrolyte interface described in further detail below, a disk anode formed from the KNC sheet was cycle tested with a Na—MnFe(CN).sub.6 cathode and a KClO.sub.4 electrolyte.
[0037] In a fourth example, a dendrite-free anode interfacing an organic-liquid electrolyte is described in further detail below. In the fourth example, a Li-metal anode was used with a porous cellulose-based separator membrane impregnated by the liquid electrolyte. The fourth example was also cycle tested in a symmetric cell.
[0038] Turning now to the drawings,
[0039] As shown, symmetric cell 100 is used in the first example and the fourth example described below. Symmetric cell 100 comprises two identical electrodes 110 separated by a porous separator 114, that contains a liquid electrolyte. Thus, by applying a voltage across electrodes 110, ion transport occurs across the liquid electrolyte in porous separator 114 and may result in stripping of the mobile cation from one electrode 110-1 and plating of the solid metal on the other identical electrode 110-2, whereby the direction of the ion transport is determined by the polarity of the applied voltage. In certain embodiments, such as the fourth example described herein, a solid alkali-metal may be used for electrodes 110 that interface a porous cellulose membrane separator used for porous separator 114.
[0040] In
[0041] In particular, the structure of electrode 110-2 shows how absorbed phase 104 may contact the electrolyte in porous separator 114 at surface 106, while still remaining contained within electrode 110-2.
[0042] In particular embodiments when electrodes 110 comprise a solid metal (not shown), such as an alkali metal or an alkali metal alloy, porous separator 114 may be a porous cellulose-based membrane. A solid metal used for electrode 110 may contact the electrolyte via nanopores or micropores in porous separator 114.
[0043] Referring now to
[0044] As shown in
[0045] In particular embodiments when anode 210 comprises a solid metal (not shown), such as an alkali metal or an alkali metal alloy, porous separator 214 may be a porous cellulose-based membrane. A solid metal used for anode 210 may contact the liquid electrolyte in porous separator 214 via nanopores or micropores in porous separator 214.
[0046] Referring now to
EXAMPLES
First Example
[0047] The first example of a dendrite-free alkali-metal mode interfacing a liquid electrolyte is demonstrated with a first KNC sheet symmetric cell that is compared with a second Na sheet symmetric cell that develops dendrites.
[0048] The K—Na liquid alloy was made by mixing 33.7 wt. % Na and 66.3 wt. % K and shaking the container. A KNC sheet disk electrode was prepared by immersing a carbon-paper strip into the liquid K—Na alloy at 420° C. and cutting the cooled KNC sheet into 3/8 inch disks for coin-cells. The Na disk electrode was similarly prepared with solid Na metal sheet at 25° C. The KNC sheet disk electrodes and the Na sheet disk electrodes were each assembled into symmetric cells 100 (see
[0049] The symmetric cell 100 with the Na sheet disk electrodes and the Celgard® separator showed irregular voltage fluctuations indicative of continuous dendrite formation and breaking, where the cycle voltage amplitudes became larger with time until, after 465 hours, an explosion occurred as a result of an internal short-circuit.
[0050] On the other hand, the symmetric cell 100 with the KNC sheet electrodes showed some relatively minor voltage fluctuations in the first 10 cycles, as shown in
Second Example
[0051] In the second example, to test the behavior of the KNC sheet electrode as an anode 210 in a full cell 200 (see
[0052]
[0053] Specifically,
[0054] In
[0055] By comparing
[0056]
[0057] The excellent cycling performance shows that the KNC sheet disk anode remains dendrite-free and stable. The change from Na.sup.+ to K.sup.+ as the working ion where the initial salt was NaClO.sub.4 is a consequence of the higher Fermi energy of K versus Na, which favors K.sup.+ transport to the electrolyte from the KNC sheet disk anode on discharge and Na.sup.+ from the electrolyte to the KNC sheet disk anode on charge. The change from Na.sup.+ to K.sup.+ changes the initial NaClO.sub.4 salt to KClO.sub.4.
Third Example
[0058] In the third example, to test the behavior of the KNC sheet electrode as an anode 210 in a full cell 200 (see
Fourth Example
[0059] In the fourth example of a dendrite-free alkali-metal anode contacting an organic-liquid electrolyte, the alkali-metal anode was a sheet of solid metallic lithium with a nanoporous cellulose based membrane as separator at the interface between the solid anode and the organic-liquid electrolyte. Plating of solid metallic lithium occurred through the separator, and the plated lithium wet the surface of the separator. The pores of the separator were small enough that wetting of the separator prevented dendrite formation and prevented growth across the SEI layer passivating the anode-electrolyte reaction.
[0060]
[0061]
[0062] As disclosed herein, a room-temperature liquid alkali metal alloy is immobilized in a mechanically strong, flexible porous membrane for use as a dendrite-free, safe anode in contact with an organic-liquid electrolyte in a full cell configuration. The use of MnFe(CN).sub.6 host cathode allows fast, reversible insertion of both the large guest ions, Na.sup.+ and K.sup.+, with acceptable capacities. The full cell configuration was demonstrated in a room-temperature test with a KNC sheet disk anode having a liquid K—Na alloy phase, a liquid-carbonate electrolyte containing either a NaClO.sub.4 or a KClO.sub.4 salt, a glass-fiber separator, and a sodiated Na.sub.2MnFe(CN).sub.6 cathode. The liquid K—Na alloy phase is dendrite-free and immune to the structural degradations that occur with nanocrystalline electrode dendrites. Therefore, the liquid K—Na alloy phase cycles safely at high rates with excellent capacity retention.
[0063] The element of an alloy anode that reacts first with the electrolyte on discharge and last on charge is the one with the higher Fermi energy, and as a result, the cation of that element becomes the working ion of a full cell with an alloy anode. Since K has a higher Fermi energy than Na, the working ion of the tested full cell 200 with NaClO.sub.4 as salt progressively became K.sup.+ over the first 87 cycles. When a KClO.sub.4 salt was used, the full cell was a rechargeable K.sup.+-ion cell from the start. The behavior described in the examples disclosed herein is contemplated to apply to other liquid-alloy electrodes.
[0064] In the fourth example, an alternative example of plating a dendrite-free alkali-metal anode uses a liquid electrolyte with a solid alkali-metal as the anode and therefore a different strategy for the interface between the anode and an organic-liquid electrolyte. A nanoporous cellulose-based separator was used that was commercially available. The cellulose-based separator is representative of a membrane that is wet by a solid alkali-metal. The distribution of nanopores allows contact between the solid anode and liquid electrolyte for transfer between the anode and electrolyte of the working cation Li.sup.+ in the fourth example. The nanopores (or micropores) are small enough that dendrites are not observed forming on the solid Li anode at the interface with the liquid electrolyte.
[0065] The above disclosed subject matter is to be considered illustrative, and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments which fall within the true spirit and scope of the present disclosure. Thus, to the maximum extent allowed by law, the scope of the present disclosure is to be determined by the broadest permissible interpretation of the following claims and their equivalents and shall not be restricted or limited by the foregoing detailed description.