Chip package and manufacturing method thereof
09793234 · 2017-10-17
Assignee
Inventors
Cpc classification
H01L2224/13024
ELECTRICITY
H01L2224/0391
ELECTRICITY
H01L2224/0401
ELECTRICITY
H01L2224/16112
ELECTRICITY
H01L2224/1403
ELECTRICITY
H01L2224/08267
ELECTRICITY
H01L2224/16268
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/81191
ELECTRICITY
H01L2224/05548
ELECTRICITY
H01L2224/05022
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/02372
ELECTRICITY
H01L2224/05567
ELECTRICITY
H01L2224/0345
ELECTRICITY
H01L2224/0603
ELECTRICITY
H01L23/49816
ELECTRICITY
H01L2224/81986
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2224/0345
ELECTRICITY
H01L25/16
ELECTRICITY
H01L2224/08268
ELECTRICITY
H01L2224/06182
ELECTRICITY
H01L2224/16267
ELECTRICITY
H01L2224/81192
ELECTRICITY
H01L21/4846
ELECTRICITY
H01L23/49827
ELECTRICITY
International classification
H01L25/16
ELECTRICITY
H01L21/48
ELECTRICITY
Abstract
A chip package includes a first chip and a second chip. The first chip includes a first substrate having a first surface and a second surface opposite to the first surface, a first passive element on the first surface, and a first protection layer covering the first passive element, which the first protection layer has a third surface opposite to the first surface. First and second conductive pad structures are disposed in the first protection layer and electrically connected to the first passive element. The second chip is disposed on the third surface, which the second chip includes an active element and a second passive element electrically connected to the active element. The active element is electrically connected to the first conductive pad structure.
Claims
1. A chip package, comprising: a first chip, comprising: a first substrate having a first surface and a second surface opposite to the first surface, a first passive element disposed on the first surface; a first protection layer covering the first passive element, the first protection layer having a third surface opposite to the first surface; a first conductive pad structure and a second conductive pad structure disposed in the first protection layer and electrically connected to the first passive element; and a first external conductive connection; and a second chip, comprising: a second substrate, wherein an active element is disposed underneath the second substrate; a second protection layer disposed underneath the second substrate and covering the active element; a third conductive pad structure disposed in the second protection layer and electrically connected to the active element, wherein the second protection layer is formed with a plurality of second through holes to expose the third conductive pad structure, and the first external conductive connection disposed in between the first conductive pad structure and the third conductive pad structure; a second insulation layer disposed underneath the second protection layer and extending to the second through hole to cover a wall of the second through hole; and a second conductive layer, comprising: a second conductive portion disposed underneath the second insulation layer, and a portion of the second conductive portion disposed in and filled up the second through hole and directly electrically connected with the third conductive pad structure and the first external conductive connection; and a plurality of second passive elements disposed underneath the second insulation layer and between the second through holes, and the second passive elements and the second conductive portion are electrically connected, wherein the second passive elements are electrically connected to the active element.
2. The chip package of claim 1, wherein the second conductive layer further comprises a second barrier layer covering the second conductive layer, the second barrier layer formed with a third opening exposing the second conductive portion.
3. The chip package of claim 2, wherein the first chip further comprises: a first opening formed on the third surface of the first protection layer and exposing the first conductive pad structure; and a second opening formed on the third surface of the first protection layer and exposing the second conductive pad structure.
4. The chip package of claim 2, wherein the first chip further comprises: a first opening formed on the third surface of the first protection layer and exposing the first conductive pad structure; and a first through hole extending from the second surface towards the third surface and exposing the second conductive pad structure.
5. The chip package of claim 3, further comprising: a second external conductive connection disposed in the second opening and in contact with the second conductive pad structure, wherein the dimension of the second external conductive connection is larger than the first external conductive connection, and a portion of the first external conductive connection is disposed in the first opening, and a portion of the first external conductive connection is disposed in the third opening.
6. The chip package of claim 4, wherein the first chip further comprises: a first insulating layer disposed underneath the second surface and extending to the first through hole and covering the wall of the first through hole; a first conductive layer, comprising: a first conductive portion disposed underneath the first insulation layer, and a portion of the first conductive portion disposed in the first through hole and in contact with the second conductive pad structure; and a third passive element disposed underneath the first insulation layer, and a portion of the third passive element being connected to the first conductive portion; and a first barrier layer covering the first conductive layer, and the first barrier layer formed with a second opening exposing the first conductive portion.
