POWER CONVERSION APPARATUS
20170302153 · 2017-10-19
Assignee
Inventors
- Kengo MOCHIKI (Kariya-city, JP)
- Mitsunori KIMURA (Kariya-city, JP)
- Hiroshi SHIMIZU (Kariya-city, JP)
- Yasuyuki OHKOUCHI (Kariya-city, JP)
- Yuu YAMAHIRA (Kariya-city, JP)
- Tetsuya MATSUOKA (Kariya-city, JP)
- Kazuma FUKUSHIMA (Kariya-city, JP)
Cpc classification
H02M1/088
ELECTRICITY
H02M3/158
ELECTRICITY
H01L2224/0603
ELECTRICITY
H02M1/08
ELECTRICITY
H02M7/003
ELECTRICITY
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H03K17/6871
ELECTRICITY
B60L15/007
PERFORMING OPERATIONS; TRANSPORTING
H02M7/537
ELECTRICITY
International classification
H02M1/088
ELECTRICITY
H03K17/081
ELECTRICITY
H02M7/537
ELECTRICITY
H01L27/06
ELECTRICITY
Abstract
A power conversion apparatus includes a semiconductor module including a semiconductor device and a control circuit unit controlling the semiconductor module. The semiconductor module has main and subsidiary semiconductor devices connected in parallel. The control circuit unit performs control such that the subsidiary semiconductor device is turned on after the main semiconductor device is turned on, and the main semiconductor device is turned off after the subsidiary semiconductor device is turned off. The control circuit unit performs control such that, one of the turn-on and turn-off switching timings has a switching speed faster than that of the other of the switching timings. The semiconductor module is configured such that, at a high-speed switching timing, an induction current directed to turn off the subsidiary semiconductor device is generated in a control terminal of the subsidiary semiconductor device depending on temporal change of a main current flowing to the main semiconductor device.
Claims
1. A power conversion apparatus comprising: a semiconductor module including a semiconductor device; and a control circuit unit that controls switching operation of the semiconductor module, wherein the semiconductor module has a main semiconductor device and a subsidiary semiconductor device connected in parallel to each other as the semiconductor device, the control circuit unit performs control such that the subsidiary semiconductor device is turned on after the main semiconductor device is turned on, and the main semiconductor device is turned off after the subsidiary semiconductor device is turned off, the control circuit unit performs control such that, out of two switching timings including a turn-on timing at which the main semiconductor device is switched from an off-state to an on-state and a turn-off timing at which the main semiconductor device is switched from an on-state to an off-state, one of the switching timings has a switching speed faster than that of the other of the switching timings, the semiconductor module is configured such that, at a high-speed switching timing having a fast switching speed, an induction current directed to turn off the subsidiary semiconductor device is generated in a control terminal of the subsidiary semiconductor device depending on a temporal change of a main current flowing to the main semiconductor device.
2. The power conversion apparatus according to claim 1, wherein the semiconductor module is configured such that, at the high-speed switching timing, an induction current having the same direction as that of a control current flowing from the control circuit unit to the control terminal is generated in the control terminal of the main semiconductor device depending on a temporal change of the main current flowing to the main semiconductor device.
3. The power conversion apparatus according to claim 1, wherein the main semiconductor device is an IGBT, and the subsidiary semiconductor device is a MOSFET.
4. The power conversion apparatus according to claim 3, wherein the MOSFET is formed of a wide bandgap semiconductor.
5. The power conversion apparatus according to claim 1, wherein the semiconductor module has a main reference terminal connected to a reference electrode of the main semiconductor device as the control terminal, and a subsidiary reference terminal connected to a reference electrode of the subsidiary semiconductor device, and the main reference terminal and the subsidiary reference terminal are formed to be adjacent to each other.
6. The power conversion apparatus according to claim 1, wherein the subsidiary semiconductor device is arranged on a path through which the main current of the main semiconductor device flows when seen in a thickness direction of the subsidiary semiconductor device.
7. The power conversion apparatus according to claim 1, wherein two semiconductor device pairs each having the main semiconductor device and the subsidiary semiconductor device are connected in series to each other, the control circuit unit has a short-circuit protection circuit configured to turn off any one of the semiconductor device of an upper arm side and the semiconductor device of a lower arm side when the semiconductor device of the other arm side is short-circuited, and the semiconductor module is configured such that an induction current directed to turn off the subsidiary semiconductor device is generated in the control terminal of the subsidiary semiconductor device depending on the temporal change of the main current flowing to the main semiconductor device when the main semiconductor device is turned off.
