Dual modulus balloon for interventional procedures
09789276 · 2017-10-17
Assignee
Inventors
- Kirk Patrick Seward (San Francisco, CA, US)
- Isidro M. Gandionco (Fremont, CA, US)
- David Gandionco (Fremont, CA, US)
Cpc classification
A61M2025/1004
HUMAN NECESSITIES
A61M2025/018
HUMAN NECESSITIES
A61M2025/0096
HUMAN NECESSITIES
A61M2025/1084
HUMAN NECESSITIES
A61M5/158
HUMAN NECESSITIES
A61M2025/1086
HUMAN NECESSITIES
International classification
A61M25/01
HUMAN NECESSITIES
A61M5/158
HUMAN NECESSITIES
A61M5/00
HUMAN NECESSITIES
Abstract
A device for interventional surgical or medical procedures is presented. The device is generally in the form of a balloon and is used to position itself or other working elements up against or through lumen walls in the body. The balloon is comprised of at least two materials of different elastic modulus, which allows for a flexible but relatively non-distensible, unfolding component of the balloon as well as an elastomeric, inflatable component of the balloon. The elastomeric component is fixedly attached to the flexible but relatively non-distensible component and together they form a pressure vessel that can be inflated within the lumens of the body.
Claims
1. A method of maintaining bronchial patency in a bronchus of a patient, the method comprising: positioning a catheter in the bronchus; expanding an expandable element disposed on a distal end of the catheter positioned in the bronchus to extend a needle laterally from the expandable element and place a section of the expandable element fully surrounding the needle in sealing contact against a bronchial wall; and delivering an amount of a therapeutic agent to tissue surrounding the bronchus through the extended needle, wherein the amount is effective to limit recurrent bronchial occlusion by a therapeutically beneficial amount, wherein delivery comprises injecting the amount of the therapeutic agent into one or more of the bronchial wall, a submucosa, a media, or an adventitia of the bronchus with the laterally extended needle, wherein the expandable element comprises an inflatable body, and expanding the expandable element comprises inflating the inflatable body, and wherein the inflatable body comprises a flexible, non-distensible first section and an elastomeric second section.
2. The method of claim 1, wherein the amount of the therapeutic agent is delivered to a site at or adjacent a cancerous tumor.
3. The method of claim 2, wherein the cancerous tumor comprises a bronchia carcinoma, granuloma, fibrosis, or benign or malignant structure or narrowing.
4. The method of claim 1, wherein delivery comprises positioning the needle into the bronchial wall so that an aperture of the needle is positioned at or beyond the bronchial submucosa.
5. The method of claim 1, wherein delivery comprises positioning the needle into the bronchial wall so that an aperture of the needle is positioned at or beyond the bronchial adventitia.
6. The method of claim 1, wherein delivering further comprises confirming that said therapeutic agent is penetrating said tissue by imaging either the therapeutic agent mixed with a diagnostic agent or by delivery of a diagnostic agent prior to the delivery of the therapeutic agent.
7. The method of claim 1, further comprising: advancing the catheter into the bronchus; and positioning the catheter adjacent a target region of the bronchial wall, the submucosa, the media, or the adventitia before delivery of the therapeutic agent.
8. The method of claim 1, wherein delivery further comprises expanding the expandable element to cause the needle to puncture the target region of the bronchial wall, the submucosa, the media, or the adventitia before delivery of the therapeutic agent with the laterally extended needle.
9. The method of claim 1, wherein the therapeutic agent comprises a cytotoxic, cytostatic, or anti-neoplastic agent.
10. The method of claim 9, wherein the therapeutic agent comprises paclitaxel.
11. The method of claim 1, wherein inflating the inflatable body comprises inflating the inflatable body to a first pressure below a threshold pressure to fully open the first section of the inflatable body and further inflating the inflatable body to a second pressure above the threshold pressure to fully open the second section, wherein the second section is not significantly inflated at the first pressure below the threshold pressure.
12. The method of claim 11, wherein inflating the inflatable body to the first pressure comprises advancing the needle laterally from the expandable element a first distance, and wherein inflating the inflatable body to the second pressure comprises advancing the needle laterally from the expandable element a further second distance.