7. The chip package of claim 6, wherein the third passive element has a shape resembling “U”, planar spiral and stereoscopic spiral.
8. The chip package of claim 6, further comprising a second external conductive connection disposed in the second opening and in contact with the first conductive portion, wherein a portion of the first external conductive connection is disposed in the first opening, and a portion of the first external conductive connection is disposed in the third opening.
9. A method of manufacturing a chip package, comprising: providing a first wafer, the first wafer including: a first substrate having a first surface and a second surface opposite to the first surface, a first passive element disposed on the first surface; a first protection layer covering the first passive element, the first protection layer has a third surface opposite to the first surface; and a first conductive pad structure and a second conductive pad structure disposed in the first protection layer and electrically connected to the first passive element; forming a first opening in the first protection layer to expose the first conductive pad structure; forming a second chip comprising: providing a second wafer, the second wafer including: a second substrate; an active element disposed underneath the second substrate; a second protection layer disposed underneath the second substrate and covering the active element; and a third conductive pad structure disposed in the second protection layer and electrically connected to the active element; forming a plurality of second through holes in the second protection layer to expose the third conductive pad structure; forming a second insulating layer underneath the second protection layer and extending to the second through hole to cover a wall of the second through hole; forming a second conductive layer underneath the second insulating layer and the third conductive pad structure, wherein the second conductive layer including: a second conductive portion disposed in and filled up the second through hole; and a plurality of second passive elements, wherein the second passive elements disposed in between the second through holes, and the second passive elements and the second conductive portion being connected; and forming a second barrier layer covering the second conductive layer; and forming a third opening in the second barrier layer to expose the second conductive portion; forming a first external conductive connection, wherein the second conductive portion directly electrically connected with the third conductive pad structure and the first external conductive connection; and connecting the second chip to the third surface of the first wafer such that the active element being electrically connected to the first conductive pad structure.
10. The method of claim 9, wherein forming the second chip further comprises: forming a second barrier layer covering the second conductive layer; forming a third opening in the second barrier layer to expose the second conductive portion, wherein the first external conductive connection is in the third opening; and cutting the second substrate, the second protection layer and the second barrier layer along a second scribe line to form the second chip.
11. The method of claim 9, further comprising: forming a third chip, the third chip having an active element and a fourth passive element electrically connected to the active element; and connecting the third chip to the third surface of the first wafer such that the active element being electrically connected to the first conductive pad structure.
12. The method of claim 10, further comprising: forming a second opening in the first protection layer to expose the second conductive pad structure, wherein the first opening and the second opening are formed in the same step; and forming a second external conductive connection in the second opening and in contact with the second conductive pad structure.
13. The method of claim 10, further comprising: forming a first through hole extending from the second surface towards the third surface to expose the second conductive pad structure; forming a first insulation layer underneath the second surface and extending to the first through hole and covering the wall of the first through hole; and forming a first conductive layer underneath the first insulation layer and second conductive pad structure, the first conductive layer including a first conductive portion and a third passive element, the third passive element being connected to the first conductive portion.
14. The method of claim 12, further comprising: connecting the first external conductive connection and the first conductive pad structure such that the first external conductive pad connection being in the first opening; and cutting the first wafer along a first scribe line to form a chip package.
15. The method of claim 12, further comprising: forming a first external conductive connection in the first opening and in contact with the first conductive pad structure; connecting the first external conductive connection and the second conductive portion such that the first external conductive connection being in the third opening; and cutting the first wafer along a first scribe line to form a chip package.
16. The method of claim 13, further comprising: forming a first barrier layer to cover the first conductive layer; forming a second opening in the first barrier layer to expose the first conductive portion; and forming a second external conductive connection in the second opening and in contact with the first conductive portion.
17. The method of claim 16, further comprising: connecting the first external conductive connection and the first conductive pad structure such that the first external conductive connection being in the first opening; and cutting the first wafer along a first scribe line to form a chip package.