8. The power conversion apparatus according to claim 1, wherein the control circuit unit includes a driving circuit that drives the main semiconductor device and the subsidiary semiconductor device, and the control circuit unit is configured such that the main semiconductor device and the subsidiary semiconductor device connected in parallel to each other are driven by using the same driving circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] In the accompanying drawings:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] The power conversion apparatus may be an in-vehicle power conversion apparatus mounted on a vehicle such as a hybrid vehicle or an electric vehicle.
First Embodiment
[0028] A power conversion apparatus according to an embodiment will be described with reference to
[0029] The semiconductor module 2 includes, as semiconductor devices 3, a main semiconductor device 3a and a subsidiary semiconductor device 3b connected in parallel to each other.
[0030] As illustrated in
[0031] As illustrated in
[0032] As illustrated in
[0033] The power conversion apparatus 1 according to the present embodiment is an in-vehicle power conversion apparatus mounted on a hybrid vehicle or an electric vehicle. As illustrated in
[0034] The control circuit unit 4 performs switching operation of the semiconductor device 3 (3a and 3b). As a result, DC power supplied from a DC power source 8 is converted into AC power. In addition, using the obtained AC power, an AC load 81 (three-phase AC motor) is driven. As a result, the vehicle is operated.
[0035] The main semiconductor device 3a according to this embodiment is an IGBT. In addition, the subsidiary semiconductor device 3b is a MOSFET. More specifically, the subsidiary semiconductor device 3b is a MOSFET formed of SiC (wide bandgap semiconductor).
[0036]
[0037] However, the on-state resistance of the MOSFET easily increases at a high temperature. As illustrated in
[0038] For this purpose, according to the present embodiment, as illustrated in
[0039] Next, a structure of the semiconductor module 2 will be described in more details. As illustrated in
[0040] The control terminal 20 includes a main reference terminal 20.sub.E connected to a reference electrode (emitter) of the main semiconductor device 3a, a main gate terminal 20.sub.Ga connected to the gate electrode of the main semiconductor device 3a, a subsidiary reference terminal 20.sub.S connected to the reference electrode (source) of the subsidiary semiconductor device 3b, and a subsidiary gate terminal 20.sub.Gb connected to the gate electrode of the subsidiary semiconductor device 3b. The main reference terminal 20.sub.E and the subsidiary reference terminal 20.sub.S are formed so as to be adjacent to each other.
[0041] The control circuit unit 4 applies a voltage to the main gate terminal 20.sub.Ga with respect to the main reference terminal 20.sub.E. As a result, the main semiconductor device 3a is turned on. If a voltage is applied to the main gate terminal 20.sub.Ga, a gate capacitance is charged. For this reason, as soon as the main semiconductor device 3a is turned on, a gate current (control current I.sub.c) flows from the control circuit unit 4 to the main gate terminal 20.sub.Ga. In addition, as illustrated in
[0042] As described above, according to the present embodiment, high-speed switching is performed when the main semiconductor device 3a is turned on (refer to
[0043] As illustrated in
[0044] As described above, according to this embodiment, the switching speed is set to be fast when the main semiconductor device 3a is switched from an off-state to an on-state (at the turn-on timing). For this reason, a temporal change rate di/dt of the main current i increases, and a high induction current I.sub.Gb is easily generated in the control terminals 20.sub.Gb and 20.sub.S of the subsidiary semiconductor device 3b. However, the semiconductor module 2 according to the present embodiment is configured such that the induction current I.sub.Gb flows to turn off the subsidiary semiconductor device 3b in this case. For this reason, even when a high induction current I.sub.Gb flows, the subsidiary semiconductor device 3b is not turned on. Therefore, the subsidiary semiconductor device 3b is turned simultaneously with the main semiconductor device 3a, so that it is possible to suppress increase of the switching loss of the subsidiary semiconductor device 3b.
[0045] As illustrated in
[0046] In this case, the induction current I.sub.Gb flows oppositely compared with a case where the main semiconductor device 3a is turned on (at the high-speed switching timing). That is, the induction current I.sub.Gb flows to turn on the subsidiary semiconductor device 3b. However, according to the present embodiment, when the main semiconductor device 3a is turned off, the switching speed of the main semiconductor device 3a is delayed (refer to
[0047] Next, a driving circuit 40 for making the semiconductor devices 3a and 3b perform switching operation will be described with reference to
[0048] Two gate resistors R are interposed between the semiconductor devices 3a and 3b and the voltage application unit 41. The two gate resistors R are connected in parallel to each other to form a variable resistor 43 (43a and 43b). When the semiconductor devices 3a and 3b are turned on, the main switch 42a is turned on, and the subsidiary switch 42b is turned off. As a result, a voltage is applied to the gate of the semiconductor devices 3a and 3b while a resistance value of the main variable resistor 43a is small. Accordingly, since the resistance value of the main variable resistor 43a is small, the main semiconductor device 3a is rapidly turned on.