13. The method of claim 12, wherein the flexible, non-distensible first section of the inflatable body comprises the section of the expandable element fully surrounding the needle, and wherein inflating the inflatable body to the second pressure comprises apposing the first section of the inflatable balloon against the bronchial wall.
14. The method of claim 1, wherein the first and second sections are made from different materials.
15. The method of claim 1, wherein the first section is formed from a polymer selected from the group consisting of parylene, polyimide, polyethylene, polypropylene, polytetrafluoroethylene, nylon, and polyether ether ketone.
16. The method of claim 1, wherein the second section is formed from a polymer selected from the group consisting of silicone, neoprene, silastic, chronoprene, latex, siloxane, and polyether block amide.
17. A method of maintaining bronchial patency in a bronchus of a patient, the method comprising: positioning a catheter in the bronchus; expanding an expandable element disposed on a distal end of the catheter positioned in the bronchus to extend a needle laterally from the expandable element and place a section of the expandable element fully surrounding the needle in sealing contact against a bronchial wall; and delivering an amount of a therapeutic agent to tissue surrounding the bronchus through the laterally extended needle, wherein the amount is effective to limit recurrent bronchial occlusion by a therapeutically beneficial amount, wherein delivery comprises injecting the amount of the therapeutic agent into one or more of the bronchial wall, a submucosa, a media, or an adventitia of the bronchus with the laterally extended needle, wherein the expandable element comprises an inflatable body, and expanding the expandable element comprises inflating the inflatable body, and wherein inflating the inflatable body comprises opening an involuted section of the inflatable body to laterally extend the needle.
18. The method of claim 17, wherein inflating the inflatable body comprises opening an involuted section of the inflatable body to laterally extend the needle.
19. The method of claim 17, wherein the amount of the therapeutic agent is delivered to a site at or adjacent a cancerous tumor.
20. The method of claim 19, wherein the cancerous tumor comprises a bronchia carcinoma, granuloma, fibrosis, or benign or malignant structure or narrowing.
21. The method of claim 17, wherein delivery comprises positioning the needle into the bronchial wall so that an aperture of the needle is positioned at or beyond the bronchial submucosa.
22. The method of claim 17, wherein delivery comprises positioning the needle into the bronchial wall so that an aperture of the needle is positioned at or beyond the bronchial adventitia.
23. The method of claim 17, wherein delivering further comprises confirming that said therapeutic agent is penetrating said tissue by imaging either the therapeutic agent mixed with a diagnostic agent or by delivery of a diagnostic agent prior to the delivery of the therapeutic agent.
24. The method of claim 17, further comprising: advancing the catheter into the bronchus; and positioning the catheter adjacent a target region of the bronchial wall, the submucosa, the media, or the adventitia before delivery of the therapeutic agent.
25. The method of claim 17, wherein delivery further comprises expanding the expandable element to cause the needle to puncture the target region of the bronchial wall, the submucosa, the media, or the adventitia before delivery of the therapeutic agent with the laterally extended needle.
26. The method of claim 17, wherein the therapeutic agent comprises a cytotoxic, cytostatic, or anti-neoplastic agent.
27. The method of claim 26, wherein the therapeutic agent comprises paclitaxel.
28. The method of claim 17, wherein the inflatable body comprises a flexible, non-distensible first section and an elastomeric second section.
29. The method of claim 28, wherein inflating the inflatable body comprises inflating the inflatable body to a first pressure below a threshold pressure to fully open the first section of the inflatable body and further inflating the inflatable body to a second pressure above the threshold pressure to fully open the second section, wherein the second section is not significantly inflated at the first pressure below the threshold pressure.
30. The method of claim 29, wherein inflating the inflatable body to the first pressure comprises advancing the needle laterally from the expandable element a first distance, and wherein inflating the inflatable body to the second pressure comprises advancing the needle laterally from the expandable element a further second distance.
31. The method of claim 30, wherein the flexible, non-distensible first section of the inflatable body comprises the section of the expandable element fully surrounding the needle, and wherein inflating the inflatable body to the second pressure comprises apposing the first section of the inflatable balloon against the bronchial wall.