18. The method of claim 16, further comprising: forming a first external conductive connection in the first opening and in contact with the first conductive pad structure; connecting the first external conductive connection and the second conductive portion such that the first external conductive connection being in the third opening; and cutting the first wafer along a first scribe line to form a chip package.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention can be more fully understood by reading the following detailed description of the embodiment, with reference made to the accompanying drawings as follows:
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DETAILED DESCRIPTION
(12) The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
(13) Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
(14) Please refer to
(15) The first chip 1100 includes a first substrate 1110, a first passive element 1120, a first protection layer 1130, a first conductive pad structure 1140, and a second conductive pad structure 1160. It should be understood that the first conductive pad structure 1140 includes a plurality of first conductive pads 1142a and 1142b and a plurality of wires 1144 electrically connecting the first conductive pads 1142a and 1142b. The second conductive pad structure 1160 has a structure resembling the first conductive pad structure 1140, and it is not repeated to avoid redundancy.
(16) The first substrate 1100 has a first surface 1112 and a second surface 1114 opposite to the first surface 1112. The first passive element 1120 is disposed on the first surface 1112. In some embodiments of the instant disclosure, a material of the first substrate 1110 includes silicon, silicon nitride or a combination thereof, and the instant disclosure is not limited thereto. In some embodiments of the instant disclosure, the first passive element 1120 may be a capacitive element, electrical-sensing element or resistor element. In some embodiments of the instant disclosure, the first passive element 1120, the first conductive pad structure 1140 and the second conductive pad structure 1160 are made of aluminium, copper, nickel or any other suitable electrically conductive material. In some embodiments of the instant disclosure, the first passive element 1120 has a shape resembling “U”, planar spiral or stereoscopic spiral.
(17) The first protection layer 1130 is disposed on the first surface 1112 and covers the first passive element 1120. The first protection layer 1130 has a third surface 1132 opposite to the first surface 1112. The first conductive pad structure 1140 and the second conductive pad structure 1160 are disposed in the first protection layer 1130. The first conductive pad structure 1140 and the second conductive pad structure 1160 are therefore electrically connected to the first passive element 1120 through the conductive body of the first protection layer 1130. The second conductive pad structure 1160 surrounds the first conductive pad structure 1140. More specifically, the first protection layer 1130 may include an interlayer dielectric layer (ILD), inter metal dielectric layer (IMD), passivation layer and interconnection. The first conductive pad structure 1140 and the second conductive pad structure 1160 may be electrically connected to the first passive element 1120 through the interconnection. In addition, the first protection layer 1130 is formed with a first opening 1134 and a second opening 1136 on the third surface 1132. The first opening 1134 exposes the first conductive pad structure 1140, and the second opening 1136 exposes the second conductive pad structure 1160. The first chip 1100 does not contain any active element.
(18) Please refer to
(19) The second protection layer 1230 is formed with a second through hole 1234 to expose the third conductive pad structure 1240. The second insulation layer 1250 is disposed underneath the second protection layer 1230 and extends to the second through hole 1234 to cover the wall of the second through hole 1234. In some embodiments of the instant disclosure, a material of the second insulation layer 1250 includes silicon oxide, silicon nitride, silicon oxynitride or any other suitable insulation material. The second conductive layer 1260 is disposed underneath the second insulation layer 1250, and a portion of the second conductive layer 1260 is disposed in the second through hole 1234, being in contact with the third conductive pad structure 1240. It should be noted that the second conductive layer 1260 includes a second conductive portion 1262 and a second passive element 1264. The second conductive portion 1262 is employed to electrically connect the third conductive pad structure 1240 exposed from the second through hole 1234 such that the active element 1220 can transmit signals to external environment through the third conductive pad structure 1240 and the second conductive portion 1262. The second passive element 1264 may be formed simultaneously with the second conductive portion 1262 and connected to the second conductive portion 1262 such that the second passive element 1264 is electrically connected to the second conductive portion 1262. As a result, the active element 1220 may control the second passive element 1264. In some embodiments of the instant disclosure, the second passive element 1264 has a shape resembling “U”, planar spiral or stereoscopic spiral. In some embodiments of the instant disclosure, a material of the third conductive pad structure 1240 and the second conductive layer 1260 is aluminium, copper, nickel or any other suitable conductive material.