[0049] When the semiconductor devices 3a and 3b are turned off, the main switch 42a is turned off, and the subsidiary switch 42b is turned on. As a result, voltage application to the gate of the semiconductor devices 3a and 3b stops while the resistance value of the main variable resistor 43a is large. Accordingly, since the resistance value of the main variable resistor 43a is high, the switching speed is lowered compared with a case where the semiconductor devices 3a and 3b are turned on.
[0050] Next, functional effects of the present embodiment will be described. As illustrated in
[0051] For this reason, at the high-speed switching timing t.sub.f, that is, when the temporal change rate di/dt of the main current i is high, and a large induction current I.sub.Gb is generated in the control terminals 20.sub.S and 20.sub.Gb of the subsidiary semiconductor device 3b, it is possible to allow this induction current I.sub.Gb to flow to turn off the subsidiary semiconductor device 3b. Therefore, it is possible to suppress the subsidiary semiconductor device 3b from being erroneously turned on.
[0052] If the aforementioned configuration is employed, as illustrated in
[0053] As illustrated in
[0054] For this reason, it is possible to making the main semiconductor device 3a perform switching operation more rapidly. Therefore, it is possible to more reduce a switching loss of the main semiconductor device 3a.
[0055] The main semiconductor device 3a according to the present embodiment is an IGBT, and the subsidiary semiconductor device 3b is a MOSFET.
[0056] As illustrated in
[0057] The MOSFET according to the embodiment is formed of a wide bandgap semiconductor.
[0058] The MOSFET formed of a wide bandgap semiconductor has a particularly low on-state resistance. For this reason, by using this MOSFET, it is possible to particularly reduce the on-state resistance of the semiconductor module 2.
[0059] According to this embodiment, as illustrated in
[0060] For this reason, it is possible to make such reference terminals 20.sub.S and 20.sub.E close to each other and reduce a parasitic inductance between the reference terminals 20.sub.S and 20.sub.E. For this reason, such voltages, that is, the electric potential of the reference electrode (emitter) of the main semiconductor device 3a and the electric potential of the reference electrode (source) of the subsidiary semiconductor device 3b can be approximately equal to each other. Therefore, it is possible to suppress the difference between voltages applied to gates of a pair of semiconductor devices 3a and 3b or suppress the voltages applied to the gates from oscillating.
[0061] As illustrated in
[0062] For this reason, it is possible to reduce the number of the driving circuits 40 and lower a manufacturing cost of the power conversion apparatus 1.
[0063] As described above, according to the present embodiment, it is possible to provide a power conversion apparatus capable of suppressing an erroneous operation of the subsidiary semiconductor device.
[0064] Note that, according to the present embodiment, as illustrated in
[0065] According to this embodiment, a MOSFET formed of SiC is employed as the subsidiary semiconductor device 3b. However, the present invention is not limited thereto. For example, a high electron mobility transistor formed of GaN may also be employed. In addition, a transistor formed of diamond may also be employed. A super-junction MOSFET may also be employed.
[0066] In the following embodiments, the same reference numerals as those used in the first embodiment denote similar elements in the first embodiment throughout the drawings unless specified otherwise.
Second Embodiment
[0067] The present embodiment is an example in which a magnitude relationship of the switching speed is changed. As illustrated in
[0068] As illustrated in
[0069] As illustrated in
[0070] Similarly to the first embodiment, according to the present embodiment, the power conversion apparatus 1 (refer to
[0071] The present embodiment includes other configurations and functional effects similar to those of the first embodiment.
Third Embodiment
[0072] The present embodiment is an example in which the structure of the semiconductor module 2 is modified. As illustrated in
[0073] For this reason, it is possible to allow the control terminals 20.sub.S and 20.sub.Gb of the subsidiary semiconductor device 3b to be close to the main current i. Therefore, when switching operation of the main semiconductor device 3a is performed at a high speed, it is possible to generate the high induction current I.sub.Gb in the control terminals 20.sub.S and 20.sub.Gb to turn off the subsidiary semiconductor device 3b. For this reason, it is possible to reliably suppress erroneous operation of the subsidiary semiconductor device 3b.
[0074] The present embodiment includes other configurations and functional effects similar to those of the first embodiment.