32. The method of claim 28, wherein the first and second sections are made from different materials.
33. The method of claim 28, wherein the first section is formed from a polymer selected from the group consisting of parylene, polyimide, polyethylene, polypropylene, polytetrafluoroethylene, nylon, and polyether ether ketone.
34. The method of claim 28, wherein the second section is formed from a polymer selected from the group consisting of silicone, neoprene, silastic, chronoprene, latex, siloxane, and polyether block amide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(16) By way of example, the first eight figures illustrate a needle injection catheter that can benefit from the dual modulus balloon offered by the present invention.
(17) As shown in
(18) The actuator may be capped at its proximal end 12e and distal end 12f by a lead end 16 and a tip end 18, respectively, of a therapeutic catheter 20. The catheter tip end serves as a means of locating the actuator inside a body lumen by use of a radio opaque coatings or markers. The catheter tip also forms a seal at the distal end 12f of the actuator. The lead end of the catheter provides the necessary interconnects (fluidic, mechanical, electrical or optical) at the proximal end 12e of the actuator.
(19) Retaining rings 22a and 22b are located at the distal and proximal ends, respectively, of the actuator. The catheter tip is joined to the retaining ring 22a, while the catheter lead is joined to retaining ring 22b. The retaining rings are made of a thin, on the order of 10 to 100 microns (μm), substantially flexible but relatively non-distensible material, such as Parylene (types C, D or N), or a metal, for example, aluminum, stainless steel, gold, titanium or tungsten. The retaining rings form a flexible but relatively non-distensible substantially “C”-shaped structure at each end of the actuator. The catheter may be joined to the retaining rings by, for example, a butt-weld, an ultra sonic weld, integral polymer encapsulation or an adhesive such as an epoxy.
(20) The actuator body further comprises a central, expandable section 24 located between retaining rings 22a and 22b. The expandable section 24 includes an interior open area 26 for rapid expansion when an activating fluid is supplied to that area. The central section 24 is made of a thin, semi-flexible but relatively non-distensible or flexible but relatively non-distensible, expandable material, such as a polymer, for instance, Parylene (types C, D or N), silicone, polyurethane or polyimide. The central section 24, upon actuation, is expandable somewhat like a balloon-device.
(21) The central section is capable of withstanding pressures of up to about 200 psi upon application of the activating fluid to the open area 26. The material from which the central section is made of is flexible but relatively non-distensible or semi-flexible but relatively non-distensible in that the central section returns substantially to its original configuration and orientation (the unactuated condition) when the activating fluid is removed from the open area 26. Thus, in this sense, the central section is very much unlike a balloon which has no inherently stable structure.
(22) The open area 26 of the actuator is connected to a delivery conduit, tube or fluid pathway 28 that extends from the catheter's lead end to the actuator's proximal end. The activating fluid is supplied to the open area via the delivery tube. The delivery tube may be constructed of Teflon© or other inert plastics. The activating fluid may be a saline solution or a radio-opaque dye.
(23) The microneedle 14 may be located approximately in the middle of the central section 24. However, as discussed below, this is not necessary, especially when multiple microneedles are used. The microneedle is affixed to an exterior surface 24a of the central section. The microneedle is affixed to the surface 24a by an adhesive, such as cyanoacrylate. Alternatively, the microneedle maybe joined to the surface 24a by a metallic or polymer mesh-like structure 30 (See
(24) The microneedle includes a sharp tip 14a and a shaft 14b. The microneedle tip can provide an insertion edge or point. The shaft 14b can be hollow and the tip can have an outlet port 14c, permitting the injection of a pharmaceutical or drug into a patient. The microneedle, however, does not need to be hollow, as it may be configured like a neural probe to accomplish other tasks.
(25) As shown, the microneedle extends approximately perpendicularly from surface 24a. Thus, as described, the microneedle will move substantially perpendicularly to an axis of a lumen into which has been inserted, to allow direct puncture or breach of body lumen walls.
(26) The microneedle further includes a pharmaceutical or drug supply conduit, tube or fluid pathway 14d which places the microneedle in fluid communication with the appropriate fluid interconnect at the catheter lead end. This supply tube may be formed integrally with the shaft 14b, or it may be formed as a separate piece that is later joined to the shaft by, for example, an adhesive such as an epoxy.