(20) The second barrier layer 1270 covers the second conductive portion 1262 and the second passive element 1264 of the second conductive layer 1260. The second barrier layer 1270 is also formed with a third opening 1272 to expose the second conductive portion 1262. In some embodiments of the instant disclosure, a material of the second barrier layer 1270 is epoxy resin, for example, solder mask.
(21) The internal structure of the second chip 1200 is described. Please refer back to
(22) Due to the presence of passive elements in the first chip 1100 and the second chip 1200, the function and application of the chip package 1000 are increased. In some embodiments of the instant disclosure, the first passive element 1120 and the second passive element 1264 are the inductor of the chip package 1000, and the first passive element 1120 and the second passive element 1264 may have different inductance value. For example, the first chip 1100 has larger size, such that the first passive element 1120 is not confined by the processing limitation. The first passive element 1120 may have larger size such that the inductance value is elevated, and Q value is improved. The overall resistor wearing off is reduced, and the efficiency of the chip package 1000 is increased.
(23) According to some embodiments of the instant disclosure, a third chip (not shown) is disposed on the first chip 1100. The third chip has an active element and a fourth passive element electrically connected to the active element. The active element of the third chip is electrically connected to the first conductive pad structure 1140. The third chip shares a similar structure as the second chip 1200. It is not repeated hereinafter to avoid redundancy. The third chip and the second may have the same or different function.
(24) Please refer to
(25) The first chip 3100 includes a first substrate 3110, a first passive element 3120, a first protection layer 3130, a first conductive pad structure 3140, and a second conductive pad structure 3150. The first substrate 3110 has a first surface 3112 and a second surface 3114 opposite to the first surface 3112. The first passive element 3120 is disposed on the first surface 3112. The first protection layer 3130 is disposed on the first surface 3112 and covers the first passive element 3120. The first protection layer 3130 has a third surface 3132 opposite to the first surface 3112. The first conductive pad structure 3140 and the second conductive pad structure 3160 are disposed in the first protection layer 3130. The first conductive pad structure 3140 and the second conductive pad structure 3160 are therefore electrically connected to the first passive element 3120 through the conductive body of the first protection layer 3130. The second conductive pad structure 3160 surrounds the first conductive pad structure 3140. More specifically, the first conductive pad structure 3140 and the second conductive pad structure 3160 may be electrically connected to the first passive element 3120 through the interconnection.
(26) The third surface 3132 of the first protection layer 3130 is formed with a first opening 3134, and the first opening 3134 exposes the first conductive pad structure 3140. The difference between the chip package 3000 and the chip package 1000 arises from the opening. The first protection layer 3130 is not formed with a second opening that can expose the second conductive pad structure 3160. The chip package 3000 is formed with a first through hole 3115 going through from the second surface 3114 of the first substrate 3110 toward the third surface of the first protection layer 3130 so as to expose the second conductive pad structure 3160. A first insulation layer 3170 is disposed underneath the second surface 3114 and extends to the first through hole 3115 to cover the wall of the first through hole 3115.
(27) A first conductive layer 3180 is disposed underneath the first insulation layer 3170, and a portion of the first conductive layer 3180 is disposed in the first through hole 3115 so as to be in contact with the second conductive pad structure 3160. It should be noted that the first conductive layer 3180 includes a first conductive portion 3182 and a third passive element 3184. The first conductive portion 3182 is disposed underneath the first insulation layer 3170, and a portion of the first conductive portion 3182 is disposed in the first through hole 3115 and in contact with the second conductive pad structure 3160. The third passive element 3184 is also disposed underneath the first insulation layer 3170, and one end of the third passive element 3184 is connected to the to the first conductive portion 3182. In some embodiments of the instant disclosure, a shape of the third passive element 3184 resembles “U”, but the instant disclosure is not limited thereto. A designer can has different circuit layout according to the requirement of the first conductive layer 3180 such that the third passive element 3184 may have other shapes, for example, planar spiral or stereoscopic spiral. In some embodiments of the instant disclosure, the chip package 3000 further includes a magnetic element so as to elevate an inductance value of the chip package 3000, and the magnetic element is surrounded by the third passive element 3184.