Fourth Embodiment
[0075] The present embodiment is an example in which the circuit configuration of the power converter 1 is modified. As illustrated in
[0076] The present embodiment includes other configurations and functional effects similar to those of the first embodiment.
Fifth Embodiment
[0077] The present embodiment is an example in which the configuration of the driving circuit 40 is modified. As illustrated in
[0078] Two gate resistors R are interposed between each of the semiconductor devices 3a and 3b and the voltage application unit 41. The two gate resistors R are connected in parallel to each other to form a variable resistor 43 (43a and 43b). When the semiconductor devices 3a and 3b are turned on, the main switch 42a is turned on, and the subsidiary switch 42b is turned off as illustrated in
[0079] When the semiconductor devices 3a and 3b are turned off, the main switch 42a is turned off, and the subsidiary switch 42b is turned on as illustrated in
[0080] Functional effects of the present embodiment will be described. In the power conversion apparatus 1 according to the present embodiment, the main semiconductor device 3a and the subsidiary semiconductor device 3b connected in parallel to each other are driven by the same driving circuit 40. For this reason, it is possible to reduce the number of the driving circuits 40. Therefore, it is possible to reduce the manufacturing cost of the power conversion apparatus 1.
[0081] As illustrated in
[0082] However, according to the present embodiment, when the main semiconductor device 3a is turned on, an induction current flows to the control terminal 20 of the subsidiary semiconductor device 3b to turn off the subsidiary semiconductor device 3b. Therefore, it is possible to suppress a particularly high voltage from being applied to the subsidiary semiconductor device 3b. For this reason, it is possible to suppress the subsidiary semiconductor device 3b from being erroneously operated by a particularly high voltage applied to the gate of the subsidiary semiconductor device 3b.
[0083] Since the temporal change rate di/dt has a negative sign when the main semiconductor device 3a is turned off (refer to
[0084] The present embodiment includes other configurations and functional effects similar to those of the first embodiment.
[0085] It will be appreciated that the present invention is not limited to the configurations described above, but any and all modifications, variations or equivalents, which may occur to those who are skilled in the art, should be considered to fall within the scope of the present invention.
[0086] Hereinafter, an aspect of the above-described embodiments will be summarized.
[0087] As an aspect of the embodiment, a power conversion apparatus (1) includes: a semiconductor module (2) including a semiconductor device (3); and a control circuit unit (4) that controls switching operation of the semiconductor module. The semiconductor module has a main semiconductor device (3a) and a subsidiary semiconductor device (3b) connected in parallel to each other as the semiconductor device. The control circuit unit performs control such that the subsidiary semiconductor device is turned on after the main semiconductor device is turned on, and the main semiconductor device is turned off after the subsidiary semiconductor device is turned off. The control circuit unit performs control such that, out of two switching timings including a turn-on timing at which the main semiconductor device is switched from an off-state to an on-state and a turn-off timing at which the main semiconductor device is switched from an on-state to an off-state, one of the switching timings has a switching speed faster than that of the other of the switching timings. The semiconductor module is configured such that, at a high-speed switching timing having a fast switching speed, an induction current (I.sub.Gb) directed to turn off the subsidiary semiconductor device is generated in a control terminal (20) of the subsidiary semiconductor device depending on a temporal change (di/dt) of a main current (i) flowing to the main semiconductor device.
[0088] The control circuit unit of the power conversion apparatus performs control such that, one of the two switching timings has a switching speed faster than that of the other of the switching timings. In addition, the semiconductor module is configured such that, at the high-speed switching timing, an induction current directed to turn off the subsidiary semiconductor device is generated in the control terminal of the subsidiary semiconductor device depending on a temporal change of the main current.
[0089] For this reason, at the high-speed switching timing, that is, when a temporal change rate of the main current is high, and a large induction current is generated in the control terminal of the subsidiary semiconductor device, this induction current can flow to turn off the subsidiary semiconductor device. Therefore, it is possible to suppress the subsidiary semiconductor device from being erroneously turned on.
[0090] If the aforementioned configuration is employed, an induction current directed to turn on the subsidiary semiconductor device flows to the control terminal of the subsidiary semiconductor device at the other switching timing (low-speed switching timing). However, since the temporal change rate of the main current is low at the low-speed switching timing, the induction current generated in the control terminal of the subsidiary semiconductor device is small. For this reason, the subsidiary semiconductor device is not easily erroneously turned on by the induction current at the low-speed switching timing.
[0091] As described above, according to this aspect, it is possible to provide a power converter capable of suppressing an erroneous operation of the subsidiary semiconductor device.