(27) The needle 14 may be a 30-gauge, or smaller, steel needle. Alternatively, the microneedle may be microfabricated from polymers, other metals, metal alloys or semiconductor materials. The needle, for example, may be made of Parylene, silicon or glass. Microneedles and methods of fabrication are described in U.S. application Ser. No. 09/877,653, filed Jun. 8, 2001, entitled “Microfabricated Surgical Device”, assigned to the assignee of the subject application, the entire disclosure of which is incorporated herein by reference.
(28) The catheter 20, in use, is inserted through an opening in the body (e.g. for bronchial or sinus treatment) or through a percutaneous puncture site (e.g. for artery or venous treatment) and moved within a patient's body passageways 32, until a specific, targeted region 34 is reached (see
(29) During maneuvering of the catheter 20, well-known methods of fluoroscopy or magnetic resonance imaging (MRI) can be used to image the catheter and assist in positioning the actuator 12 and the microneedle 14 at the target region. As the catheter is guided inside the patient's body, the microneedle remains unfurled or held inside the actuator body so that no trauma is caused to the body lumen walls.
(30) After being positioned at the target region 34, movement of the catheter is terminated and the activating fluid is supplied to the open area 26 of the actuator, causing the expandable section 24 to rapidly unfurl, moving the microneedle 14 in a substantially perpendicular direction, relative to the longitudinal central axis 12b of the actuator body 12a, to puncture a body lumen wall 32a. It may take only between approximately 100 milliseconds and five seconds for the microneedle to move from its furled state to its unfurled state.
(31) The ends of the actuator at the retaining rings 22a and 22b remain fixed to the catheter 20. Thus, they do not deform during actuation. Since the actuator begins as a furled structure, its so-called pregnant shape may exist as an unstable buckling mode. This instability, upon actuation, may produce a large-scale motion of the microneedle approximately perpendicular to the central axis of the actuator body, causing a rapid puncture of the body lumen wall without a large momentum transfer. As a result, a microscale opening is produced with very minimal damage to the surrounding tissue. Also, since the momentum transfer is relatively small, only a negligible bias force is required to hold the catheter and actuator in place during actuation and puncture.
(32) The microneedle aperture, in fact, travels with such force that it can enter body lumen tissue 32b as well as the adventitia, media, or intima surrounding body lumens. Additionally, since the actuator is “parked” or stopped prior to actuation, more precise placement and control over penetration of the body lumen wall are obtained.
(33) After actuation of the microneedle and delivery of the agents to the target region via the microneedle, the activating fluid is exhausted from the open area 26 of the actuator, causing the expandable section 24 to return to its original, furled state. This also causes the microneedle to be withdrawn from the body lumen wall. The microneedle, being withdrawn, is once again sheathed by the actuator.
(34) Various microfabricated devices can be integrated into the needle, actuator and catheter for metering flows, capturing samples of biological tissue, and measuring pH. The device 10, for instance, could include electrical sensors for measuring the flow through the microneedle as well as the pH of the pharmaceutical being deployed. The device 10 could also include an intravascular ultrasonic sensor (IVUS) for locating vessel walls, and fiber optics, as is well known in the art, for viewing the target region. For such complete systems, high integrity electrical, mechanical and fluid connections are provided to transfer power, energy, and pharmaceuticals or biological agents with reliability.
(35) By way of example, the microneedle may have an overall length of between about 200 and 3,000 microns (μm). The interior cross-sectional dimension of the shaft 14b and supply tube 14d may be on the order of 20 to 250 μm, while the tube's and shaft's exterior cross-sectional dimension may be between about 100 and 500 μm. The overall length of the actuator body may be between about 5 and 50 millimeters (mm), while the exterior and interior cross-sectional dimensions of the actuator body can be between about 0.4 and 4 mm, and 0.5 and 5 mm, respectively. The gap or slit through which the central section of the actuator unfurls may have a length of about 4-40 mm, and a cross-sectional dimension of about 50-500 μm. The diameter of the delivery tube for the activating fluid may be about 100 μm. The catheter size may be between 1.5 and 15 French (Fr).