(28) In this embodiment, in addition to the first passive element 3120, the first conductive layer 3180 of the first chip 3100 has a third passive element 3184. For example, the first passive element 3120 and the third passive element 3184 may be used as inductor elements of the chip package 3000 such that inductance value of the chip package 3000 may be increased. When the first conductive layer 3180 is patterned, the first conductive portion 3182 and the third passive element 3184 are formed simultaneously. As a result, the time of fabricating the third passive element 3184 is reduced. Alternatively, the first passive element 3120 can be omitted in the first chip 3100 so as to reduce complexity in design. In some embodiments of the instant disclosure, the first chip 3100 does not require conventional independent inductor (e.g., the first passive element 3120), and the first chip 3100 can have inductor function. Consequently, manufacturing time is greatly reduced, and the cost of forming conventional inductor is waived.
(29) The first chip 3100 further includes a first barrier layer 3190 covering the first conductive portion 3182 and the third passive element 3184. The first barrier layer 3190 is formed with the second opening 3192 to expose the first conductive portion 3182 of the first conductive layer 3180. A second external conductive connection 3400 is disposed in the second opening 3192 and in contact with the first conductive portion 3182. The second external conductive connection 3400 is arranged in a manner for transmitting signals of the chip package 3000. For example, in the subsequent process, the chip package 3000 is packaged on a printed circuit board, and the second external conductive connection 3400 may be transmit signals to the printed circuit board.
(30) Similar to the chip package 1000, in the chip package 3000, a portion of the first external conductive connection 1300 is disposed in the first opening 3134, being in contact with the first conductive pad structure 3140. A portion of the first external conductive connection 1300 is disposed in the third opening 1272, being in contact with the second conductive portion 1262. As a result, the active element 1220 is electrically connected to the first passive element 3120 through the third conductive pad structure 1240, the second conductive portion 1262, the first external conductive connection 1300 and the first conductive pad structure 3140.
(31) A method of manufacturing a chip package is elaborated hereinafter. Please refer to
(32) As set forth in step 510, it is illustrated in
(33) Next, step 520 is performed, and it is illustrated in
(34) Next, step 530 is performed, and it is illustrated in
(35) Next, step 540 is performed, and it is illustrated in
(36) Next, step 550 is performed, and it is illustrated in
(37) Finally, step 560 is performed, and it is illustrated in
(38) Alternatively, before proceeding to step 6, step 570 is conducted, and it is illustrated in
(39) Please refer to
(40) As set forth in step 710, it is illustrated in
(41) Next, step 720 is performed, and it is illustrated in
(42) Next, step 730 is performed, and it is illustrated in
(43) Next, step 750 is performed, and it is illustrated in
(44) Finally, step 760 is performed, and it is illustrated in
(45) According to some embodiments of the instant disclosure, a third chip (not shown) is formed on the first wafer 8100. The third chip has an active element and a fourth passive element electrically connected to the active element. The third chip is connected to the third surface 1132 of the first wafer 8100 such that the active element of the third chip is electrically connected to the first conductive pad structure 1140. The third chip shares a similar structure as the second chip 1200. It is not repeated hereinafter to avoid redundancy. The third chip and the second may have the same or different function.
(46) In some embodiments of the instant disclosure, after step 720, step 740 is performed. It is illustrated in
(47) After step 740, step 750 is conducted. The second chip 1200 is connected to the third surface 1132 of the first wafer 8100 such that the active element 1220 is electrically connected to the first conductive pad structure 1140. In
(48) Finally, step 760 is performed, and it is illustrated in
(49) Please refer to
(50) As set for in step 910, it is illustrated in
(51) Next, step 920 is performed, and it is illustrated in
(52) Next, step 930 is performed, and it is illustrated in
(53) Next, step 940 is performed, and it is illustrated in
(54) Next, step 950 is performed, and it is illustrated in
(55) Next, step 960 is performed, and it is illustrated in
(56) Next, step 970 is performed, and it is illustrated in
(57) Next, step 980 is performed, and it is illustrated in
(58) Finally, step 990 is performed, and it is illustrated in
(59) In some embodiments of the instant disclosure, after step 960, step 980 is performed. Please refer to
(60) Although the present invention has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.
(61) It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present invention cover modifications and variations of this invention provided they fall within the scope of the following claims.