(36) Variations of the invention include a multiple-buckling actuator with a single supply tube for the activating fluid. The multiple-buckling actuator includes multiple needles that can be inserted into or through a lumen wall for providing injection at different locations or times.
(37) For instance, as shown in
(38) Specifically, the microneedle 140 is located at a portion of the expandable section 240 (lower activation pressure) that, for the same activating fluid pressure, will buckle outwardly before that portion of the expandable section (higher activation pressure) where the microneedle 142 is located. Thus, for example, if the operating pressure of the activating fluid within the open area of the expandable section 240 is two pounds per square inch (psi), the microneedle 140 will move before the microneedle 142. It is only when the operating pressure is increased to four psi, for instance, that the microneedle 142 will move. Thus, this mode of operation provides staged buckling with the microneedle 140 moving at time t.sub.1, and pressure p.sub.1, and the microneedle 142 moving at time t.sub.2 and p.sub.2, with t.sub.1, and p.sub.1, being less than t.sub.2 and p.sub.2, respectively.
(39) This sort of staged buckling can also be provided with different pneumatic or hydraulic connections at different parts of the central section 240 in which each part includes an individual microneedle.
(40) Also, as shown in
(41) The above catheter designs and variations thereon, are described in published U.S. Patent Application Nos. 2003/005546 and 2003/0055400, the full disclosures of which are incorporated herein by reference. Co-pending application Ser. No. 10/350,314, assigned to the assignee of the present application, describes the ability of substances delivered by direct injection into the adventitial and pericardial tissues of the heart to rapidly and evenly distribute within the heart tissues, even to locations remote from the site of injection. The full disclosure of that co-pending application is also incorporated herein by reference. An alternative needle catheter design suitable for delivering the therapeutic or diagnostic agents of the present invention will be described below. That particular catheter design is described and claimed in co-pending application Ser. No. 10/397,700, filed on Mar. 19, 2003, the full disclosure of which is incorporated herein by reference.
(42) The methods and kits described above may be used to deliver a wide variety of pharmaceutical agents intended for both local and non-local treatment of the heart, vasculature, and other bodily channels and lumens such as the bronchus. Exemplary pharmaceutical agents include antineoplastic agents, antiproliferative agents, cytostatic agents, immunosuppressive agents, anti-inflammatory agents, macrolide antibiotics, antibiotics, antifungals, antivirals, antibodies, lipid lowering treatments, calcium channel blockers, ACE inhibitors, gene therapy agents, anti-sense drugs, double stranded short interfering RNA molecules, metalloproteinase inhibitors, growth factor inhibitors, cell cycle inhibitors, angiogenesis drugs, anti-angiogenesis drugs, and/or radiopaque contrast media for visualization of the injection under guided X-ray fluoroscopy. Each of these therapeutic agents has shown promise in the treatment of various diseases. Particular agents are set forth in TABLE I.
Table 1
(43) 1. Antiproliferative agents, immunosuppressive agents, cytostatic, and anti-inflammatory agents, including but not limited to sulindac, tranilast, ABT-578, AVI-4126, sirolimus, tacrolimus, everolimus, cortisone, dexamethosone, cyclosporine, cytochalisin D, valsartin, methyl prednisolone, thioglitazones, acetyl salicylic acid, sarpognelate, and nitric oxide releasing agents, which interfere with the pathological proliverative response after coronary antioplasty to prevent intimal hyperplasia, smooth muscle cell activation and migration, and neointimal thickening.
2. Antineoplastic agents, including but not limited to paclitaxel, actinomycin D, and latrunculin A, which interfere with the pathological proliferative response after coronary angioplasty to prevent intimal hyperplasia, smooth muscle activation and migration and neointimal thickening.
3. Macrolide antibiotics, including but not limited to sirolimus, tacrolimus, everolimus, azinthromycin, clarithromycin, and erythromycin, which inhibit or kill microorganiss that may contribute to the inflammatory process that triggers or exacerbates restenosis and vulnerable plaque. In addition many macrolide antibiotics, including but not limited to sirolimus and tacrolimus, have immunosuppressive effects that can prevent intimal hyperplasia, neointimal proliferation, and plaque rupture. Other antibiotics, including but not limited to sirolumus, tacrolimus, everolimus, azithromycin, clarithromycin, doxycycline, and erothromycin, inhibit or kill microorganisms that may contribute to the inflammatory process that triggers or exacerbates restenosis and vulnerable plaque.
4. Antivirals, including but not limited to acyclovir, ganciclovir, fancyclovir and valacyclovir, inhibit or kill viruses that may contribute to the inflammatory process that triggers or exacerbates restenosis and vulnerable plaque.
5. Antibodies which inhibit or kill microorganisms that may contribute to the inflammatory process that triggers or exacerbates restenosis and vulnerable plaque or to inhibit specific growth factors or cell regulators.
6. Lipid-lowering treatments, including but not limited to statins, such as trichostatin A, which modify plaques, reducing inflammation and stabilizing vulnerable plaques.
7. Gene therapy agents which achieve overexpression of genes that may ameliorate the process of vascular occlusive disease or the blockade of the expression of the genes that are critical to the pathogenesis of vascular occlusive disease.
8. Anti-sense agents, including but not limited to AVI-4126, achieve blockade of genes and mRNA, including but not limited to c-myc, c-myb, PCNA, cdc2, cdk2, or cdk9s, through the use of short chains of nucleic acids known as antisense oligodeoxynucleotides.
9. Metalloproteinase inhibitors, including but not limited to batimastat, inhibit constrictive vessel remodeling.
10. Cell cycle inhibitors and modulators and growth factor inhibitors and modulators, including but not limited to cytokine receptor inhibitors, such as interleukin 10 or propagermanium, and modulators of VEGF, IGF, and tubulin, inhibit or modulate entry of vascular smooth muscle cells into the cell cycle, cell migration, expression chemoattractants and adhesion molecules, extracellular matrix formation, and other factors that trigger neointimal hyperplasia.
11. Angiogenesis genes or agents which increase microvasculature of the pericardium, vaso vasorum, and adventitia to increase blood flow.
12. Anti-angiogenesis genes or agents inhibit factors that are associated with microvascularization of atherosclerotic plaque and which directly or indirectly also induce smooth muscle cell proliferation.
13. Antithrombotics including but not limited to IIb/IIIa inhibitors, Abciximab, heparin, clopidigrel, and warfarin.
(44) Referring now to
(45) Referring now to
(46) As can be seen in
(47) The needle 330 may extend the entire length of the catheter body 312 or, more usually, will extend only partially into the therapeutic or diagnostic agents delivery lumen 337 in the tube 340. A proximal end of the needle can form a sliding seal with the lumen 337 to permit pressurized delivery of the agent through the needle.
(48) The needle 330 will be composed of an elastic material, typically an elastic or super elastic metal, typically being nitinol or other super elastic metal. Alternatively, the needle 330 could be formed from a non-elastically deformable or malleable metal which is shaped as it passes through a deflection path. The use of non-elastically deformable metals, however, is less preferred since such metals will generally not retain their straightened configuration after they pass through the deflection path.
(49) The bellows structure 344 may be made by depositing by parylene or another conformal polymer layer onto a mandrel and then dissolving the mandrel from within the polymer shell structure. Alternatively, the bellows 344 could be made from an elastomeric material to form a balloon structure. In a still further alternative, a spring structure can be utilized in, on, or over the bellows in order to drive the bellows to a closed position in the absence of pressurized hydraulic fluid therein.
(50) After the therapeutic material is delivered through the needle 330, as shown in
(51)
(52) In
(53) In
(54) As shown in
(55) Referring to
(56) Actuation of the balloon 12 occurs with positive pressurization. In
(57) As illustrated in
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(59) Although the above steps show method 1200 of maintaining bronchial patency in a bronchus of a patient in accordance with embodiments, a person of ordinary skill in the art will recognize many variations based on the teaching described herein. The steps may be completed in a different order. Steps may be added or deleted. Some of the steps may comprise sub-steps. Many of the steps may be repeated as often as beneficial to the treatment.
(60) While the above is a complete description of the preferred embodiments of the invention, various alternatives, modifications, and equivalents may be used. Therefore, the above description should not be taken as limiting the scope of the invention which is defined by the appended claims.